ABB CRB 1100 Manuals

Manuals and User Guides for ABB CRB 1100. We have 1 ABB CRB 1100 manual available for free PDF download: Product Manual

ABB CRB 1100 Product Manual (720 pages)

Brand: ABB | Category: Robotics | Size: 23.13 MB

Table of Contents
5
Overview of this Manual
9
Product Documentation
13
How to Read the Product Manual
15
Network Security
16
Safety
17
Safety Information
17
Limitation of Liability
17
Requirements on Personnel
18
Safety Signals and Symbols
19
Safety Signals in the Manual
19
Safety Symbols on Manipulator Labels
21
Robot Stopping Functions
27
Safety During Installation and Commissioning
28
Safety During Operation
30
Safety During Maintenance and Repair
31
Emergency Release of the Robot Axes
33
Brake Testing
34
Safety During Troubleshooting
35
Safety During Decommissioning
36
Manipulator Description
37
About CRB 1100
37
Technical Data
38
Safety Data
42
Dimensions
43
Working Range
45
The Unit Is Sensitive to ESD
48
Installation and Commissioning
49
Introduction to Installation and Commissioning
49
Unpacking
50
Pre-Installation Procedure
50
Risk of Tipping/Stability
51
On-Site Installation
53
Lifting the Robot
53
Lifting the Robot by One Person
53
Lifting and Rotating a Suspended Mounted Robot
55
Orienting and Securing the Robot
56
Manually Releasing the Brakes
58
Setting the System Parameters for an Inverted or a Tilted Robot
60
Loads Fitted to the Robot, Stopping Time and Braking Distances
65
Fitting Equipment on the Robot (Robot Dimensions)
66
Installation of Lead-Through Device
71
Installation of Laser Scanner
78
Restricting the Working Range
86
Adjusting the Working Range
86
Mechanically Restricting the Working Range
87
Electrical Connection
88
Robot Cabling and Connection Points
88
Customer Connections
91
Start of Robot in Cold Environments
93
Configuring the Software
94
Information about Robotware and CRB 1100
95
Information about Collaborative Speed Control Add-In
96
Lead-Through
97
Safemove
104
The Safemove Configurator App on Flexpendant
104
Configuration of Safemove Using Visual Safemove in Robotstudio
114
Speed Control
119
Configuration of One PROFINET-Base Laser Scanner (Robotware 7.5 or Earlier)
119
Configuration of One Profisafe-Based Laser Scanner (Robotware 7.6 or Later and PLC Acting as Master)
125
Configuration of Two Profisafe-Based Laser Scanners (Robotware 7.6 or Later and PLC Acting as Master)
129
Configuration of One Profisafe-Based Laser Scanner (Robotware 7.10 or Later and Omnicore Acting as Master)
133
Configuration of Two Profisafe-Based Laser Scanners
137
Or Later and Omnicore Acting as Master)
137
Configuration of One Safetyio-Base Laser Scanner (Robotware 7.6 or Later)
141
Configuration of Two Safetyio-Base Laser Scanners (Robotware 7.6 or Later)
146
Speed Control Strategies
151
Robot Status Indication
154
Use Cases of Safety Configurations
156
Test Run after Installation, Maintenance, or Repair
161
Maintenance
163
Introduction
163
Maintenance Schedule and Expected Component Life
164
Specification of Maintenance Intervals
164
Maintenance Schedule
165
Expected Component Life
167
Cleaning Activities
168
Cleaning the CRB 1100
168
Inspection Activities
169
Inspecting the Information Labels
169
Inspecting the Robot Cabling
171
Inspecting Timing Belts
172
Lubricating Activities
176
Lubricating the Cable Package
176
Replacing/Changing Activities
178
Replacing the Battery Pack
178
Repair
185
Introduction
185
General Procedures
186
Mounting Instructions for Sealings
186
Cut the Paint or Surface on the Robot before Replacing Parts
189
Cable Harness
190
Replacing the Upper Cable Package
191
Replacing the Lower Cable Package
235
Replacing the SMB Unit
269
Swing and Base
277
Replacing the Base
277
Replacing the Swing
318
Lower Arm
362
Replacing the Lower Arm
362
Housing, Extender Unit and Wrist
393
Replacing the Housing
393
Replacing the Extender Unit and Wrist
435
Motors
475
Replacing the Axis-1 Motor
475
Replacing the Axis-2 Motor
490
Replacing the Axis-3 Motor
502
Replacing the Axis-4 Motor
513
Replacing the Axis-5 Motor
524
Replacing the Axis-6 Motor
535
Gearboxes
545
Replacing the Axis-1 Gearbox
545
Replacing the Axis-2 Gearbox
587
Replacing the Axis-3 Gearbox
605
Replacing the Axis-4 Gearbox
620
Calibration
653
Introduction to Calibration
653
Introduction and Calibration Terminology
653
Calibration Methods
654
When to Calibrate
656
Synchronization Marks and Axis Movement Directions
657
Synchronization Marks and Synchronization Position for Axes
657
Calibration Movement Directions for All Axes
658
Updating Revolution Counters
659
Updating Revolution Counters on Omnicore Robots
659
Calibrating with Axis Calibration Method
663
Description of Axis Calibration
663
Calibration Tools for Axis Calibration
666
Installation Locations for the Calibration Tools
668
Axis Calibration - Running the Calibration Procedure
671
Reference Calibration
677
Calibrating with Wrist Optimization Method
679
Verifying the Calibration
681
Checking the Synchronization Position
682
Troubleshooting
683
Introduction to Troubleshooting
683
Oil and Grease Stains on Motors and Gearboxes
685
Mechanical Noise or Dissonance
686
Manipulator Collapses on Power down
687
Motor Temperature too High
688
Communication Failure between Profisafe-Based Laser Scanner, PLC, and Controller
689
Communication Failure between PLC and Controller
690
Communication Failure between Scalable I/O Device and Controller
692
Errors Related to Stopped Background Task T_SWIFTI_LED
693
Unable to Change Speed Value in Flexpendant
694
Movement in Safe Area Not in Full Speed or at Zero Speed
695
Unable to Remove or Reselect Installed Options in Collaborative Speed Control Add-In
696
Unexpected Robot Movement When Starting the Program in Protecting Area
697
Decommissioning
699
Introduction to Decommissioning
699
Environmental Information
700
Scrapping of Robot
702
Reference Information
703
Introduction
703
Applicable Standards
704
Unit Conversion
705
Screw Joints
706
Weight Specifications
709
Standard Toolkit
710
Special Tools
711
Spare Parts
713
Spare Part Lists and Illustrations
713

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ABB CRB 1100 Product Manual (720 pages)

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