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Millermatic Challenger 172
Miller Electric Millermatic Challenger 172 Manuals
Manuals and User Guides for Miller Electric Millermatic Challenger 172. We have
1
Miller Electric Millermatic Challenger 172 manual available for free PDF download: Owner's Manual
Miller Electric Millermatic Challenger 172 Owner's Manual (44 pages)
Miller MIG (GMAW) Flux Cored (FCAW) Wire Feeder 172, M-10 Gun
Brand:
Miller Electric
| Category:
Welding System
| Size: 1.11 MB
Table of Contents
Table of Contents
3
Section 1 - Safety Precautions - Read before Using
5
Symbol Usage
5
Arc Welding Hazards
5
Additional Symbols for Installation, Operation, and Maintenance
7
Principal Safety Standards
7
EMF Information
8
Section 1 - Consignes de Securite - Lire Avant Utilisation
9
Signification des Symboles
9
Dangers Relatifs Au Soudage À L'arc
9
Dangers Supplémentaires en Relation Avec L'installation, Le Fonctionnement Et la Maintenance
11
Principales Normes de Sécurité
12
Information Sur Les Champs Électromagnétiques
12
Section 2 - Specifications
13
Specifications
13
Volt-Ampere Curves
13
Welding Power Source Duty Cycle and Overheating
14
Welding Gun Duty Cycle and Overheating
14
Section 3 - Installation
15
Installing Work Clamp
15
Installing Welding Gun and Changing Polarity
15
Installing Gas Supply
16
Electrical Service Guide
17
Selecting a Location and Connecting Input Power
17
Installing Wire Spool and Adjusting Hub Tension
18
Installing Drive Roll, Wire Guide and Threading Welding Wire
19
Weld Parameter
20
Section 4 - Operation
21
Controls
21
Section 5 - Maintenance &Troubleshooting
22
Routine Maintenance
22
Drive Motor Fuse F1
22
Short Circuit Shutdown
22
Cleaning or Repairing Drive Assembly
23
Replacing Gun Contact Tip
23
Cleaning or Replacing Gun Liner
24
Replacing Switch And/Or Head Tube
25
Troubleshooting Table
26
Section 6 - Electrical Diagram
27
Section 7 - Mig Welding (Gmaw) Guidelines
28
Typical MIG Process Connections
28
Typical MIG Process Control Settings
29
Holding and Positioning Welding Gun
30
Conditions that Affect Weld Bead Shape
31
Gun Movement During Welding
32
Poor Weld Bead Characteristics
32
Good Weld Bead Characteristics
32
Troubleshooting - Excessive Spatter
33
Troubleshooting - Porosity
33
7-10.Troubleshooting - Excessive Penetration
33
7-11.Troubleshooting - Lack of Penetration
34
7-12.Troubleshooting - Incomplete Fusion
34
7-13.Troubleshooting - Burn-Through
34
7-14.Troubleshooting - Waviness of Bead
35
7-15.Troubleshooting - Distortion
35
Common MIG Shielding Gases
36
Section 8 – Parts List
38
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