Manual Transaxle Assembly Disassembly And Reassembly - Suzuki Swift Sport 2004 Service & Repair Manual

5B-16 Manual Transmission/Transaxle:
5) Fit 5th gear shift fork (1) to synchronizer sleeve (2)
and hub (3) assembly and install them into input
shaft and gear shift shaft aligning punch mark (4)
with matching mark (5) on input shaft.
6) Tighten shift fork bolt (2) to which thread lock cement
has been applied.
"A": Thread lock cement 99000–32110 (Thread
Lock Cement Super 1322)
Tightening torque
Shift fork bolt (a): 10 N·m (1.0 kgf-m, 7.5 lb-ft)
7) Using snap ring pliers, install new circlip (1) to input
shaft (3) in specified direction as shown in figure.
3
2, (a), "A"
1
4. Polished surface
I4RS0A520029-01
3
4
1
I4RS0A520030-01
8) Clean mating surface of both left case (2) and side
cover (1), apply sealant to side cover (1) as shown in
figure by such amount that its section is 1.5 mm
(0.059 in.) in diameter, mate it with left case and then
tighten bolts to specified torque.
"B": Sealant 99000–31260 (SUZUKI Bond
No.1217G)
Tightening torque
Side cover bolt (a): 10 N·m (1.0 kgf-m, 7.5 lb-ft)
Manual Transaxle Assembly Disassembly and
Reassembly
Disassembly
1) Remove gear shift and select shaft assembly
referring to "Gear Shift and Select Shaft Assembly
Removal and Installation".
2) Remove fifth gear referring to "Fifth Gear
Disassembly and Assembly".
3) Remove left case plate.
4) Remove snap ring (1) using snap ring pliers (2).
3
2. Input shaft
I4RS0A520031-01
S7RS0B5206015
2
2
1
I6RS0C520012-01
3. Input shaft left bearing