YAMAHA TW200 Manuals

YAMAHA TW200 Manuals

Manuals and User Guides for YAMAHA TW200. We have 7 YAMAHA TW200 manuals available for free PDF download: Service Manual, Owner's Manual

Yamaha TW200 Service Manual

Yamaha TW200 Service Manual (276 pages)

274 Pgs + 2 flo

Brand: Yamaha | Category: Motorcycle | Size: 47.88 MB

Table of Contents

Table of Contents
8
Chapter 1 General Information

15
- Motorcycle Identification
  15
  - Vehicle Identification Number
    15
  - Engine Serial Number
    15
- Important Information
  16
  - PREPARATION for REMOVAL and Disassembly
    16
  - All Replacement Parts
    17
  - Gaskets, Oil Seals, and O-Rings
    17
  - Lock Washers/Plates and Cotter Pins
    17
  - Bearings and Oil Seals
    17
  - Circlips
    18
- Special Tools
  18
  - For Tune-Up
    18
  - For Engine Service
    19
  - For Chassis Service
    21
  - For Electrical Components
    22
Chapter 2 Specifications

23
- GENERAL Specifications
  23
- Maintenance Specifications
  26
  - Engine
    26
  - Chassis
    33
  - Electrical
    36
- General Torque Specifications
  38
- Definition of Units
  38
- Lubrication Points and Type of Lubricants
  39
  - Engine
    39
  - Chassis
    40
- Lubrication Diagrams
  41
- Cable Routing
  43
Chapter 3 Periodic Inspection and Adjustment

47
- Introduction
  47
- Periodic Maintenance/Lubrication Intervals
  47
- Engine
  49
  - Valve Clearance Adjustment
    49
  - Cam Chain Adjustment
    51
  - Idle Speed Adjustment
    52
  - Throttle Cable Free Play Adjustment
    53
  - Spark Plug Inspection
    54
  - Ignition Timing Check
    55
  - Compression Pressure Measurement
    56
  - Engine Oil Level Inspection
    57
  - Engine Oil Replacement
    58
  - Clutch Adjustment
    61
  - Air Filter Cleaning
    63
  - Carburetor Joint Inspection
    64
  - Fuel Line Inspection
    65
  - Crankcase Ventilation Hose Inspection
    65
  - Exhaust System Inspection
    65
- Chassis
  65
  - Front Brake Adjustment
    65
  - Rear Brake Adjustment
    66
  - Brake Shoe Inspection
    67
  - Brake Light Switch Adjustment
    67
  - Drive Chain Slack Adjustment
    67
  - DRIVE CHAIN Lubrication
    68
  - Steering Head Adjustment
    69
  - Front Fork Oil Replacement
    70
  - Tire Inspection
    72
  - Wheel Inspection
    73
  - Spoke Inspection and Tightening
    73
  - CABLE INSPECTION and Lubrication
    74
- Electrical
  75
  - Battery Inspection
    75
  - Fuse Inspection
    77
  - Headlight Beam Adjustment
    78
  - Headlight Bulb Replacement
    79
Chapter 4 Engine Overhaul

81
- Engine Removal
  81
  - Fuel Tank
    81
  - Exhaust Pipe and Engine Guard
    81
  - Crankcase Cover (Left)
    82
  - Drive Sprocket
    82
  - Carburetor
    83
  - Wiring and Cables
    83
  - Engine Removal
    83
- Disassembly
  85
  - Cylinder Head
    85
  - Cylinder
    86
  - Piston
    87
  - Clutch
    111
  - Oil Pump
    112
  - Oil Pump
    113
  - Primary Drive
    113
  - Transmission and Shifter
    113
  - Kick Starter
    114
  - Crankshaft
    115
  - Starter Drive
    115
  - Balancer Drive Gear and Balancer Gear
    116
  - Bearing and Oil Seal
    117
  - Crankcase
    117
- Engine Assembly and Adjustment
  120
  - Balancer and Crankshaft
    124
  - Transmission and Shifter
    124
  - Crankcase (Left)
    125
  - Col MAGNETO
    127
  - Shift Shaft
    129
  - Kick Axle
    132
  - Primary Drive Gear and Balancer Gear
    133
  - Oil Pump
    134
  - Starter Motor
    134
  - Clutch
    135
  - Piston
    140
  - Cylinder Head
    142
  - Remounting Engine
    146
Chapter 5 Carburetion

149
- Carburetor
  149
  - Disassembly
    150
  - Inspection
    153
  - Assembly
    154
  - Installation
    156
  - Fuel Level Adjustment
    157
Chapter 6 Chassis

159
- Front Wheel
  159
  - Removal
    160
  - Inspection
    160
  - Installation
    163
- Rear Wheel
  165
  - Removal
    166
  - Inspection
    166
  - Installation
    167
- Front Fork
  169
  - Removal
    170
  - Disassembly
    171
  - Inspection
    172
  - Assembly
    173
  - Installation
    176
- Steering and Handlebar
  177
  - Removal
    178
  - Inspection
    179
  - Installation
    180
- Rear Shock Absorber and Swingarm
  183
  - Handling Notes
    184
  - Notes on Disposal
    184
  - Removal
    185
  - Disassembly
    187
  - Inspection
    187
  - Assembly
    189
  - Installation
    189
- Drive Chain and Sprockets
  191
  - Removal
    191
  - Inspection
    191
  - Installation
    192
Chapter 7 Electrical

196
- Tw200T/Tc Circuit Diagram
  196
- Electrical Components
  198
- Ignition System
  200
  - Circuit Diagram
    200
  - Troubleshooting
    202
- Electrical Starting Systeme
  210
  - Circuit Diagram
    210
  - Troubleshooting
    212
  - Starter Motor
    214
- Charging System
  222
  - Circuit Diagram
    222
  - Troubleshooting
    224
- Lighting System
  226
  - Circuit Diagram
    226
  - Troubleshooting
    228
- Signal Systeme
  230
  - Circuit Diagram
    230
  - Switches Test
    238
  - Troubleshooting
    239
- Starting Failure/Hard Starting
  239
Chapter 8

239
- Fuel System
  239
- Electrical System
  240
- Compression System
  241
- Poor Idle Speed Performance
  241
- Poor Medium and High Speed Performance
  242
- Faulty Gear Shifting
  243
  - Hard Shifting
    243
  - Ctiange PEDAL DOES NOT MOVE
    243
  - Jump-Out Gear
    243
- Clutch Slipping/Dragging
  244
  - Clutch Slipping
    244
  - Clutch Dragging
    244
- Improper Kicking
  245
  - Slipping
    245
  - Hard Kicking
    245
  - Kick Crank Not Returning
    245
- Faulty Brake
  246
  - Poor Braking Effect
    246
- Malfunction
  246
  - Oil Leakage
    246
- Instable Handling
  247
  - General Information
    257
  - Motorcycle Identification
    257
  - Vehicle Identification Number
    257
  - Engine Serial Number
    257
  - Specifications
    258
  - General Specifications
    258
  - Maintenance Specifications
    259
  - Electrical
    261
  - Tw200Eu/Euc Circuit Diagram
    261
  - Charging System
    263
  - Lighting System
    267

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Yamaha TW200 Service Manual

Yamaha TW200 Service Manual (277 pages)

Brand: Yamaha | Category: Motorcycle | Size: 46.95 MB

Table of Contents

Illustrated Symbols
6
Index
7
Contents
8
General Information
15
Motorcycle Identification
15
Vehicle Identification Number
15
Engine Serial Number
15
Important Information
16
Preparation for Removal and Disassembly
16
All Replacement Parts
17
Gaskets, Oil Seals, and O-Rings
17
Lock Washers/Plates and Cotter Pins
17
Bearings and Oil Seals
17
Special Tools
18
Circlips
18
For Tune-Ups
18
For Engine Service
19
For Chassis Service
21
For Electrical Components
22
General Specifications
23
Maintenance Specifications
26
Tightening Torque
31
General Torque Specifications
38
Definition of Units
38
Lubrication Points and Type of Lubricants
39
Lubrication Diagrams
41
Cable Routing
43
Periodic Inspection and Adjustment
47
Periodic Maintenance/Lubrication Intervals
47
Engine
49
Valve Clearance Adjustment
49
Cam Chain Adjustment
51
Idle Speed Adjustment
52
Throttle Cable Free Play Adjustment
53
Spark Plug Inspection
54
Ignition Timing Check
55
Compression Pressure Measurement
56
Engine Oil Level Inspection
57
Engine Oil Replacement Without Oil Filter Change
58
Engine Oil Replacement with Oil Filter Change
59
Drain Plug
60
Recommended Engine Oil
60
Clutch Adjustment
61
Free Play Adjustment
61
Mechanism Adjustment
61
Air Filter Cleaning
63
Carburetor Joint Inspection
64
Fuel Line Inspection
65
Crankcase Ventilation Hose Inspection
65
Exhaust System Inspection
65
Chassis Front Brake Adjustment
65
Rear Brake Adjustment
66
Brake Shoe Inspection
67
Brake Light Switch Adjustment
67
Drive Chain Slack Adjustment
67
Drive Chain Lubrication
68
Steering Head Adjustment
69
Front Fork Oil Replacement
70
Tire Inspection
72
Recommended Tire
72
Wheel Inspection
73
Spoke Inspection and Tightening
73
Cable Inspection and Lubrication
74
Recommended Lubricant
74
Electrical
75
Battery Inspection
75
Fuse Inspection
77
Headlight Beam Adjustment
78
Headlight Bulb Replacement
78
Engine Overhaul
81
Engine Removal
81
Exhaust Pipe and Engine Guard
81
Crankcase Cover (Left)
82
Drive Sprocket
82
Carburetor
83
Wiring and Cables
83
Disassembly
85
Cylinder Head
85
Cylinder
86
Piston
87
Clutch
88
Starter Motor
89
Oil Pump
90
Primary Drive Gear and Balancer Gear
90
Kick Axle
91
Shift Shaft
92
CDI Magneto
93
Cam Chain and Cam Chain Guide (Intake)
94
Crankcase (Left)
94
Shifter and Transmission
95
Balancer and Crankshaft
96
Valve, Rocker Arm and Camshaft
96
Inspection and Repair
99
Valve and Valve Guide
100
Valve Seat
102
Valve Seat Refacing Steps
103
Valve Spring
105
Camshaft
106
Rocker Arm and Rocker Arm Shaft
106
Cam Chain and Cam Sprocket
107
Cam Chain Guide
108
Cylinder and Piston
108
Piston-To-Cylinder Clearance Measurement
108
Piston-To-Cylinder Clearance
109
Piston Ring
110
Piston Pin
111
Primary Drive
113
Transmission and Shifter
113
Kick Starter
114
Crankshaft
115
Starter Drive
115
Balancer Drive Gear and Balancer Gear
116
Bearing and Oil Seal
117
Crankcase
117
Engine Assembly and Adjustment
118
Crankshaft, Balancer and Crankcase
121
Transmission
122
Shifter
123
Cam Chain and Cam Chain Guide
128
Shift Shaft and Kick Axle
130
Primary Drive Gear, Balancer Gear and Oil Pump
131
Piston and Cylinder
139
Remounting Engine
146
Carburetion
149
Carburetor Specifications
149
Carburetor Removal
150
Carburetor Disassembly
150
Carburetor Inspection
153
Carburetor Assembly
154
Carburetor Installation
156
Fuel Level Adjustment
157
Chassis
159
Front Wheel
159
Front Wheel Removal
160
Front Wheel Inspection
160
Front Wheel Installation
163
Rear Wheel
165
Rear Wheel Removal
166
Rear Wheel Inspection
166
Rear Wheel Installation
167
Front Fork
169
Front Fork Removal
170
Front Fork Disassembly
171
Front Fork Inspection
172
Front Fork Assembly
173
Front Fork Installation
176
Steering and Handlebar
177
Steering and Handlebar Removal
178
Steering and Handlebar Inspection
179
Steering and Handlebar Installation
180
Rear Shock Absorber and Swingarm
183
Rear Shock Absorber and Swingarm Handling Notes
184
Rear Shock Absorber and Swingarm Notes on Disposal
184
Rear Shock Absorber Removal
185
Swingarm Removal
186
Rear Shock Absorber and Swingarm Disassembly
187
Rear Shock Absorber and Swingarm Inspection
187
Side Clearance Adjustment Steps
187
Rear Shock Absorber and Swingarm Assembly
189
Swingarm Installation
189
Rear Shock Absorber Installation
190
Drive Chain and Sprockets Removal
191
Drive Chain and Sprockets Inspection
191
Drive Chain and Sprockets Installation
192
TW200T/TC Circuit Diagram
196
Electrical Components
198
Ignition System Circuit Diagram
200
Ignition System Troubleshooting
202
Electrical Starting System Circuit Diagram
210
Electrical Starting System Troubleshooting
212
Electrical Starting System Starting Circuit Operation
215
Electrical Starting System Starter Motor
216
Charging System Circuit Diagram
222
Charging System Troubleshooting
224
Lighting System Circuit Diagram
226
Lighting System Troubleshooting
228
Signal System Circuit Diagram
230
Signal System Troubleshooting
232
Signal System Switches Test
238
Troubleshooting
239
Starting Failure/Hard Starting
239
Poor Idle Speed Performance
241
Poor Medium and High Speed Performance
242
Faulty Gear Shifting
243
Clutch Slipping/Dragging
244
Improper Kicking
245
Faulty Brake
246
Front Fork Oil Leakage and Front Fork Malfunction
246
Instable Handling
247
Faulty Signal and Lighting System
248
TW200EU/EUC Circuit Diagram
261
TW200EU/TW200EUC Wiring Diagram
274
TW200T/TC Wiring Diagram
275

Yamaha TW200 Owner's Manual

Yamaha TW200 Owner's Manual (106 pages)

Brand: Yamaha | Category: Motorcycle | Size: 1.65 MB

Table of Contents

Important Manual Information
4
Table of Contents
7
1 Safety Information

10
- Safe Riding
  10
- Protective Apparel
  12
- Modifications
  12
- Loading and Accessories
  12
- Gasoline and Exhaust Gas
  14
- Location of Important Labels
  16
2 Description

18
- Left View
  18
- Right View
  19
- Controls and Instruments
  20
3 Instrument and Control Functions

21
- Main Switch/Steering Lock
  21
- Indicator Lights
  22
- Speedometer Unit
  22
- Handlebar Switches
  22
- Clutch Lever
  24
- Shift Pedal
  24
- Brake Lever
  24
- Brake Pedal
  25
- Fuel Tank Cap
  25
- Fuel
  26
- Fuel Cock
  27
- Starter (Choke) Knob
  28
- Seat
  28
- Helmet Holder
  29
- Shock Absorber
  29
- Carrier
  29
- Luggage Strap Holders
  30
- Sidestand
  30
- Ignition Circuit Cut-Off System
  31
4 Pre-Operation Checks

33
- Pre-Operation Check List
  33
5 Operation and Important Riding Points

36
- Starting and Warming up a Cold
  36
- Engine
  36
- Starting a Warm Engine
  38
- Shifting
  38
- Recommended Shift Points
  39
- Engine Break-In
  40
- Parking
  41
6 Periodic Maintenance and Minor Repair

42
7 Motorcycle Care and Storage

87
- Care
  87
- Storage
  90
8 Specifications

92
9 Consumer Information

96
- Identification Numbers
  96
- Key Identification Number
  96
- Vehicle Identification Number
  96
- Model Label
  97
- Reporting Safety Defects
  98
- Motorcycle Noise Regulation
  99
- Maintenance Record
  100

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Yamaha TW200 Owner's Manual

Yamaha TW200 Owner's Manual (100 pages)

Motorcycle

Brand: Yamaha | Category: Motorcycle | Size: 2.91 MB

Table of Contents

Important Manual Information
4
Table of Contents
6
Location of Important Labels

8
Safety Information

12
Description

17
- Left View
  17
- Right View
  18
- Controls and Instruments
  19
Instrument and Control Functions

20
- Main Switch/Steering Lock
  20
- Indicator Lights
  21
- Speedometer Unit
  21
- Handlebar Switches
  22
- Clutch Lever
  23
- Shift Pedal
  23
- Brake Lever
  23
- Brake Pedal
  24
- Fuel Tank Cap
  24
- Fuel
  25
- Fuel Cock
  26
- Starter (Choke) Knob
  27
- Seat
  27
- Helmet Holder
  28
- Shock Absorber Assembly
  28
- Carrier
  29
- Luggage Strap Holders
  29
- Sidestand
  29
- Ignition Circuit Cut-Off System
  30
For Your Safety - Pre-Operation Checks

32
Operation and Important Riding Points

34
- Starting and Warming up a Cold Engine
  34
- Starting a Warm Engine
  35
- Shifting
  35
- Engine Break-In
  37
- Parking
  37
Periodic Maintenance and Adjustment

38
Motorcycle Care and Storage

80
- Matte Color Caution
  80
- Care
  80
- Storage
  82
Specifications

84
Consumer Information

87
- Identification Numbers
  87
- Reporting Safety Defects
  89
- Motorcycle Noise Regulation
  90
- Maintenance Record
  91
- Yamaha Motor
  93
- Warranty
  93
- Yamaha Extended Service (Y.e.s.)
  95

Yamaha TW200 Owner's Manual

Yamaha TW200 Owner's Manual (98 pages)

Brand: Yamaha | Category: Motorcycle | Size: 2.53 MB

Table of Contents

Important Manual Information
4
Table of Contents
6
Safety Information
8
Location of Important Labels
12
Description
14
Left View
14
Right View
15
Controls and Instruments
16
Main Switch/Steering Lock
17
Instrument and Control Functions
17
Indicator Lights
18
Speedometer Unit
18
Handlebar Switches
19
Clutch Lever
20
Shift Pedal
20
Brake Lever
20
Brake Pedal
21
Fuel Tank Cap
21
Fuel
22
Fuel Cock
23
Starter (Choke) Knob "1
24
Seat
24
Helmet Holder
25
Shock Absorber
25
Carrier
25
Luggage Strap Holders
26
Sidestand
26
Ignition Circuit Cut-Off System
27
- Pre-Operation Checks
  29
- Pre-Operation Check List
  30
- Operation and Important Riding Points
  32
- Starting and Warming up a Cold Engine
  32
- Starting a Warm Engine
  33
- Shifting
  33
- Engine Break-In
  35
- Parking
  35
- Periodic Maintenance and Minor Repair
  36
- Periodic Maintenance
  36
- Owner's Tool Kit
  36
- Periodic Maintenance Chart for the Emission Control System
  38
- General Maintenance and Lubrication Chart
  39
- Removing and Installing the Cowling and Panels
  43
- Checking the Spark Plug
  44
Canister (for California Only)
46
Engine Oil and Oil Filter Element
46
Cleaning the Air Filter Element and Check Hose
49
- Cleaning the Spark Arrester
  50
Carburetor
51
Checking the Throttle Cable Free Play
51
- Valve Clearance
  52
- Tires
  52
- Spoke Wheels
  54
- Accessories and Replacement Parts
  54
- Adjusting the Clutch Lever Free Play
  55
- Adjusting the Brake Lever Free Play
  56
- Adjusting the Brake Pedal Position and Free Play
  57
- Adjusting the Rear Brake Light Switch
  58
- Checking the Front Brake Pads and Rear Brake Shoes
  58
- Checking the Front Brake Fluid Level
  59
- Changing the Brake Fluid
  60
- Drive Chain Slack
  61
- Cleaning and Lubricating the Drive Chain
  62
- Checking and Lubricating the Cables
  63
- Checking and Lubricating the Throttle Grip and Cable
  63
- Checking and Lubricating the Brake and Shift Pedals
  63
- Checking and Lubricating the Brake and Clutch Levers
  64
- Checking and Lubricating the Sidestand
  64
- Lubricating the Rear Suspension
  64
- Checking the Front Fork
  65
- Checking the Steering
  65
- Checking the Wheel Bearings
  66
- Battery
  66
- Replacing the Fuse
  69
- Replacing the Headlight Bulb
  69
- Replacing the Tail/Brake Light Bulb
  71
- Replacing a Turn Signal Light Bulb
  72
- Supporting the Motorcycle
  72
- To Service Front Wheel
  72
- Front Wheel
  73
- Rear Wheel
  74
- Troubleshooting
  76
- Troubleshooting Chart
  77
- Motorcycle Care and Storage
  78
- Matte Color Caution
  78
- Care
  78
- Storage
  80
- Specifications
  82
- Consumer Information
  85
- Identification Numbers
  85
- Reporting Safety Defects
  87
- Motorcycle Noise Regulation
  88
- Maintenance Record
  89
Yamaha Motor Corporation, U.s.a. Street and Enduro Motorcycle Limited Warranty
91
Yamaha Extended Service (Y.e.s.)
93
Starting and Warming up a Cold Engine
95

Yamaha TW200 Owner's Manual

Yamaha TW200 Owner's Manual (100 pages)

Brand: Yamaha | Category: Motorcycle | Size: 3.43 MB

Table of Contents

Table of Contents
6
Location of Important Labels
8
Safety Information
12
Description
17
Left View
17
Right View
18
Controls and Instruments
19
Instrument and Control Functions
20
Main Switch/Steering Lock
20
Indicator Lights
21
Speedometer Unit
21
Handlebar Switches
22
Clutch Lever
23
Shift Pedal
23
Brake Lever
23
Brake Pedal
24
Fuel Tank Cap
24
Fuel
25
Fuel Cock
26
Starter (Choke) Knob
27
Seat
27
Helmet Holder
28
Adjusting the Shock Absorber Assembly
28
Carrier
29
Luggage Strap Holders
29
Sidestand
30
Ignition Circuit Cut-Off System
30
For Your Safety - Pre-Operation Checks
32
Operation and Important Riding Points
34
Starting and Warming up a Cold Engine
34
Starting a Warm Engine
35
Shifting
35
Engine Break-In
37
Parking
37
Owner's Tool Kit
39
Periodic Maintenance Chart for the Emission Control System
40
General Maintenance and Lubrication Chart
42
Removing and Installing the Cowling and Panels
46
Checking the Spark Plug
47
Canister (for California)
49
Engine Oil and Oil Filter Element
49
Cleaning the Air Filter Element and Check Hose
52
Cleaning the Spark Arrester
53
Carburetor
54
Checking the Engine Idling Speed
54
Checking the Throttle Grip Free Play
55
Valve Clearance
55
Tires
55
Spoke Wheels
57
Adjusting the Clutch Lever Free Play
58
Adjusting the Brake Lever Free Play
59
Adjusting the Brake Pedal Height and Free Play
59
Checking the Shift Pedal
61
Brake Light Switches
61
Checking the Front Brake Pads and Rear Brake Shoes
62
Checking the Brake Fluid Level
62
Changing the Brake Fluid
63
Drive Chain Slack
64
Cleaning and Lubricating the Drive Chain
65
Checking and Lubricating the Cables
65
Checking and Lubricating the Throttle Grip and Cable
66
Checking and Lubricating the Brake and Clutch Levers
66
Checking and Lubricating the Brake Pedal
67
Checking and Lubricating the Sidestand
67
Lubricating the Swingarm Pivots
67
Checking the Front Fork
68
Checking the Steering
68
Checking the Wheel Bearings
69
Battery
70
Replacing the Fuse
71
Replacing the Headlight Bulb
72
Replacing the Brake/Tail Light Bulb
73
Replacing a Turn Signal Light Bulb
74
Supporting the Motorcycle
75
Front Wheel
75
Rear Wheel
77
Troubleshooting
78
Troubleshooting Chart
79
Motorcycle Care and Storage
80
Matte Color Caution
80
Care
80
Storage
82
Specifications
84
Consumer Information
87
Identification Numbers
87
Reporting Safety Defects
89
Motorcycle Noise Regulation
90
Maintenance Record
91
Yamaha Motor
94
Warranty
94
Yamaha Extended Service (Y.e.s.)
95
Index
97

YAMAHA TW200 Owner's Manual

YAMAHA TW200 Owner's Manual (74 pages)

1997

Brand: YAMAHA | Category: Motorcycle | Size: 1.65 MB

Table of Contents

Important Manual Information
3
Table of Contents
6
2 Description

9
- Left View
  9
- Right View
  10
- Controls/Instruments
  11
3 Instrument and Control Functions

12
- Main Switch/Steering Lock
  12
- Indicator Lights
  13
- Speedometer
  13
- Handlebar Switches
  14
- Clutch Lever
  15
- Shift Pedal
  15
- Front Brake Lever
  16
- Rear Brake Pedal
  16
- Fuel Tank Cap
  16
- Fuel
  17
- Fuel Cock
  18
- Starter(Choke) "1
  19
- Kick Starter
  19
- Seat
  20
- Helmet Holder
  20
- Rear Shock Absorber
  21
- Rear Carrier
  21
- Sidestand
  21
- Sidestand/Clutch Switch Operation Check
  22
4 Pre-Operation Checks

23
- Pre-Operation Check List
  23
5 Operation and Important Riding Points

25
- Starting and Warming up a Cold Engine
  25
- Starting a Warm Engine
  28
- Shifting
  28
- Engine Break-In
  29
- Parking
  30
6 Periodic Maintenance and Minor Repair

31
- Tool Kit
  31
- Periodic Maintenance and Lubrication
  33
- Cowling and Panel Removal and Installation
  36
- Cowling a
  36
- Panel a
  37
- Panel B
  37
- Spark Plug Inspection
  37
- Engine Oil
  38
- Air Filter
  42
- Carburetor Adjustment
  43
- Idle Speed Adjustment
  43
- Throttle Cable Free Play Inspection
  44
- Cam Chain Adjustment
  44
- Valve Clearance Adjustment
  44
- Tires
  45
- Wheels
  47
- Clutch Lever Free Play Adjustment
  48
- Front Brake Lever Free Play Adjustment
  48
- Rear Brake Pedal Height and Free Play Adjustment
  49
- Brake Light Switch Adjustment
  50
- Checking the Brake Shoes
  51
- Drive Chain Slack Check
  51
- Drive Chain Slack Adjustment
  52
- Drive Chain Lubrication
  53
- Cable Inspection and Lubrication
  54
- Throttle Cable and Grip Lubrication
  54
- Brake and Shift Pedal Lubrication
  54
- Brake and Clutch Lever Lubrication
  55
- Sidestand Lubrication
  55
- Rear Suspension Lubrication
  55
- Front Fork Inspection
  56
- Steering Inspection
  56
- Wheel Bearings
  57
- Battery
  57
  - Fuse Replacement
    59
  - Headlight Bulb Replacement
    60
  - Supporting the Motorcycle
    61
  - Front Wheel Removal
    61
  - Front Wheel Installation
    62
  - Rear Wheel Removal
    63
  - Rear Wheel Installation
    63
  - Troubleshooting
    64
  - Troubleshooting Chart
    65
7 Cleaning and Storage

66
- Cleaning
  66
- Storage
  67
8 Specifications

68
- How to Use the Conversion Table
  71
9 Consumer Information

72
- Identification Numbers Record
  72
- Key Identification Number
  72
- Vehicle Identification Number
  72
- Model Label
  73

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