JLG Skytrak 10042 Manuals

Manuals and User Guides for JLG Skytrak 10042. We have 4 JLG Skytrak 10042 manuals available for free PDF download: Operation & Safety Manual, Supplemental Repair Manual

JLG Skytrak 10042 Operation & Safety Manual (188 pages)

Brand: JLG | Category: Trucks | Size: 6.18 MB

Read this First

4
- Operator Qualifications
  4
- Modifications
  4
- Other Publications Available
  6
- Machine Configuration
  6
- Table of Contents
  7
Table of Contents

13
Section 1 - General Safety Practices

13
- Hazard Classification System
  13
  - Safety Alert System and Safety Signal Words
    13
- General Precautions
  13
- Operation Safety
  14
  - Electrical Hazards
    14
  - Tip over Hazard
    16
  - Travel Hazard
    19
  - Load Falling Hazard
    20
  - Lifting Personnel
    21
  - Driving Hazards on Slopes
    22
  - Pinch Points and Crush Hazards
    23
  - Fall Hazard
    25
  - Chemical Hazards
    26
- Clearsky (if Equipped)
  27
  - Federal Communications Commission (FCC) Information for Users
    27
Section 2 - Pre-Operation and Inspection

29
- Preparation, Inspection and Maintenance
  29
- Pre-Operation Check and Inspection
  30
- Safety Decals
  32
  - ANSI (if Equipped)
    32
  - ISO (if Equipped)
    35
- Walk-Around Inspection
  38
- Warm-Up and Operational Checks
  40
  - Warm-Up Check
    40
  - Operational Check
    40
- Operator Cab
  41
- Windows
  42
  - Cab Door Window (if Equipped)
    42
Table of Contents

43
Section 3 - Controls and Indicators

43
- General
  43
- Controls
  44
  - Dash Controls and Indicators
    46
  - Instrument Cluster
    48
  - Ignition
    50
  - Park Brake
    51
  - Parking Procedure
    51
  - Transmission Control Lever
    52
  - Boom Joystick
    54
  - Auxiliary Hydraulic Joystick
    55
  - Frame Level Joystick
    56
  - Outrigger Switches (10042 & 10054)
    57
  - Accessory Control Lever (if Equipped)
    58
- Steer Modes
  59
  - Steer Mode Change
    59
- Stabil-Trak™ System (6042, 8042, 10042 & 10054)
  60
  - Free Pivot Mode
    60
  - Slow Pivot Mode
    60
  - Locked Mode
    60
- Boom/Outrigger Interlock System (10054)
  61
  - Extend Interlock Mode
    61
  - Outrigger Interlock Mode
    61
- Operator Seat
  62
  - Adjustments
    62
  - Seat Belt
    64
- Boom Angle and Extension Indicators
  65
- Reverse Sensing System (if Equipped)
  66
Section 4 - Operation

67
- Engine
  67
  - Starting the Engine
    67
  - Battery Boosted Starting
    68
  - Normal Engine Operation
    69
  - Shut-Down Procedure
    69
- After-Treatment System (ATS) (if Equipped for ULS/85 or 110HP)
  70
  - Automatic Exhaust System Cleaning
    70
  - Stationary Exhaust System Cleaning
    71
- Operating with a Non-Suspended Load
  72
  - Lift Load Safely
    72
  - Picking up a Load
    72
  - Transporting a Load
    73
  - Leveling Procedure
    73
  - Placing a Load
    74
  - Disengaging a Load
    74
- Operating with a Suspended Load
  75
  - Lift Load Safely
    75
  - Picking up a Suspended Load
    75
  - Transporting a Suspended Load
    76
  - Leveling Procedure
    76
  - Placing a Suspended Load
    77
  - Disengaging a Suspended Load
    77
- Loading and Securing for Transport
  78
  - Tie down
    78
  - Lifting
    79
Table of Contents

81
Section 5 - Attachments

81
- Approved Attachments
  81
- Unapproved Attachments
  81
- JLG Supplied Attachments
  82
- Telehandler/Attachment/Fork Capacity
  84
- Use of the Capacity Chart
  85
  - Capacity Indicator Locations
    85
  - Sample Capacity Chart
    86
  - Example
    88
- Attachment Installation
  90
  - Hydraulic Operated Attachment
    92
- Adjusting/Moving Forks
  93
- Attachment Operation
  94
  - Carriage with Forks
    95
  - Side Shift Carriage
    96
  - Side Tilt Carriage
    98
  - Swing Carriage
    100
  - Dual Fork Positioning Carriage
    102
  - Mast Carriage
    104
  - Pipe Grapple
    106
  - Fork Extension
    108
  - Coupler Mounted Hook
    110
  - Fork Mounted Hook
    112
  - Bucket
    114
  - Grapple Bucket
    116
  - Bucket - Fork Mounted
    118
  - Trash Hopper - Fork Mounted
    120
  - Truss Boom
    122
  - Material Handling Arm
    124
  - Personnel Work Platform - Fork Mounted
    126
  - Sweeper
    128
  - Boom Mounted Lifting Lug
    130
Section 6 - Emergency Procedures

131
- Towing a Disabled Product
  131
  - Moving Short Distances
    131
  - Moving Longer Distances
    131
- Emergency Lowering of Boom
  132
- Emergency Exit from Enclosed Cab
  133
  - Fixed Window (if Equipped)
    133
  - Latch Window (if Equipped)
    133
Section 7 - Lubrication and Maintenance

135
- Introduction
  135
  - Clothing and Safety Gear
    135
- General Maintenance Instructions
  136
- Maintenance Schedules
  137
  - Every 10 Hours
    137
  - First 50 Hours
    137
  - Every 50 Hours
    138
  - First 250 Hours
    138
  - Every 250 Hours
    138
  - First 500 Hours
    139
  - Every 500 Hours
    139
  - Every 750 Hours
    139
  - Every 1000 Hours
    140
  - Every 1500 Hours
    140
  - Every 2000 Hours or 2 Years
    141
  - Every 4000 Hours or 3 Years
    141
  - Every 5000 Hours or 4 Years
    141
- Lubrication Schedules
  142
  - 50 Hour Lubrication Schedule
    142
  - 250 Hour Lubrication Schedule
    145
  - 1000 Hour Lubrication Schedule
    147
- Operator Maintenance Instructions
  148
  - Fuel System
    148
  - Diesel Exhaust Fluid (DEF) System (if Equipped for ULS/85 or 110HP)
    150
  - Engine Oil
    151
  - Air Intake System
    152
  - Hydraulic Oil
    156
  - Tires
    157
  - Transmission Oil
    159
  - Engine Cooling System
    160
  - Brake Fluid (SN 0160074878 to Present)
    161
  - Battery
    162
Section 8 - Additional Checks

163
Table of Contents

167
Section 9 - Specifications

167
- Product Specifications
  167
  - Fluids
    167
  - Capacities
    170
  - Tires
    172
  - Performance
    173
  - Dimensions
    175
Index

179
Inspection, Maintenance and Repair Log

183

JLG Skytrak 10042 Operation & Safety Manual (154 pages)

Brand: JLG | Category: Lifting Systems | Size: 5.11 MB

Read this First
4
Operator Qualifications
4
Modifications
4
Other Publications Available
6
Machine Configuration
6
Table of Contents
7
Section 1 - General Safety Practices
11
Hazard Classification System
11
Safety Alert System and Safety Signal Words
11
General Precautions
11
Operation Safety
12
Electrical Hazards
12
Tip over Hazard
13
Travel Hazard
16
Load Falling Hazard
17
Lifting Personnel
18
Driving Hazards on Slopes
19
Pinch Points and Crush Hazards
20
Fall Hazard
22
Chemical Hazards
23
Section 2 - Pre-Operation and Inspection
25
Pre-Operation Check and Inspection
25
Safety Decals
27
ANSI (if Equipped)
27
ISO (if Equipped)
30
Walk-Around Inspection
34
Warm-Up and Operational Checks
36
Warm-Up Check
36
Operational Check
36
Operator Cab
37
Windows
38
Cab Door Window (if Equipped)
38
Section 3 - Controls and Indicators
39
General
39
Controls
40
Dash Controls and Indicators
41
Instrument Cluster
42
Ignition
44
Park Brake
45
Parking Procedure
45
Transmission Control Lever
46
Boom Joystick
48
Frame Level and Attachment Tilt Joystick
49
Auxiliary Hydraulic Joystick
50
Outrigger Switches (10042 & 10054)
51
Accessory Control Lever (if Equipped)
52
Steer Modes
53
Steer Mode Change
53
Stabil-Trak™ System (6042, 8042, 10042 & 10054)
54
Free Pivot Mode
54
Slow Pivot Mode
54
Locked Mode
54
Boom/Outrigger Interlock System (10054)
55
Extend Interlock Mode
55
Outrigger Interlock Mode
55
Operator Seat
56
Adjustments
56
Seat Belt
57
Boom Angle and Extension Indicators
58
Section 4 - Operation
59
Engine
59
Starting the Engine
59
Battery Boosted Starting
60
Normal Engine Operation
61
Shut-Down Procedure
61
Operating with a Non-Suspended Load
62
Lift Load Safely
62
Picking up a Load
62
Transporting a Load
63
Leveling Procedure
63
Placing a Load
64
Disengaging a Load
64
Operating with a Suspended Load
65
Lift Load Safely
65
Picking up a Suspended Load
65
Transporting a Suspended Load
66
Leveling Procedure
66
Placing a Suspended Load
67
Disengaging a Suspended Load
67
Loading and Securing for Transport
68
Tiedown
68
Lifting
69
Section 5 - Attachments
71
Approved Attachments
71
Unapproved Attachments
71
JLG Supplied Attachments
72
Telehandler/Attachment/Fork Capacity
73
Use of the Capacity Chart
74
Capacity Indicator Locations
74
Sample Capacity Chart
76
Example
78
Attachment Installation
80
Hydraulic Operated Attachment
82
Adjusting/Moving Forks
83
Attachment Operation
84
Carriage W/Forks
85
Side Tilt Carriage
86
Swing Carriage
88
Dual Fork Positioning Carriage
90
Mast Carriage
92
Fork Mounted Hook
94
Fork Extension
96
Truss Boom
98
Bucket
100
Grapple Bucket
102
Personnel Work Platform
104
Section 6 - Emergency Procedures
107
Towing a Disabled Product
107
Moving Short Distances
107
Moving Longer Distances
107
Emergency Lowering of Boom
108
Emergency Exit from Enclosed Cab
108
Section 7 - Lubrication and Maintenance
109
Introduction
109
Clothing and Safety Gear
109
General Maintenance Instructions
110
Service and Maintenance Schedule
111
10 & 1St 50 Hour Maintenance Schedule
111
50, 250 & 1St 500 Hour Maintenance Schedule
112
500 & 1000 Hour Maintenance Schedule
113
1500 & 2000 Hour Maintenance Schedule
114
Lubrication Schedules
115
50 Hour Lubrication Schedule
115
1000 Hour Lubrication Schedule
119
Operator Maintenance Instructions
120
Fuel System
120
Air Intake System
122
Engine Oil
126
Hydraulic Oil
127
Tires
128
Transmission Oil
131
Engine Cooling System
132
Battery
134
Section 8 - Additional Checks
135
Stabil-Trak (6042, 8042, 10042 & 10054)
135
Boom/Outrigger Interlock (10054)
136
Section 9 - Specifications
137
Product Specifications
137
Fluids
137
Capacities
139
Tires
140
Performance
141
Dimensions
142
Index
145
Inspection, Maintenance and Repair Log
149

JLG Skytrak 10042 Operation & Safety Manual (168 pages)

Brand: JLG | Category: Boom Lifts | Size: 19.9 MB

Revision Log
3
Read this First
5
Table of Contents
9
General Safety Practices
13
Hazard Classification System
13
General Precautions
13
Operation Safety
14
Clearsky (if Equipped)
23
Pre-Operation and Inspection
25
Preparation, Inspection and Maintenance
25
Pre-Operation Check and Inspection
25
Safety Decals
26
Walk-Around Inspection
35
Warm-Up and Operational Checks
37
Cab
38
Windows
38
Controls and Indicators
41
General
41
Controls
41
Steer Modes
55
Stabil-Trak™ System (6042, 8042, 10042, 10054 & 12054)
57
Boom/Outrigger Interlock System (10054 & 12054)
57
Operator Seat
58
Boom Angle and Extension Indicators
60
Reverse Systems (if Equipped)
60
Operation
63
Engine
63
After-Treatment System (ATS) (if Equipped for ULS/85 or 110HP)
66
Operating with a Non-Suspended Load
68
Operating with a Suspended Load
69
Loading and Securing for Transport
72
Attachments
75
Approved Attachments
75
Unapproved Attachments
76
Fork Mounted Attachments
76
Equivalent Load
78
JLG Supplied Attachments
80
Telehandler/Attachment/Fork Capacity
83
Use of the Capacity Chart
83
Attachment Installation
89
Adjusting/Moving Forks
90
5.10 Attachment Operation
91
Emergency Procedures
129
Towing a Disabled Product
129
Emergency Lowering of Boom
129
Emergency Exit from Enclosed Cab
130
Lubrication and Maintenance
131
Introduction
131
General Maintenance Instructions
132
Maintenance Schedules
132
Lubrication Schedules
137
Operator Maintenance Instructions
140
Additional Checks
147
Stabil-Trak (6042, 8042, 10042, 10054 & 12054)
147
Boom/Outrigger Interlock (10054 & 12054)
148

JLG Skytrak 10042 Supplemental Repair Manual (128 pages)

Drive Axle

Brand: JLG | Category: Boom Lifts | Size: 58.69 MB

Effectivity Page
3
Table of Contents
7
Introduction
9
Version Tracking
10
Manual Applicability and Supported Models
10
Specifications
11
Definition of Viewpoints
11
Data Plate
11
Conversion Tables
12
Units of Pressure
12
Unit of Weight
12
Units of Torque
12
Torque Specifications
13
Coarse Pitch
13
Fine Pitch
13
Wheel Nut Tightening Torques
14
Maintenance
15
Maintenance Points
15
Only for Heavy Duty
15
Oil Draining Mandatory Procedure
16
Central Housing
16
Planetary Gear Reduction
16
End-Stop Plier Setting
17
For External Retaining Snap Ring
17
For Internal Retaining Snap Ring
17
Maintenance Intervals
18
Lubricant & Sealant Specifications
19
Safety Precautions
21
Trunnion
23
Exploded View
23
Disassembly
24
Assembly
25
Planetary Reduction Gear
27
Exploded View
27
Disassembly
28
Assembly
32
Special Tools
37
Complete Steering Knuckle
41
Exploded View
41
Disassembly
42
Assembly
43
Steering Cylinder
45
Exploded View
45
Disassembly
46
Assembly
49
Special Tools
55
U-Joint
57
Exploded View
57
Disassembly
58
Assembly
60
Special Tools
62
Brake Wear Check Procedure
63
Old Version
63
New Version
64
Special Tools
65
Service Brake and Negative Parking Brake
67
Exploded View
67
Disassembly
68
Assembly
72
Manual Emergency Release
79
Adjust
79
Differential Unit
81
Exploded View
81
Disassembly
82
Assembly
86
Special Tools
92
Bevel Pinion
95
Exploded View
95
Disassembly
96
Assembly
99
Special Tools
104
Limited Slip Differential Unit
109
Exploded View
109
Disassembly
110
Assembly
112
Swinging Support
115
Exploded View
115
Disassembly
116
Assembly
117
Service Brake
119
Exploded View
119
Disassembly
120
Assembly
123

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JLG Skytrak 10042 Manuals

JLG Skytrak 10042 Operation & Safety Manual (188 pages)

Table of Contents

Read this First

Table of Contents

Section 1 - General Safety Practices

Section 2 - Pre-Operation and Inspection

Table of Contents

Section 3 - Controls and Indicators

Section 4 - Operation

Table of Contents

Section 5 - Attachments

Section 6 - Emergency Procedures

Section 7 - Lubrication and Maintenance

Section 8 - Additional Checks

Table of Contents

Section 9 - Specifications

Index

Inspection, Maintenance and Repair Log

JLG Skytrak 10042 Operation & Safety Manual (154 pages)

Table of Contents

JLG Skytrak 10042 Operation & Safety Manual (168 pages)

Table of Contents

JLG Skytrak 10042 Supplemental Repair Manual (128 pages)

Table of Contents

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