JLG 1055 Manuals

Manuals and User Guides for JLG 1055. We have 2 JLG 1055 manuals available for free PDF download: Operation & Safety Manual, Supplemental Repair Manual

JLG 1055 Operation & Safety Manual (202 pages)

Brand: JLG | Category: Boom Lifts | Size: 13.82 MB

Read this First
4
Operator Qualifications
4
Modifications
4
Other Publications Available
6
Machine Configuration
6
Table of Contents
7
Section 1-General Safety Practices
13
Hazard Classification System
13
Safety Alert System and Safety Signal Words
13
General Precautions
13
Operation Safety
14
Electrical Hazards
14
Tip over Hazard
16
Travel Hazard
19
Load Falling Hazard
20
Lifting Personnel
21
Driving Hazards on Slopes
22
Pinch Points and Crush Hazards
23
Fall Hazard
25
Chemical Hazards
26
Clearsky (if Equipped)
27
Federal Communications Commission (FCC) Information for Users
27
Section 2-Pre-Operation and Inspection
29
Preparation, Inspection and Maintenance
29
Pre-Operation Check and Inspection
30
Safety Decals
32
ANSI (if Equipped)
32
ISO (if Equipped)
36
Walk-Around Inspection
40
Warm-Up and Operational Checks
42
Warm-Up Check
42
Operational Check
42
Cab
43
Enclosed Cab Windows (if Equipped)
44
Cab Door Window
44
Rear Window
45
Section 3-Controls and Indicators
47
General
47
Controls
48
Instrument Panel
50
LCD Display
52
Left Dash Control Panel
54
Right Dash Control Panel
55
Ignition
56
Park Brake
57
Parking Procedure
57
Transmission Control Lever
58
Accessory Control Lever (if Equipped)
60
Outrigger Levers (if Equipped)
61
Joystick
62
Multifunction Display (if Equipped)
64
Home Screen
65
Main Menu Screen
66
Attachment Selection Screen
68
Communication Error Screen
69
Anti Theft Functionality (if Enabled)
70
Instrument Panel Input
70
Multifunction Display Input
71
Steer Modes
72
Manual Steering Alignment Mode Change
72
Operator Seat
73
Adjustments
73
Seat Belt
74
Boom Angle and Extension Indicators
75
Reverse Systems (if Equipped)
76
Reverse Sensor System
76
Reversing Camera
77
Rear Axle Stabilization (RAS) System
78
Free Pivot Mode
78
Slow Pivot Mode
78
Locked Mode
78
Section 4-Operation
79
Engine
79
Starting the Engine
79
Extreme Cold Weather Starting (if Equipped)
80
Battery Boosted Starting
81
Normal Engine Operation
82
Shut-Down Procedure
83
After-Treatment System (ATS) (if Equipped for ULS)
84
Automatic Exhaust System Cleaning
84
Stationary Exhaust System Cleaning
85
Operating with a Non-Suspended Load
86
Lift Load Safely
86
Picking up a Load
86
Transporting a Load
87
Leveling Procedure
87
Placing a Load
88
Disengaging a Load
88
Operating with a Suspended Load
89
Lift Load Safely
89
Picking up a Suspended Load
89
Transporting a Suspended Load
90
Leveling Procedure
90
Placing a Suspended Load
91
Disengaging a Suspended Load
91
Loading and Securing for Transport
92
Tie down
92
Lifting
93
Section 5-Attachments
95
Approved Attachments
95
Unapproved Attachments
95
JLG Supplied Attachments
96
Telehandler/Attachment/Fork Capacity
98
Use of the Capacity Chart
99
Capacity Indicator Locations
99
Sample Capacity Chart
100
Example
101
Attachment Installation
103
Coupler
103
Hydraulic Operated Attachment
106
Adjusting/Moving Forks
107
Attachment Operation
108
Carriage with Forks
109
Side Shift Carriage
110
Side Tilt Carriage
112
Swing Carriage
114
Dual Fork Positioning Carriage
116
Mast Carriage
118
Side Tilt Mast Carriage
120
Pipe Grapple
122
Fork Extension
124
Bucket
126
Grapple Bucket
128
Bucket-Fork Mounted
130
Trash Hopper-Fork Mounted
132
Coupler Mounted Hook
134
Fork Mounted Hook
136
Truss Boom
138
Material Handling Arm
140
Personnel Work Platform-Fork Mounted
142
Section 6-Emergency Procedures
145
Towing a Disabled Product
145
Moving Short Distances
145
Moving Longer Distance
145
Emergency Lowering of Boom
146
Emergency Exit from Enclosed Cab
147
Inside Cab
147
Outside Cab (if Equipped)
147
Section 7-Lubrication and Maintenance
149
Introduction
149
Clothing and Safety Gear
149
General Maintenance Instructions
150
Service and Maintenance Schedules
151
10 & 1St 50 Hour Maintenance Schedule
151
50, 1St 250 & 250 Hour Maintenance Schedule
152
500, 750 & 1000 Hour Maintenance Schedule
153
Lubrication Schedules
156
50 Hour Lubrication Schedule
156
1000 Hour Lubrication Schedule
160
Operator Maintenance Instructions
163
Engine Maintenance Components
163
Fuel System
166
Emission System (if Equipped for ULS)
168
Engine Oil
169
Air Intake System
170
Tires
172
Hydraulic Oil
174
Transmission Oil
175
Brake Fluid
176
Engine Cooling System
177
Windshield Washer System (if Equipped)
178
Section 8-Additional Checks
179
General
179
Reverse Sensor System (if Equipped)
179
Section 9-Specifications
181
Product Specifications
181
Fluids
181
Capacities
184
Tires
186
Performance
188
Dimensions
190
Index
193
Inspection, Maintenance and Repair Log
197

JLG 1055 Supplemental Repair Manual (128 pages)

Drive Axle

Brand: JLG | Category: Boom Lifts | Size: 58.69 MB

Effectivity Page
3
Table of Contents
7
Introduction
9
Version Tracking
10
Manual Applicability and Supported Models
10
Specifications
11
Definition of Viewpoints
11
Data Plate
11
Conversion Tables
12
Units of Pressure
12
Unit of Weight
12
Units of Torque
12
Torque Specifications
13
Coarse Pitch
13
Fine Pitch
13
Wheel Nut Tightening Torques
14
Maintenance
15
Maintenance Points
15
Only for Heavy Duty
15
Oil Draining Mandatory Procedure
16
Central Housing
16
Planetary Gear Reduction
16
End-Stop Plier Setting
17
For External Retaining Snap Ring
17
For Internal Retaining Snap Ring
17
Maintenance Intervals
18
Lubricant & Sealant Specifications
19
Safety Precautions
21
Trunnion
23
Exploded View
23
Disassembly
24
Assembly
25
Planetary Reduction Gear
27
Exploded View
27
Disassembly
28
Assembly
32
Special Tools
37
Complete Steering Knuckle
41
Exploded View
41
Disassembly
42
Assembly
43
Steering Cylinder
45
Exploded View
45
Disassembly
46
Assembly
49
Special Tools
55
U-Joint
57
Exploded View
57
Disassembly
58
Assembly
60
Special Tools
62
Brake Wear Check Procedure
63
Old Version
63
New Version
64
Special Tools
65
Service Brake and Negative Parking Brake
67
Exploded View
67
Disassembly
68
Assembly
72
Manual Emergency Release
79
Adjust
79
Differential Unit
81
Exploded View
81
Disassembly
82
Assembly
86
Special Tools
92
Bevel Pinion
95
Exploded View
95
Disassembly
96
Assembly
99
Special Tools
104
Limited Slip Differential Unit
109
Exploded View
109
Disassembly
110
Assembly
112
Swinging Support
115
Exploded View
115
Disassembly
116
Assembly
117
Service Brake
119
Exploded View
119
Disassembly
120
Assembly
123

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