Direct Clutch Assembly Disassembly And Reassembly - Suzuki Swift Sport 2004 Service & Repair Manual

Direct Clutch Assembly Disassembly and
Reassembly
Disassembly
1) Remove plate snap ring (1) then remove direct
clutch retaining plate, discs and separator plates.
2) Using special tool and hydraulic press, remove shaft
snap ring (1).
Special tool
(A): 09926–98310
CAUTION
!
Do not press direct clutch return spring
subassembly in over 0.7 mm (0.027 in.).
Excessive compression may cause damage
to direct clutch return spring subassembly
and/or piston.
3) Remove direct clutch return spring assembly (2).
4) Using a finger to block oil hole (1), apply
compressed air (400 – 800 kPa, 4 – 8 kg/cm
113 psi) to opposite hole, which will assist in removal
of the clutch piston.
5) Remove outer O-ring (1).
S7RS0B5106039
6) Remove inner O-ring (2).
I2RH0B510162-01
7) Remove input shaft seal rings (1).
I2RH0B510163-01
2 , 57 –
I2RH0B510164-01
Automatic Transmission/Transaxle:
2. Direct clutch piston
1. Input shaft subassembly
5A-125
I2RH0B510165-01
I2RH0B510166-01
I2RH0B510167-01