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Millermatic 180
Miller Electric Millermatic 180 Manuals
Manuals and User Guides for Miller Electric Millermatic 180. We have
1
Miller Electric Millermatic 180 manual available for free PDF download: Owner's Manual
Miller Electric Millermatic 180 Owner's Manual (60 pages)
Welding System & Gun
Brand:
Miller Electric
| Category:
Welding System
| Size: 2.14 MB
Table of Contents
Table of Contents
3
Section 1 − Safety Precautions - Read before Using
5
Symbol Usage
5
Arc Welding Hazards
5
Additional Symbols for Installation, Operation, and Maintenance
7
California Proposition 65 Warnings
7
Principal Safety Standards
8
EMF Information
8
Section 2 − Consignes de Sécurité − Lire Avant Utilisation
9
Symboles Utilisés
9
Dangers Relatifs Au Soudage À L'arc
9
Dangers Supplémentaires en Relation Avec L'installation, Le Fonctionnement Et la Maintenance
11
Proposition Californienne 65 Avertissements
11
Principales Normes de Sécurité
12
Information EMF
12
Section 3 − Specifications
13
Specifications
13
Duty Cycle and Overheating
14
Volt-Ampere Curves
15
Section 4 − Installation
16
Installing Welding Gun
16
Installing Work Clamp
16
Work Cable Routing Inside Unit
17
Process/Polarity Table
17
Changing Polarity
17
Installing Gas Supply
18
Selecting a Location and Connecting Input Power for 115 VAC Model
19
Selecting a Location and Connecting Input Power for 230 VAC Model
20
Electrical Service Guide for 230 VAC Model
21
Installing Wire Spool and Adjusting Hub Tension
21
Threading Welding Wire
22
Removing MIG Gun from Welding Power Source
23
Installing Optional Spool Gun Switch in Welding Power Source
24
Installing Spool Gun Switch (Power Source)
24
Connecting Spool Gun to Millermatic 140/180
25
Section 5 − Operation
26
Controls for 115 VAC Model W/Auto-Sett
26
Controls for 115 VAC Model
27
Controls for 230 VAC Model
28
Weld Parameter Chart for 115 VAC Model W/Auto−Sett
30
Weld Parameter Chart for 115 VAC Model W/Factory Set
32
Non-Wire Speed Tracking Mode
32
Weld Parameter Chart for 115 VAC Model W/Wire Speed Tracking Mode
34
Weld Parameter Chart for 230 VAC Model W/Factory Set
36
Non-Wire Speed Tracking Mode
36
Weld Parameter Chart for 230 VAC Model W/Wire Speed Tracking Mode
38
Section 6 − Maintenance &Troubleshooting
40
Routine Maintenance
40
Overload Protection
40
Drive Motor Protection and Tip Saver/Short Circuit Protection
40
Changing Drive Roll or Wire Inlet Guide
41
Replacing Gun Contact Tip
41
Cleaning or Replacing Gun Liner
42
Replacing Switch And/Or Head Tube
43
Troubleshooting Table
44
Section 7 − Electrical Diagram
46
Section 8 − Mig Welding (Gmaw) Guidelines
48
Typical MIG Process Connections
48
Typical MIG Process Control Settings
49
Holding and Positioning Welding Gun
50
Conditions that Affect Weld Bead Shape
51
Gun Movement During Welding
52
Poor Weld Bead Characteristics
52
Good Weld Bead Characteristics
52
Troubleshooting − Excessive Spatter
53
Troubleshooting − Porosity
53
Troubleshooting − Excessive Penetration
54
Troubleshooting − Lack of Penetration
54
Troubleshooting − Incomplete Fusion
54
Troubleshooting − Burn-Through
55
Troubleshooting − Waviness of Bead
55
Troubleshooting − Distortion
55
Common MIG Shielding Gases
56
Section 9 − Parts List
57
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