Start, Engine Shutdown, Seat, Pto, Pto Over - Toro Groundsmaster 4000-D Service Manual

Start, Engine Shutdown, Seat, PTO, PTO Overtemp, Alarm and Over Temperature Relays
These seven (7) relays are located under the console
housing cover (Fig. 28). The wiring harness is tagged to
identify each relay.
Testing
1. Make sure that ignition switch is OFF.
2. Remove console cover and locate relay. Disconnect
the machine wire harness connector from the relay. Re-
move relay from machine if necessary.
NOTE: Prior to taking small resistance readings with a
digital multimeter, short the meter test leads together.
The meter will display a small resistance value (usually
0.5 ohms or less). This resistance is due to the internal
resistance of the meter and test leads. Subtract this val-
ue from the measured value of the component you are
testing.
3. Using a multimeter (ohms setting), measure coil re-
sistance between terminals 85 and 86 (Fig. 29). Resist-
ance should be between 70 and 90 ohms.
4. Connect multimeter (ohms setting) leads to relay ter-
minals 30 and 87. Ground terminal 86 and apply +12
VDC to terminal 85. The relay should have continuity be-
tween terminals 30 and 87 as +12 VDC is applied to ter-
minal 85. The relay should not have continuity between
terminals 30 and 87 as +12 VDC is removed from termi-
nal 85.
5. Disconnect voltage and multimeter leads from the
relay terminals.
6. Connect multimeter (ohms setting) leads to relay ter-
minals 30 and 87A. Ground terminal 86 and apply +12
VDC to terminal 85. The relay should not have continuity
between terminals 30 and 87A as +12 VDC is applied to
terminal 85. The relay should have continuity between
terminals 30 and 87A as +12 VDC is removed from ter-
minal 85.
7. Disconnect voltage and multimeter leads from the
relay terminals.
8. Secure relay to machine if removed. Connect ma-
chine wire harness connector to relay.
9. Install console cover.
Groundsmaster 4000--D
1
2
1. Control panel
Page 5 - - 19
2
Figure 28
2. Relay location
86 87A 87
85 30
Figure 29
Electrical System