Allen-Bradley PowerFlex 755 Manuals

Manuals and User Guides for Allen-Bradley PowerFlex 755. We have 7 Allen-Bradley PowerFlex 755 manuals available for free PDF download: Reference Manual, User Manual, Quick Start Manual, Manual, Product Information

Allen-Bradley PowerFlex 755 Reference Manual (497 pages)

Integrated Motion on the EtherNet/IP Network

Brand: Allen-Bradley | Category: Industrial Electrical | Size: 12.35 MB

Table of Contents
5
Additional Resources
11
Preface

11
- Legal Notices
  12
Integrated Motion on the Ethernet/Ip Network

15
- Integrated Motion Axis Control Modes and Methods
  16
  - Control Modes
    16
    
    Position Control Mode
    17
    
    Velocity Control Mode
    18
    
    Torque Control Mode
    20
    
    No Control Mode
    21
  - Control Methods
    21
  - Motion Instruction Compatibility
    22
Chapter 1

15
Chapter 2 Acceleration Control Behavior

25
- Acceleration Limiter
  26
- Load Observer
  27
- Command Generation Behavior
  28
  - Command Data Sources
    29
  - Command Fine Interpolation
    30
  - Command Ramp Generator
    33
  - Feedforward Signal Selection
    34
  - Command Notch Filter
    35
- Current Control Behavior
  35
  - Current Vector Limiter
    36
  - Voltage Output
    37
  - Current Feedback
    37
  - Motor Commutation
    38
- Event Capture Behavior
  38
  - Event Input Sources
    39
  - Event Latches
    40
  - Event Time Stamps
    40
- Fault and Alarm Behavior
  41
  - Exceptions
    41
  - Exceptions on
    41
  - Rockwell Automation Publication MOTION-RM003I-EN-P - February
    42
  - Absolute Position Recovery
    43
    
    Absolute Position Loss Without APR Faults
    44
    
    APR Fault Conditions
    44
    
    APR Fault Generation
    45
    
    APR Fault Examples
    47
    
    APR Recovery Scenarios
    48
    
    Reset an APR Fault
    50
- Motion Control Axis Behavior Model
  51
  - Active Control Axis Behavior Model
    52
  - Feedback Only Axis Behavior Model
    54
  - CIP Motion Converter Axis Behavior Model
    56
  - Motor Attributes Model
    57
  - Position Control Behavior
    58
    
    Position Feedback Selection
    59
    
    Position PI Gains
    60
    
    Velocity Feedforward
    60
    
    Position Loop Output Filters
    61
  - State Behavior
    61
  - Torque Control Behavior
    71
    
    Torque Input Sources
    72
    
    Inertia Compensation
    73
    
    Friction Compensation
    75
    
    Torque Filters
    77
    
    Torque Limiter
    78
    
    Torque to Current Scaling
    78
  - Velocity Control Behavior
    79
    
    Closed Loop Velocity Control
    80
    
    Open Loop Frequency Control
    83
Chapter 3

87
Interpret the Attribute Tables

87
Chapter 4 Control Mode Attributes ....................................................................................................

187
CIP Axis Attributes

187
- Data Attributes
  233
  - Axis Info Attributes
    234
  - Axis Statistical Attributes
    235
  - CIP Axis Status Attributes
    236
  - Event Capture Attributes
    247
- Drive Attributes
  249
- Drive Commissioning and Tuning Attributes
  257
- Faults and Alarms Attributes
  279
- Feedback Attributes
  302
  - Feedback Interface Types
    302
  - Feedback Configuration Attributes
    304
  - General Feedback Info Attributes
    316
  - General Feedback Signal Attributes
    316
- Motion Control Attributes
  317
- Motor Attributes
  388
  - General Linear Motor Attributes
    388
  - General Motor Attributes
    389
  - General Permanent Magnet Motor Attributes
    396
  - General Rotary Motor Attributes
    399
  - Induction Motor Attributes
    401
  - Linear PM Motor Attributes
    404
  - Interior Permanent Magnet Motor Attributes
    406
  - Load Transmission and Actuator Attributes
    409
  - Rotary PM Motor Attributes
    412
- Safety Attributes
  414
  - Axis Safety Status Attributes
    414
  - Guard Safety Attributes
    425
  - Guard Safety Status Attributes
    426
- Stopping and Braking Attributes
  431
  - Stopping Sequences
    445
  - Proving Operational Sequences
    448
  - DC Bus Control Attributes
    451
  - Start Inhibits Attributes
    453
    
    Standard Start Inhibits
    454
    
    Rockwell Automation Specific Start Inhibits
    455
- Exceptions
  456
Module Configuration Attributes

472
Chapter 5 Module Configuration Block Attributes ........................................................................ 471

473
- Module Class Attributes
  473
- Module Axis Attributes
  474
- Module Feedback Port Attributes
  489
- Module Timing Attributes
  490
- Module Support Attributes
  492
Index

495

Allen-Bradley PowerFlex 755 User Manual (354 pages)

Integrated Motion on the EtherNet/IP Network, Configuration and Startup

Brand: Allen-Bradley | Category: Controller | Size: 13.01 MB

Table of Contents
3
Additional Resources
9
Preface

9
- Summary of Changes
  9
Chapter 1

11
Controller, Communication, Drive, and Software Options

11
Chapter 2

24
- Set Time Synchronization
  24
- Add an Ethernet Communication Module
  26
  - Network
    27
  - Network
    28
  - Network
    29
  - Network
    31
- Add a Kinetix Ethernet/Ip Drive
  32
Chapter 3

36
Chapter 4 Ethernet/Ip Drive

60
Chapter 5

101
Chapter 6

130
Chapter 7 About Axis Scheduling

146
- Timing Model
  147
  - One Cycle Timing
    148
  - Two Cycle Timing
    149
- Axis Scheduling Configuration
  150
- Configure the Update Periods
  151
- Motion Utilization
  158
- Example 1: Position Loop with Motor Feedback Only
  159
Chapter 8

163
Chapter 9

188
Chapter 10 Example 2: Velocity Control with Motor Feedback

214
- The Powerflex 527 Drive Example 2: Velocity Control with Motor Feedback
  214
- Example 3: Position Control with Motor Feedback
  217
Chapter 11 Commission an Axis Scaling

222
- Direct Coupled Rotary
  223
- Direct Coupled Linear
  224
- Rotary Transmission
  224
- Linear Actuator
  225
- Changing Scaling Factors
  225
Scaling

222
- Hookup Tests
  226
  - Run a Motor and Feedback Test
    228
  - Run a Motor Feedback Test
    230
  - Run a Marker Test
    230
- Applying the Commutation Hookup Test
  232
- Run a Commutation Test
  234
- Autotune
  235
- Polarity
  235
- Load
  239
- Load Observer
  241
  - Benefits of Load Observer
    241
  - How Load Observer Functions
    241
  - Load Observer Configuration
    242
- Adaptive Tuning
  243
  - Benefits of Adaptive Tuning
    244
  - How Adaptive Tuning Functions
    244
  - Adaptive Tuning Configuration
    245
  - Status Bits
    248
- Load Ratio Data from Motion Analyzer
  249
- Test an Axis with Motion Direct Commands
  249
Chapter 12 Guidelines for Homing

256
- Active Homing
  256
- Passive Homing
  257
Homing

256
- Examples
  258
  - Active Homing
    258
  - Passive Homing
    261
- Absolute Position Recovery (APR)
  262
  - APR Terminology
    262
  - Controllers
    262
  - Absolute Feedback Device
    263
  - SERCOS Versus Integrated Motion on Ethernet Networks
    263
  - APR Scenarios
    264
- APR Faults
  269
  - APR Fault Conditions
    269
  - APR Fault Generation
    270
  - Scaling
    272
  - Online Scaling
    272
  - Resetting an APR Fault
    273
  - Absolute Position Loss Without APR Faults
    273
  - Behavior of APR for Incremental Encoders
    274
  - Saving an ACD File Versus Upload of a Project
    274
Chapter 13 When to Manually Tune an Axis

275
- Axis Configuration Types
  275
- Current Tuning Configuration
  276
- Loop Responses
  277
- Motion Generator and Motion Direct Commands
  279
Manual Tune

275
- Additional Tune
  281
  - Feedforward Parameters
    281
  - Compensation Parameters
    282
  - Filters Parameters
    283
  - Limits Parameters
    284
  - Planner Parameters
    284
  - Configure Torque Values
    285
- Monitor Tags with the Quick Watch Window
  285
- Use Motion Generator
  286
Faults and Alarms Dialog Box

289
Chapter 14

291
- Quickview Pane
  291
- Connection Faults and Errors
  292
- Data Monitor
  292
- Drive Status Indicators
  292
- Manage Motion Faults
  293
- Troubleshoot Faults
  293
- Configure the Exception Actions for AXIS_CIP_DRIVE
  294
- Inhibit an Axis
  297
  - Example: Inhibit an Axis
    298
  - Example: Uninhibit an Axis
    299
- Digital I/O Status Indicators
  300
Parameter Dialog-Box Listings

303
Appendix A

305
Appendix B

305
- Definition of Jerk
  305
- Choose a Profile
  306
- Use % of Time for the Easiest Programming of Jerk
  307
- Velocity Profile Effects
  308
- Jerk Rate Calculation
  308
- Profile Operand
  313
- Program a Velocity Profile and Jerk Rate
  305
- Enter Basic Logic
  316
  - Example Motion Control Program
    317
  - Download a Project
    318
- Choose a Motion Instruction
  318
- Troubleshoot Axis Motion
  321
- Programming with the MDSC Function
  329
- Powerflex Out-Of-Box Configuration
  332
  - Recommended Out-Of-Box Settings
    332
- Setting the ACO/AVO Attributefor PF527 Drives Only
  336
Glossary

337
Index

341
- Rockwell Automation Publication MOTION-UM003K-EN-P - January
  342

Allen-Bradley PowerFlex 755 User Manual (270 pages)

Integrated Safety Functions Option Module

Brand: Allen-Bradley | Category: Control Unit | Size: 20.79 MB

Table of Contents
3
Conventions
9
Preface

9
Chapter 1

17
- Compatible Drives
  17
- Compatible Safety Controllers
  17
- Safety Application Requirements
  18
- Safety Certification
  18
- Proof Tests
  20
- PFD and PFH Definitions
  20
- PFD and PFH Data
  21
- Safety Reaction Time
  24
- Considerations for Safety Ratings
  24
- Encoder Considerations
  25
  - Supported Encoders
    25
  - Encoder Diagnostics
    25
  - General Encoder Diagnostics
    25
  - Digital Aqb Diagnostics
    27
  - Sine/Cosine and Hiperface Diagnostics
    27
- Contact Information if Safety Option Failure Occurs
  29
Installation

31
Chapter 2 Remove Power to the System

32
- Access the Control Pod
  32
- Set the SAFETY and Hardware ENABLE Jumpers
  33
- Install the Safety Option Module
  34
  - Feedback Installation Guidelines
    35
- I/O Wiring
  36
- Cabling
  36
- Power Supply Requirements
  37
Chapter 3 Safety Inputs

39
- Safety Input Operation
  39
- Latch Input Error Operation in Single Channel Mode
  41
- Single Channel Safety Input Status Data
  42
- Dual-Channel Safety Input Operation
  43
- Equivalent Dual-Channel Input Operation
  44
- Complementary Dual-Channel Input Operation
  45
- Standard Input Operation
  46
- Safety Input Safety Data
  46
- Safety Input Alarms
  49
- Determining Safety Input Alarm Type
  50
- Safety Input Alarm Recovery
  51
- Input Delays
  51
- Use with Powerflex 750-Series ATEX Option Module
  52
- Safety Outputs
  52
- Test Output
  62
  - Standard Output Mode
    63
  - Test Output Mode
    63
  - Power Supply Output
    63
- Test Output Data
  63
  - Test Output Status
    64
  - Test Output Ready
    65
Chapter 4 Safety Output Assembly Safe Stop Function Tags

67
- Safety Input Assembly Safe Stop Function Tags
  68
- Safety Function in Response to Connection Event
  70
  - Connection Loss Action
    70
  - Connection Idle Action
    71
- Safe Torque off Function
  71
- Safe Stop 1 Function
  78
  - Safe Stop 1 Activation
    78
  - Safe Stop 1 Reset
    79
  - Safe Stop 1 Stopping Action and Source
    80
  - Timed Safe Stop 1
    80
  - Monitored Safe Stop 1
    81
  - SS1 Safety Fault
    84
- Safe Brake Control Function
  85
  - Safe Brake Control Activation
    85
  - Safe Brake Control Reset
    86
  - Safe Brake Control Modes
    87
  - Safe Brake Control Operation
    88
  - SBC Safety Fault
    93
- Connecting a Safety Brake
  93
- Drive Safety Instructions
  95
Drive-Based Safe Stop Functions

67
Chapter 5

97
Chapter 6

105
Chapter 7 Add a Powerflex 755 Drive to the Controller Project

144
- Understand Module Properties Categories
  145
- Programming
  176
  - Safe Monitor Network Communication
    179
  - Explicit Messages
    183
- With Integrated Motion
  184
  - Studio 5000 Logix Designer Application Configuration
    185
  - Programming Example
    187
Chapter 8

196
- Module Status Indicator (DS1)
  196
- Motion Output Status Indicator (DS3)
  197
- Understand Safety Faults
  199
- Rockwell Automation Publication 750-UM005A-EN-P - October
  200
  - Safe Stop 1 Fault
    201
  - Safe Brake Control Fault
    202
  - Safety Feedback Faults
    203
  - Safety Fault Reset
    204
- Monitor Status with a HIM or Software
  205
- Monitor Status Using Integrated Motion
  210
- Out-Of-Box State
  214
- Checklist Safe Stop 2 (SS2)
  220
Appendix A

223
- Safe Operating Speed (SOS)
  223
- Safely-Limited Speed (SLS)
  225
- Safely-Limited Position (SLP)
  226
- Safe Direction (SDI)
  228
- Safe Feedback Interface (SFX)
  229
- Safe Brake Control (SBC)
  231
Appendix B

235
- Environmental Specifications
  235
- Certifications
  236
  - EMC Directive (2014/30/EU)
    237
Appendix C

247
- Safe Stop Function Attributes
  247
- Explicit Messages
  251
  - Parameters and Settings in a Linear List
    253
  - Host Config Parameters
    259
  - Index
    263

Allen-Bradley PowerFlex 755 User Manual (102 pages)

Integrated Safety - Safe Torque Off Option Module

Brand: Allen-Bradley | Category: Control Unit | Size: 10.01 MB

Allen-Bradley PowerFlex 755 Quick Start Manual (86 pages)

PowerFlex 750 Series

Brand: Allen-Bradley | Category: Controller | Size: 22.7 MB

Important User Information
2
Table of Contents
3
Introduction

5
- Who Should Use this Manual
  5
- Equipment
  5
- Supported Applications
  5
- Installation
  5
- For more Information
  6
Step 1: Gather Required Information

7
- Record Motor Nameplate Data
  7
Step 2: Validate the Drive Installation

8
Step 3: Power Up, Configure the Drive, and Spin the Motor Shaft

12
- Power the Drive
  12
- Drive Setup
  13
Step 4: Set up Speed Reference and Start/Stop

17
- Input/Output Configuration Checklists
  17
Step 5: Special Considerations

18
Step 6: Verify Drive Operation

19
- Configuration Considerations
  19
Reference Section

21
- Determine Drive Type
  22
- Power Wiring
  23
- Power Jumpers
  27
- Identify Option Modules and Compatible Ports
  32
- Drive Device Ports
  33
- HIM Overview
  34
- Resetting Factory Defaults
  37
- Typical Speed Reference Examples
  38
- Ethernet/Ip Communication
  52
- 2-Wire and 3-Wire Control
  63
- Drive Status Indicators
  65
- Dynamic Brake Resistor
  66
- Acceleration and Deceleration Time
  68
- Direction Mode
  70
- Analog Output Wiring
  74
- Digital Output Wiring
  75
- Relay Output Wiring
  76
- Disable the HIM Start Function
  77
- HIM Copycat Function
  78
- Motor Overload
  82
- If You Have to Contact Technical Support
  83

Allen-Bradley PowerFlex 755 Manual (19 pages)

Drives Headquarters Teamwork & Technology, Flying Start AC Drives, For Classroom Use Only

Brand: Allen-Bradley | Category: Controller | Size: 0.96 MB

Contents

3
- Table of Contents
  3
- About this Lab
  4
Before You Begin

4
- Tools & Prerequisites
  4
Network Setup

5
About the Powerflex 755 DHQ Demo Box

6
Drive Setup - Reset Defaults

7
- Connect to the Drive Using Connected Components Workbench
  8
Drive Setup - Auto Tune and Configuration Parameters

8
- Configuring Drive Parameters
  9
- Configuring the Drive Parameters for Flying Start
  12
Flying Start

12
- Demo
  14
- Enhanced Flying Start - Forward
  14
- Sweep Flying Start - Forward
  15
- Sweep Flying Start - Reverse
  16

Allen-Bradley PowerFlex 755 Product Information (10 pages)

On-Machine Packaged Drive

Brand: Allen-Bradley | Category: DC Drives | Size: 4.77 MB

Allen-Bradley Categories

Control Unit Controller I/O Systems

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Power Supply

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Allen-Bradley PowerFlex 755 Manuals

Allen-Bradley PowerFlex 755 Reference Manual (497 pages)

Table of Contents

Preface

Integrated Motion on the Ethernet/Ip Network

Chapter 1

Chapter 2 Acceleration Control Behavior

Chapter 3

Interpret the Attribute Tables

Chapter 4 Control Mode Attributes ....................................................................................................

CIP Axis Attributes

Module Configuration Attributes

Chapter 5 Module Configuration Block Attributes ........................................................................ 471

Index

Allen-Bradley PowerFlex 755 User Manual (354 pages)

Table of Contents

Preface

Chapter 1

Controller, Communication, Drive, and Software Options

Chapter 2

Chapter 3

Chapter 4 Ethernet/Ip Drive

Chapter 5

Chapter 6

Chapter 7 About Axis Scheduling

Chapter 8

Chapter 9

Chapter 10 Example 2: Velocity Control with Motor Feedback

Chapter 11 Commission an Axis Scaling

Scaling

Chapter 12 Guidelines for Homing

Homing

Chapter 13 When to Manually Tune an Axis

Manual Tune

Faults and Alarms Dialog Box

Chapter 14

Parameter Dialog-Box Listings

Appendix A

Appendix B

Glossary

Index

Allen-Bradley PowerFlex 755 User Manual (270 pages)

Table of Contents

Preface

Chapter 1

Installation

Chapter 2 Remove Power to the System

Chapter 3 Safety Inputs

Chapter 4 Safety Output Assembly Safe Stop Function Tags

Drive-Based Safe Stop Functions

Chapter 5

Chapter 6

Chapter 7 Add a Powerflex 755 Drive to the Controller Project

Chapter 8

Appendix A

Appendix B

Appendix C

Allen-Bradley PowerFlex 755 User Manual (102 pages)

Table of Contents

Chapter 1 What Is the Integrated Safety - Safe Torque off Option Module

Chapter 2 Remove Power from the Drive System

Chapter 3 Description of Operation

Chapter 4

Chapter 5 Description of Operation

Chapter 6

Chapter 7

Monitor STO Status

Appendix A

Appendix B Option Module Slots

Appendix C Parameters and Settings in a Linear List

Index

Allen-Bradley PowerFlex 755 Quick Start Manual (86 pages)

Table of Contents

Introduction

Step 1: Gather Required Information

Step 2: Validate the Drive Installation

Step 3: Power Up, Configure the Drive, and Spin the Motor Shaft

Step 4: Set up Speed Reference and Start/Stop

Step 5: Special Considerations

Step 6: Verify Drive Operation