Installation - Toro Reelmaster 5200-D Service Manual

13.Remove flange head nuts, flat washers, cap screws,
snubbing washers, and engine mount washers securing
the engine mounts to the engine brackets.
One person should operate lift or hoist while the
other person guides the engine out of the ma-
chine.
IMPORTANT: Make sure not to damage the engine,
fuel and hydraulic lines, electrical harness, or other
parts while removing the engine.
14.Remove engine slowly from the machine.
15.Remove muffler, muffler bracket, and/or flywheel
guard as necessary (see Muffler Removal).
16.Remove engine fan support and engine brackets
from the engine as necessary using Figure 25 as a
guide.

Installation

1. Install muffler, muffler bracket, and/or flywheel guard
if removed from the engine (see Muffler Installation).
2. Install engine and fan support brackets to the engine
using Figure 25 as a guide.
3. Connect hoist or lift to the front and rear lift tabs.
One person should operate lift or hoist while the
other person guides the engine into the machine.
IMPORTANT: Make sure not to damage the engine,
fuel and hydraulic lines, electrical harness, or other
parts while installing the engine.
4. Position fan shroud around the engine fan. Position
engine slowly into the machine.
Note: The rear left engine mount does not use a
flange nut and flat washer to secure itself to the engine
bracket. The cap screw is threaded into the engine
bracket.
5. Secure engine mounts to the engine brackets with
engine mount washers, snubbing washers, cap screws,
flat washers, and flange head nuts.
6. Secure fan shroud to the radiator with four cap
screws, flat washers, and locknuts (Fig. 33).
Kubota Diesel Engines
CAUTION
CAUTION
1. Battery & frame ground
2. ETR solenoid
1. High temperature shut-
down switch
2
3
1. Glow plug wire
2. Rear injection nozzle
7. Connect throttle cable to the cable clamp and swivel
on the speed control lever. Connect both fuel hoses from
the water/fuel separator to the injector and fuel pumps.
Connect fuel hose from the fuel tank to the fuel pump
(Fig. 32).
8. Connect fuel hose to the rear injector nozzle (Fig.
31).
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2
1
3
Figure 29
3. Wire harness ground
1
Figure 30
2. Engine fan drive hub
1
Figure 31
3. Fuel hose
Reelmaster 5200-D/5400-D
2