Forward And Direct Clutch Preliminary Check 5A-106; Forward And Direct Clutch Disassembly And Reassembly - Suzuki 2006 SX4 Service Manual

5A-106 Automatic Transmission/Transaxle:
Forward and Direct Clutch Preliminary Check
1) Install forward and direct clutch assembly (1) to
transaxle rear cover (2).
2) Measure forward clutch piston stroke while applying
and releasing compressed air (400 – 800 kPa, 4 – 8
kg/cm 2 , 57 – 113 psi) through oil hole (3) by using
special tools.
If measured piston stroke exceeds specified value,
disassemble and inspect inner parts.
Special tool
(A): 09900–20607
(B): 09900–20701
Forward clutch piston stroke
Standard: 1.52 – 1.89 mm (0.059 – 0.074 in.)
4
4. Forward clutch piston
3) Measure direct clutch piston stroke while applying
and releasing compressed air (400 – 800 kPa, 4 – 8
kg/cm 2 , 57 – 113 psi) through oil hole (1) by using
special tools.
If measured piston stroke exceeds specified value,
disassemble and inspect inner parts.
Special tool
(A): 09900–20607
(B): 09900–20701
Direct clutch piston stroke
Standard: 1.52 – 1.89 mm (0.059 – 0.074 in.)
2
2. Direct clutch piston
S6RW0C5106041
(A)
(B)
1
3
2
I4RH01510120-01
(A)
(B)
1
I4RH01510121-01
Forward and Direct Clutch Disassembly and
Reassembly
Disassembly
1) Remove snap ring (1) using flat end rod or the like.
2) Remove retaining plate "R", friction plates "F" and
separator plates "S" in the following order.
R → F → S → F → S → F → S → F → S
NOTE
Measure thickness of removed retaining
plate and record for reference of piston
stroke confirmation.
3) Remove snap ring (1) using flat end rod or the like.
4) Remove retaining plate, friction plates and separator
plates.
NOTE
Measure thickness of removed retaining
plate and record for reference of piston
stroke confirmation.
S6RW0C5106042
1
I4RH01510122-01
1
I4RH01510123-01