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ACCELERATOR AND BRAKE PEDAL GROUP
ACCELERATOR PEDAL INSTALLATION
1. If the accelerator pivot rod supports were replaced, position the supports (21) on the vehicle frame and
install the four bolts (22), flat washers (8), and lock nuts (15). Finger-tighten nuts at this time (Figure 5-5,
Page 5-6).
2. Insert the lower end of the accelerator pedal (1) through the floorboard and install the accelerator pivot
rod (6) through the uppermost hole in the pedal.
3. Install the plastic spacer (20) on the pivot rod.
4. Insert the pivot rod through the pivot rod supports on the vehicle frame.
5. Tighten the four bolts (22) attaching the pivot rod supports to the frame to 75 in-lb (8.5 N·m).
6. Insert the bolt (4), with washer (25), through the lower hole in the pedal and through the pivot rod. Secure
with washer (25) and new lock nut (23) (Figure 5-5, Page 5-6). Finger-tighten lock nut at this time.
7. Install the ball stud (16) through the pivot rod. Install the spring retainer (11) onto the ball stud. Secure
these parts with the nut (10). Tighten the nut to 50 in-lb (5.5 N·m).
8. Press the brake pedal slightly, and with the park brake ratchet oriented so that the tip of the ratchet is
pointed toward the rear of vehicle, slide the ratchet onto the pivot rod (do not slide the ratchet onto the
pivot rod splines). Release the brake pedal and allow the ratchet to rotate until its tip is pointed downward
(Figure 5-6, Page 5-7). The ratchet should now rotate freely on the rod.
Figure 5-6 Ratchet Installation
9. Rotate ratchet clockwise until it touches the park brake pawl, then slide the ratchet onto the splines of the
pivot rod (it may be necessary to push the pivot rod toward the driver-side of the vehicle to make the
splines accessible). The ratchet may have to be rotated counterclockwise slightly to align the splines.
10. Move the pivot rod back toward the driver side of the vehicle and line up the match marks on the pivot
rod and ratchet. Rotate the pivot rod back and forth slightly to align the splines and slide the ratchet onto
the splines.
11. Install the lock nut (26) on pivot rod and tighten the nut to 18 ft-lb (24.5 N·m) (Figure 5-5, Page 5-6).
12. Install the accelerator rod assembly (17, 18, and 19).
13. Adjust the accelerator pedal height. Refer to the appropriate adjustment procedure:
• Pedal Group Adjustment – Gasoline Vehicle on page 5-14, Step 5
• Adjust the accelerator rod (gasoline vehicles only). Pedal Group Adjustment – Gasoline Vehicle on
page 5-14, Step 6
2005-2006 HUV4210-G, 4210-E, 4210-GXP, 4210-EXP Maintenance and Service Manual
Rotate ratchet
clockwise.
Accelerator Pedal – Gasoline Vehicles
Page 5-7
5
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