Installing The Front Wheel (Xp500A) - Yamaha 2007 XP500 Service Manual

5. Install:
Front brake calipers
G
EWA15B1009
WARNING
Make sure the brake cable is routed properly.
6. Install:
Front brake caliper bracket bolt "1"
G
Front brake caliper bracket bolt
40 Nm (4.0 m•kg, 29 ft•lb)
1
EAS21990b

Installing the front wheel (XP500A)

1. Lubricate:
Oil seal lips
G
Recommended lubricant
Lithium-soap-based grease
2. Install:
Front wheel
G
Front wheel axle
G
Front wheel axle pinch bolt
G
NOTE:
Align the slot in the sensor housing with the pro-
jection of the front fork before assembly.
ECA14470
CAUTION:
Make sure there are no foreign materials in
the wheel hub. Foreign materials cause dam-
age to the inner sensor rotor and wheel sen-
sor.
3. Tighten:
Front wheel axle "1"
G
Use the damper rod holder "2"
Front wheel axle pinch bolt "3"
G
Front wheel axle
59 Nm (5.9 m•kg, 43 ft•lb)
Front wheel axle pinch bolt
23 Nm (2.3 m•kg, 17 ft•lb)
ECA15B1018
CAUTION:
Before tightening the wheel axle pinch bolt,
push down hand on the handlebar several
times and check if the front fork rebounds
smoothly.
4. Install:
Front wheel sensor "1"
G
Front wheel sensor bolt
30 Nm (3.0 m•kg, 22 ft•lb)
Front wheel sensor lead holder
G
Brake caliper "2"
G
Front brake caliper bolt
40 Nm (4.0 m•kg, 29 ft•lb)
Brake hose holder
G
4-14
FRONT WHEEL