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ES919 NC
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Manuals and User Guides for HSD ES919 NC. We have
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HSD ES919 NC manual available for free PDF download: Installation, Operation And Maintenance Manual
HSD ES919 NC Installation, Operation And Maintenance Manual (98 pages)
ELECTRO-SPINDLES for automatic tool changing, WHITH BELT DRIVEN C AXIS UNIT
Brand:
HSD
| Category:
Industrial Electrical
| Size: 2.22 MB
Table of Contents
Table of Contents
2
Documents Delivered with the Electro-Spindle
5
Document Information
5
Customer Assistance Service
5
Terms of Warranty
6
Warnings and Safety Precautions
7
Distribution of this Manual
7
General Safety Symbols
7
Risks Associated with the Electro-Spindle
8
Risks Associated with Improper Use and Handling
8
Risks Specific to Maintenance
9
General Information
9
Proper Use of the Product
9
Identification of Manufacturer and Part
10
Description of the Main Parts of the Electro-Spindle
11
Glossary
12
Technical Specifications
13
Available Models
13
Es915 / Es915 L
13
Es919 / Es919 L
13
Technical Specifications of ES915
14
Overall Dimensions of ES915
14
Specifications and Performance of ES915 2 Pole, 3.8 Kw Units
15
Specifications and Performance of ES915 4 Pole, 5 Kw Units
16
Technical Specifications of ES915 L
17
Overall Dimensions of ES915 L HSK F63 Long Nose
17
Specifications and Performance of ES915 L 4 Pole, 7.5 Kw Units
18
Technical Specifications of ES9
19
Overall Dimensions of ES919 ISO30 Short Nose
19
Overall Dimensions of ES919 ISO30 Long Nose
20
Overall Dimensions of ES919 HSK F63 Short Nose
21
Overall Dimensions of ES919 HSK F63 Long Nose
22
Specifications and Performance of ES919 2 Pole, 7 Kw Units
23
Specifications and Performance of ES919 2 Pole, 8 Kw Units
24
Specifications and Performance of ES919 4 Pole, 5.5 Kw Units
25
Specifications and Performance of ES919 4 Pole, 7.5 Kw Units
26
Technical Specifications of ES919 L
27
Overall Dimensions of ES919 L ISO30 Short Nose
27
Overall Dimensions of ES919 L ISO30 Long Nose
28
Overall Dimensions of ES919 L HSK F63 Short Nose
29
Overall Dimensions of ES919 L HSK F63 Long Nose
30
Specifications and Performance of ES919 L 4 Pole, 12 Kw Units
31
Technical Specifications of Belt Driven C Axis Unit
32
Overall Dimensions of ES919 ISO30 Short Nose with Belt Driven C Axis Unit
32
Overall Dimensions of Gear Units
33
Technical Specifications for Belt Driven C Axis Unit
34
Technical Specifications of Components
35
Bearings
35
Tool Holder Locking and Release Device
35
Automatic Cleaning of the Tool Holder and Internal Pressurization
36
Proximity Sensors
36
Tool Release Button
36
Thermal Switch
37
Cooling Fan
37
Transport and Moving
38
Storage
38
Lifting the Electro-Spindle in Its Crate
38
Installation
40
First Check
40
Preparation of the Equipment Required for Installation on Site
40
Mechanical Installation
40
The Supporting Surface
40
Positioning the Electro-Spindle
40
Mechanical Fixing of the Electro-Spindle
41
Threaded Service Holes
42
Compressed Air Connections
43
Compressed Air Unions
43
Functional Diagram of Electro-Spindle Compressed Air Connections
44
Cooling Circuit
45
Cooler Specifications
45
Electrical Connections
46
Connectors
46
Pin Layout of Fixed Signals Connector - ISO 30 Version
46
Pin Layout of Fixed Signals Connector - HSK F63 Version
47
Pin Layout of Fixed Power Connector
47
Tool Holder Release System Electrical Wiring Diagram for Electro-Spindles Not Controlled by CNC
48
Configurable Power Terminals (Optional)
49
General Checks after Installation and During Start-Up
50
Checking the Electro-Spindle before Start-Up
50
Checking the Electro-Spindle on First Start-Up
51
Operating the Electro-Spindle
52
Climatic Conditions
52
Running in
52
Warming up
52
Selecting the Tool Holder and Tool
53
ISO 30 Tool Holders
53
HSK F63 Tool Holders
54
General Safety Precautions for Tool Holders
55
Choosing Tools
56
Speed Limitations
57
Content of Graphs
57
Reading the Graphs
57
Es915 Iso30
58
ES919 ISO30 Short Nose , ES919 L ISO30 Short Nose
59
ES919 ISO30 Long Nose , ES919 L ISO30 Long Nose
60
ES919 HSK F63 Short Nose , ES919 L HSK F63 Short Nose
61
ES919 HSK F63 Long Nose , ES919 L HSK F63 Long Nose
62
Sensor Functioning
63
ISO 30 Versions
63
HSK F63 Versions
64
Thermal Switch
65
Maintenance
66
Scheduled Maintenance
67
Checking the Cleanliness of the Tool Holder Cone and of the Spindle Shaft Tool Housing
67
Cleaning the Tool Holder Cone
69
Protecting the Spindle Shaft's Conical Housing
69
Lubricating HSK Fingers
70
Bearings
70
Replacing Parts
71
Changing the Spindle Shaft Kit
72
Replacing the Cooling Fan
74
Replacing the Tool Change Push-Button
74
Replacing Sensors S1, S2, S3 and S4
75
Wiring of Sensors in HSK Versions
75
Wiring of Sensors in ISO 30 Versions
75
Accessing the Sensors
76
Location of Sensors
76
Replacing a Sensor Assembly
77
The Sensor Assembly
77
Calibrating Sensors S1, S2, and S3 on ISO 30 Electro-Spindles
78
Calibrating Sensors S1, S2, S3 and S4 on HSK F63 Electro-Spindles
78
Procedure for S1
78
Procedure for S2
78
Procedure for S3
79
Procedure for S4
79
(HSD Code 3811H0110)
80
Calibrating Sensors S1 and S4 on F63 HSK Electro-Spindles Using the 3811H0110 Kit80
80
Procedure for S1
81
Procedure for S4
81
Replacing the Cylinder Assembly
82
Accessories and Options
85
Spindle Shaft Stopped" Sensor S3
85
Bearing Temperature Sensor
85
Installing the Bearing Temperature Sensor
86
Characteristic Curve of the Temperature Sensor Referred to 1 Ma
86
C" Axis Unit
87
Belt Driven "C" Axis Unit
87
Gear Driven "C" Axis Unit
87
SC Sensor for the Belt Driven "C" Axis Unit
88
Replacing and Calibrating the SC Sensor in Belt Drive Versions
89
Forced Air Cooling
91
Installing the Forced Air Cooling Kit
91
Trouble Shooting
92
Spare Parts List
96
Disposing of the Electro-Spindle
97
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