Gilera Runner RST 50 SP Manuals

Manuals and User Guides for Gilera Runner RST 50 SP. We have 1 Gilera Runner RST 50 SP manual available for free PDF download: Service Station Manual

Gilera Runner RST 50 SP Service Station Manual (184 pages)

Brand: Gilera | Category: Scooter | Size: 6.91 MB

Index of Topics
5
Characteristics
6
Safety Rules
7
Maintenance Rules
7
Vehicle Identification
8
Dimensions and Mass
8
Capacities
9
Electrical System
9
Wheels and Tyres
10
Secondary Air
10
Dell'orto
10
Tightening Torques
11
Overhaul Data
12
Assembly Clearances
12
Front Brake
12
Rear Brake
12
Cylinder - Piston Assy.
13
Piston Rings
13
Sealing Rings
13
Crankcase - Crankshaft - Connecting Rod
14
Rod Small End - Roller Casing-Test Proble
14
Fitting Category Rod Small End - Roller Casing - Test Probe
14
Axial Play Connecting Rod - Crankshaft
14
Slot Packing System
15
Products
16
Tooling
17
Maintenance
26
Maintenance Chart
27
Every 2 Years
27
At 1000 Km or 4 Months
27
At 5000 Km or 12 Months, 25000 Km, 35000 Km and 55000 Km
27
Checking the Spark Advance
29
Spark Plug
30
Hub Oil
30
Air Filter
32
Cooling System
34
Level Check
34
Braking System
34
Top-Up
35
Headlight Adjustment
36
Troubleshooting
37
Poor Performance
38
Rear Wheel Spins at Idle
38
Starting Difficulties
38
Excessive Oil Consumption/Exhaust Smoke
39
Engine Tends to Cut-Off at Full Throttle
39
Engine Tends to Cut-Off at Idle
39
Excessive Exhaust Noise
39
Engine Overheating
40
SAS Malfunctions
40
Transmission and Brakes
40
Clutch Grabbing or Performing Inadequately
40
Brakes Overheating
41
Heavy Steering
41
Rear Wheel
41
Excessive Steering Play
42
Noisy Suspension
42
Suspension Oil Leakage
42
Electrical System
43
Ignition
46
Headlights and Automatic Starter Section
47
Battery Recharge and Starting
48
Level Indicators and Enable Signals Section
49
Turn Signal Lights
50
Digital Instrument Panel
50
Digital Display
51
Instrument Unit Connector
51
Checks and Inspections
52
Ignition Circuit
53
Stator Check
53
Voltage Regulator Check
53
Interventions
54
Fuses
56
Sealed Battery
57
Dry-Charge Battery
57
Battery Maintenance
58
Engine from Vehicle
60
Exhaust Assy. Removal
61
Removal of the Engine from the Vehicle
61
Engine
66
Automatic Transmission
67
Transmission Cover
67
Kickstart
67
Removing the Driven Pulley Shaft Bearing
68
Refitting the Driven Pulley Shaft Bearing
68
Removing the Driven Pulley
69
Inspecting the Clutch Drum
69
Removing the Clutch
69
Inspecting the Clutch
70
Pin Retaining Collar
70
Removing the Driven Half-Pulley Bearing
71
Inspecting the Driven Fixed Half-Pulley
71
Inspecting the Driven Sliding Half-Pulley
72
Refitting the Driven Half-Pulley Bearing
73
Inspecting the Clutch Spring
73
Refitting the Clutch
73
Refitting the Driven Pulley
74
Drive-Belt
74
Removing the Driving Pulley
75
Mixer Gears and Belt
75
Inspecting the Rollers Case
75
Refitting the Driving Pulley
76
End Gear
77
Removing the Hub Cover
77
Removing the Wheel Axle
77
Removing the Wheel Axle Bearings
77
Inspecting the Hub Shaft
78
Inspecting the Hub Cover
78
Refitting the Wheel Axle Bearing
79
Refitting the Ub Cover
80
Flywheel Cover
80
Removing the Stator
80
Refitting the Stator
81
Refitting the Flywheel Cover
81
Flywheel and Starting
81
Removing the Starter Motor
82
Removing the Flywheel Magneto
82
Inspecting the Flywheel Components
83
Refitting the Flywheel Magneto
83
Refitting the Starter Motor
83
Cylinder Assy. and Timing System
83
Removing the Intake Manifold
84
Removing the Cylinder Head
84
Removing the Cylinder - Piston Assy.
84
Inspecting the Small End
85
Inspecting the Wrist Pin
86
Inspecting the Piston
86
Inspecting the Cylinder
87
Inspecting the Piston Rings
87
Removing the Piston
87
Choosing the Gasket
89
Inspecting the Timing System Components
90
Crankcase - Crankshaft
90
Splitting the Crankcase Halves
90
Removing the Crankshaft
91
Removing the Crankshaft Bearings
91
Refitting the Crankshaft Bearings
92
Inspecting the Crankshaft Alignment
93
Refitting the Crankshaft
93
Refitting the Crankcase Halves
94
Lubrication
95
Crankshaft Oil Seals
95
Refitting
95
Oil Pump Removal
96
Oil Pump Refitting
97
Fuel Supply
97
Suspensions
98
Front Suspension
99
Removing the Front Wheel
99
Front Wheel Hub Overhaul
99
Refitting the Front Wheel
101
Handlebar Removal
101
Handlebar Refitting
101
Front Fork
101
Overhaul
102
Removing Damper
102
Replacing Sealing Ring
103
Removing Stanchion Bracket
103
Steering Column
104
Steering Bearing
105
Removing Steering Lock Nut
105
Refit Steering Lock Nut
106
Removing the Rear Wheel
106
Refitting the Rear Wheel
107
Shock Absorbers
107
Centre-Stand
107
Fitting and Caulking the Kickstand Pin to the Bracket
108
Replace Complete Kickstand
108
Rear Brake Calliper
110
Front Brake Calliper
110
Front Brake Disc
112
Disc Inspection
113
Front Brake Pads
113
Fill
115
Front Brake Pump
116
System Bleed
118
Water Pump - Overhaul
118
Thermostat Removal
121
Thermostat Check
122
Thermostat Refitting
122
Chassis
124
Seat
125
Rear Handlebar Cover
125
Headlight Assy.
125
Frame Central Cover
126
Legshield
127
Knee-Guard
128
Removing the Ignition Key-Switch When on *Off*
128
Removing the Ignition Key-Switch When on *Lock*
128
Front Wheel Housing
129
Taillight Assy.
129
Footrest
130
Side Fairings
130
Air Filter
131
Helmet Bay
132
Fuel Tank
133
Front Mudguard
133
Radiator Fan
134
Expansion Tank
134
Mixture Oil Tank
134
Front Central Cover
135
Battery
135
Lower Cover
135
Pre-Delivery
137
Aesthetic Inspection
138
Tightening Torques Inspection
138
Levels Check
139
Road Test
139
Static Test
140
Functional Inspection
140
Time
141
Crankcase
143
Crankshaft
144
Cylinder Assy.
145
Cylinder Head Cover
146
Driven Pulley
147
Oil Pump
148
Final Gear Assy.
149
Driving Pulley
150
Transmission Cover
151
Water Pump
152
Starter Motor
153
Flywheel Magneto
154
Carburettor
155
Exhaust Pipe
156
Air Cleaner
157
Frame
158
Legshield Spoiler
160
Underseat Compartment
162
Mudguard
163
Tank Oil
165
Rear Shock-Absorber
166
Steering Column Bearings
167
Handlebar Components
168
Swing-Arm
169
Instrument Panel
171
Front Wheel
173
Grease Tone Wheel or Drive
173
Rear Wheel
174
Fuel Pump
175
Electric Devices
176
Electronic Controls
177
Brake Callipers
178
Rear Side Fairings
179
Front Suspension
180
Secondary Air Box
182

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Gilera Runner RST 50 SP Manuals

Gilera Runner RST 50 SP Service Station Manual (184 pages)

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