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Millermatic 185
Miller Electric Millermatic 185 Machine Manuals
Manuals and User Guides for Miller Electric Millermatic 185 Machine. We have
2
Miller Electric Millermatic 185 Machine manuals available for free PDF download: Owner's Manual
Miller Electric Millermatic 185 Owner's Manual (56 pages)
Engine Driven Welding Generator
Brand:
Miller Electric
| Category:
Welding Accessories
| Size: 1.96 MB
Table of Contents
Table of Contents
3
Section 1 − Safety Precautions − Read before Using
5
Symbol Usage
5
Arc Welding Hazards
5
Engine Hazards
7
Compressed Air Hazards
7
Additional Symbols for Installation, Operation, and Maintenance
8
California Proposition 65 Warnings
9
Principal Safety Standards
9
EMF Information
9
Section 2 − Consignes de Sécurité − Lire Avant Utilisation
10
Signification des Symboles
10
Dangers Relatifs Au Soudage À L'arc
10
Dangers Existant en Relation Avec Le Moteur
12
Dangers Liés À L'air Comprimé
13
Dangers Supplémentaires en Relation Avec L'installation, Le Fonctionnement Et la Maintenance
13
Proposition Californienne 65 Avertissements
15
Principales Normes de Sécurité
15
Information EMF
15
Section 3 − Definitions
16
Section 4 − Specifications
16
Weld, Power, and Engine Specifications
16
Dimensions, Weights, and Operating Angles
17
Duty Cycle
17
Volt-Ampere Curves
18
Fuel Consumption Curves
19
Generator Power Curves
20
Section 5 − Installation
21
Installing Welding Generator
21
Grounding Generator When Supplying Building Systems
22
Engine Prestart Checks − Standard Model
22
Engine Prestart Checks − DX Model
23
Connecting the Battery (DX Models Only)
23
Connecting to Weld Output Terminals
24
Selecting Weld Cable Sizes
24
Section 6 − Operating the Welding Generator
26
Controls (Standard Models) (See Section 6-2)
26
Description of Controls (Standard Models) (See Section 6-1)
27
Controls (DX Models) (See Section 6-4)
28
Description of Controls (DX Models) (See Section 6-3)
29
Section 7 − Operating Auxiliary Equipment
30
Section 8 − Maintenance
31
Routine Maintenance
31
Servicing Air Cleaner
32
Adjusting Engine Speed (Honda-Powered Units)
33
Adjusting Engine Speed (Kohler−Powered Units)
34
Section 9 − Troubleshooting
35
Section 10 − Parts List
37
Recommended Spare Parts
37
Section 11 − Electrical Diagrams
38
Section 12 − Generator Power Guidelines
40
Grounding When Supplying Building Systems
41
Section 13 − Stick Welding (Smaw) Guidelines
47
Electrode and Amperage Selection Chart
48
Positioning Electrode Holder
49
Poor Weld Bead Characteristics
49
Good Weld Bead Characteristics
49
Conditions that Affect Weld Bead Shape
50
Electrode Movement During Welding
50
Butt Joints
51
Lap Joint
51
Tee Joint
51
Weld Test
52
Troubleshooting − Incomplete Fusion
53
Troubleshooting − Lack of Penetration
53
Troubleshooting − Burn-Through
54
Troubleshooting − Waviness of Bead
54
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Miller Electric Millermatic 185 Owner's Manual (44 pages)
Arc Welding Power Source And Wire Feeder
Brand:
Miller Electric
| Category:
Welding System
| Size: 1.41 MB
Table of Contents
Table of Contents
3
Section 1 - Safety Precautions - Read before Using
5
Symbol Usage
5
Arc Welding Hazards
5
Additional Symbols for Installation, Operation, and Maintenance
7
Principal Safety Standards
7
EMF Information
8
Section 2 - Installation
9
Specifications
9
Volt-Ampere Curves
9
Welding Power Source Duty Cycle and Overheating
10
Welding Gun Duty Cycle and Overheating
10
Installing Work Clamp
11
Installing Gas Supply
11
Installing Welding Gun
12
Setting Gun Polarity
12
Installing Wire Spool and Adjusting Hub Tension
13
Changing Input Voltage
13
Electrical Service Guide
14
Selecting a Location and Connecting Input Power
14
Threading Welding Wire
15
Section 3 - Operation
17
Front Panel Controls
17
Weld Parameter Chart
18
Section 4 - Maintenance & Troubleshooting
20
Routine Maintenance
20
Circuit Breakers CB1 and CB2
20
Changing Drive Roll and Inlet Wire Guide
20
Cleaning or Replacing Gun Liner
21
Replacing Switch And/Or Head Tube
22
Replacing Gun Contact Tip
23
Troubleshooting
23
Section 5 - Electrical Diagram
24
Section 6 - Mig Welding (Gmaw) Guidelines
25
Typical MIG Process Connections
25
Typical MIG Process Control Settings
26
Holding and Positioning Welding Gun
27
Conditions that Affect Weld Bead Shape
28
Gun Movement During Welding
29
Poor Weld Bead Characteristics
29
Good Weld Bead Characteristics
29
Troubleshooting - Excessive Spatter
30
Troubleshooting - Porosity
30
Troubleshooting - Excessive Penetration
30
Troubleshooting - Lack of Penetration
31
Troubleshooting - Incomplete Fusion
31
Troubleshooting - Burn-Through
31
Troubleshooting - Waviness of Bead
32
Troubleshooting - Distortion
32
Common MIG Shielding Gases
33
Troubleshooting Guide for Semiautomatic Welding Equipment
33
Section 7 - Parts List
36
Options and Accessories
44
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