Removing The A.c. Magneto Rotor; Checking The Starter Clutch - Yamaha 2007 XP500 Service Manual

EAS24530

REMOVING THE A.C. MAGNETO ROTOR

1. Remove:
A.C. magneto rotor cover
G
NOTE:
Loosen each bolt 1/4 of a turn at a time, in stag-
es and in a crisscross pattern.
After all of the bolts are fully loosened, remove
them.
2. Remove:
A.C. magneto rotor nut "1"
G
Spacer "2"
G
NOTE:
While holding the A.C. magneto rotor "3" with
G
the rotor holding tool "4", loosen the pickup coil
rotor bolt.
Do not allow the sheave holder to touch the
G
projection on the A.C. magneto rotor.
Sheave holder
90890-01701
Primary clutch holder
YS-01880-A
GENERATOR AND STARTER CLUTCH
3. Remove:
A.C. magneto rotor "1"
G
(with the flywheel puller set "2")
Woodruff key
G
NOTE:
Remove the A.C. magneto rotor "1" using the
G
flywheel puller.
Center the flywheel puller over the A.C. mag-
G
neto rotor. Make sure after installing the hold-
ing bolts that the clearance between the
flywheel puller and the A.C. magneto rotor is
the same everywhere. If necessary, one hold-
ing bolt maybe turned out slightly to adjust the
flywheel puller's position.
ECA15B1038
CAUTION:
Cover the crankshaft end with the box
wrench for protection.
EAS24570

CHECKING THE STARTER CLUTCH

1. Check:
Starter clutch
G
Damage/wear → Replace.
2. Check:
Starter clutch idle gear
G
Starter clutch drive gear
G
5-32
Flywheel puller
90890-01362
Heavy duty puller
YU-33270-B