ABB CRB 1300 Manuals

Manuals and User Guides for ABB CRB 1300. We have 2 ABB CRB 1300 manuals available for free PDF download: Product Manual, Product Specification

ABB CRB 1300 Product Manual

ABB CRB 1300 Product Manual (726 pages)

Brand: ABB | Category: Robotics | Size: 25.86 MB

Table of Contents

Table of Contents
5
Overview of this Manual
9
Product Documentation
11
How to Read the Product Manual
13
Network Security
14
Safety
15
Safety Information
15
Limitation of Liability
15
Requirements on Personnel
16
Safety Signals and Symbols
17
Safety Signals in the Manual
17
Safety Symbols on Manipulator Labels
19
Robot Stopping Functions
25
Safety During Installation and Commissioning
26
Safety During Operation
28
Safety During Maintenance and Repair
29
Emergency Release of the Robot Axes
31
Brake Testing
32
Safety During Troubleshooting
33
Safety During Decommissioning
34
Manipulator Description
35
About CRB 1300
35
Technical Data
36
Safety Data
40
Dimensions
41
Working Range
44
The Unit Is Sensitive to ESD
49
Installation and Commissioning
51
Introduction to Installation and Commissioning
51
Unpacking
52
Pre-Installation Procedure
52
Risk of Tipping/Stability
53
Extra O-Rings
55
Transportation Bracket
56
On-Site Installation
58
Lifting the Robot
58
Lifting the Robot with Roundslings
58
Lifting and Rotating a Suspended Mounted Manipulator
63
Manually Releasing the Brakes
65
Orienting and Securing the Robot
67
Setting the System Parameters for an Inverted or a Tilted Robot
71
Loads Fitted to the Robot, Stopping Time and Braking Distances
74
Fitting Equipment on the Robot (Robot Dimensions)
75
Installation of Lead-Through Device
82
Installation of Laser Scanner
88
Restricting the Working Range
94
Adjusting the Working Range
94
Mechanically Restricting the Working Range
95
Electrical Connections
98
Robot Cabling and Connection Points
98
Customer Connections
102
Start of Robot in Cold Environments
106
Configuring the Software
107
Information about Robotware and CRB 1300
108
Information about Collaborative Speed Control Add-In
109
Lead-Through
110
Safemove
115
The Safemove Configurator App on Flexpendant
115
Configuration of Safemove Using Visual Safemove in Robotstudio
125
Speed Control
129
Configuration of One Profisafe-Based Laser Scanner (Robotware 7.6 or Later and PLC Acting as Master)
129
Configuration of Two Profisafe-Based Laser Scanners (Robotware 7.6 or Later and PLC Acting as Master)
133
Configuration of One Profisafe-Based Laser Scanner (Robotware 7.10 or Later and Omnicore Acting as Master)
137
Configuration of Two Profisafe-Based Laser Scanners
141
Or Later and Omnicore Acting as Master)
141
Configuration of One Safetyio-Base Laser Scanner (Robotware 7.6 or Later)
145
Configuration of Two Safetyio-Base Laser Scanners (Robotware 7.6 or Later)
150
Speed Control Strategies
155
Robot Status Indication
157
Use Cases of Safety Configurations
159
Test Run after Installation, Maintenance, or Repair
164
Maintenance
165
Introduction
165
Maintenance Schedule and Expected Component Life
166
Specification of Maintenance Intervals
166
Maintenance Schedule
167
Expected Component Life
169
Cleaning Activities
170
Cleaning the CRB 1300
170
Inspection Activities
172
Inspecting the Information Labels
172
Inspecting the Robot Cabling
174
Inspecting Mechanical Stops
175
Inspecting Timing Belts
179
Inspecting the Oil Level in Axis-2 Gearbox
181
Lubrication Activities
185
Lubricating the Cable Package
185
Replacement Activities
188
Replacing the Battery Pack
188
Changing Activities
194
Type of Lubrication in Gearboxes
194
Changing Oil, Axis-1 Gearbox
195
Changing Oil, Axis-2 Gearbox
200
Repair
205
Introduction
205
General Procedures
206
Mounting Instructions for Sealings
206
Cut the Paint or Surface on the Robot before Replacing Parts
209
The Brake Release Buttons May be Jammed after Service Work
210
Cable Harness
211
Replacing the Cable Package
211
Replacing the SMB Unit
248
Replacing the Brake Release Unit
255
Swing and Base
260
Replacing the Base
260
Replacing the Swing
280
Replacing the Axis-1 Mechanical Stops
322
Replacing the Axis-2 Mechanical Stops
324
Upper and Lower Arms
326
Replacing the Lower Arm
326
Replacing the Housing and Extender Unit
378
Replacing the Tubular and Tilt Unit
420
Replacing the Axis-3 Mechanical Stops
478
Replacing the Axis-4 Mechanical Stops
481
Motors
483
Replacing the Axis-1 Motor
483
Replacing the Axis-2 Motor
495
Replacing the Axis-3 Motor
508
Replacing the Axis-4 Motor
518
Replacing the Axis-5 Motor
528
Replacing the Axis-6 Motor
541
Gearboxes
554
Replacing the Axis-1 Gearbox
554
Replacing the Axis-2 Gearbox
558
Replacing the Axis-3 Gearbox
602
Replacing the Axis-4 Gearbox
631
Calibration
663
Introduction to Calibration
663
Introduction and Calibration Terminology
663
Calibration Methods
664
When to Calibrate
666
Synchronization Marks and Axis Movement Directions
667
Synchronization Marks and Synchronization Position for Axes
667
Calibration Movement Directions for All Axes
668
Updating Revolution Counters
669
Updating Revolution Counters on Omnicore Robots
669
Calibrating with Axis Calibration Method
671
Description of Axis Calibration
671
Calibration Tools for Axis Calibration
674
Installation Locations for the Calibration Tools
677
Axis Calibration - Running the Calibration Procedure
680
Reference Calibration
684
Calibrating with Wrist Optimization Method
686
Verifying the Calibration
688
Checking the Synchronization Position
689
Troubleshooting
691
Introduction to Troubleshooting
691
Oil and Grease Stains on Motors and Gearboxes
693
Mechanical Noise or Dissonance
694
Manipulator Collapses on Power down
695
Motor Temperature too High
696
Communication Failure between Profisafe-Based Laser Scanner, PLC, and Controller
697
Communication Failure between PLC and Controller
698
Communication Failure between Scalable I/O Device and Controller
700
Errors Related to Stopped Background Task T_SWIFTI_LED
701
Unable to Remove or Reselect Installed Options in Collaborative Speed Control Add-In
702
Unexpected Robot Movement When Starting the Program in Protecting Area
703
Decommissioning
705
Introduction to Decommissioning
705
Environmental Information
706
Scrapping of Robot
708
Reference Information
709
Introduction
709
Applicable Standards
710
Unit Conversion
711
Screw Joints
712
Weight Specifications
715
Standard Toolkit
716
Special Tools
717
Lifting Accessories and Lifting Instructions
718
Spare Parts
719
Spare Part Lists and Illustrations
719
Index
721

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ABB CRB 1300 Product Specification

ABB CRB 1300 Product Specification (118 pages)

Brand: ABB | Category: Robotics | Size: 11.25 MB

Table of Contents

Table of Contents
5
Overview of this Specification
7
Description
9
Structure
9
Introduction
9
Different Robot Versions
11
Definition of Version Designations
12
Technical Data
12
Dimensions
16
Working Range
19
Standards
24
Applicable Standards
24
Installation
25
Introduction to Installation
25
Operating Requirements
26
Mounting the Manipulator
27
Installation of Lead-Through Device
28
Installation of Laser Scanner
30
Calibration and References
37
Calibration Methods
37
Fine Calibration
39
Absolute Accuracy Calibration
40
Synchronization Marks and Axis Movement Directions
44
Synchronization Marks and Synchronization Position for Axes
44
Load Diagrams
45
Introduction
45
Diagrams
46
Maximum Load and Moment of Inertia for Full and Limited Axis 5 (Center Line Down) Movement
52
Wrist Torque
54
Maximum TCP Acceleration
55
Fitting Equipment on the Robot (Robot Dimensions)
56
Maintenance and Troubleshooting
60
Robot Motion
61
Adjusting the Working Range
61
Mechanically Restricting the Working Range
62
Performance According to ISO 9283
65
Velocity
66
Robot Stopping Distances and Times
67
Robot Stopping Distances According to ISO 10218-1
67
Measuring Stopping Distance and Time
71
CRB 1300 0.9 M 11 Kg
73
CRB 1300 1.15 M 10 Kg
82
CRB 1300 1.4 M 7 Kg
91
Customer Connections
100
Specification of Variants and Options
105
Introduction to Variants and Options
105
Manipulator
106
Floor Cables
110
Accessories
113
Index
115

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