FireBird Enviromax Technical Manual

FireBird Enviromax Technical Manual

C range condensing domestic central heating oil fired boiler

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ENVIROMAX
CONDENSING RANGE
TECHNICAL MANUAL
For use with Diesel 35 Sec. Gas Oil
TECHNICAL MANUAL INCLUDES
❯❯ HOUSEHOLDER INSTRUCTIONS
❯❯ INSTALLER GUIDE
❯❯ COMMISSIONING
❯❯ SERVICING
❯❯ SPARE PARTS
Working towards a greener planet
This manual must remain with the householder on completion of installation
REVISION 6. © 01-03-2010

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  • Page 1 ENVIROMAX CONDENSING RANGE TECHNICAL MANUAL For use with Diesel 35 Sec. Gas Oil TECHNICAL MANUAL INCLUDES ❯❯ HOUSEHOLDER INSTRUCTIONS ❯❯ INSTALLER GUIDE ❯❯ COMMISSIONING ❯❯ SERVICING ❯❯ SPARE PARTS Working towards a greener planet This manual must remain with the householder on completion of installation...
  • Page 3: Table Of Contents

    CONTENTS Firebird Enviromax Condensing Range PAGE Foreword / Introduction TERMS & CONDITIONS OF GUARANTEE HOUSEHOLDER INSTRUCTIONS Popular / Boilerhouse ........................System ................................Systempac ................................ Burner Lockout ............................BOILER TECHNICAL DETAILS 3.1 POPULAR / BOILERHOUSE Boiler Technical Specifications ..................... Wiring ...................................
  • Page 4: Foreword / Introduction

    We would like to thank you for purchasing a high INTRODUCTION efficiency Firebird C Range Condensing domestic Firebird domestic oil fired condensing boilers are central heating oil fired boiler. This instruction highly efficient and are all independently certified manual is produced for the reference and to Sedbuk Band A.
  • Page 5: Terms & Conditions Of Guarantee

    TERMS & CONDITIONS OF GUARANTEE Firebird Enviromax Condensing Range • Firebird boilers are designed and manufactured to give many years of trouble-free service.We provide a comprehensive conditional warranty of 5 years on the boiler shell and 2 years on burner and associated controls.
  • Page 6: Popular Boilerhouse

    HOUSEHOLDER Firebird Enviromax Condensing Range POPULAR BOILERHOUSE SYSTEM Enviromax Popular Boilerhouse Enviromax System Operating Procedure Operating Procedure (All outputs) (All outputs) Mains Supply Light * Burner Lock Out Light * Burner Plug Temperature Control High Limit re-set button BURNER Lock-out...
  • Page 7: Systempac

    HOUSEHOLDER Firebird Enviromax Condensing Range SYSTEMPAC Thermostat Control Enviromax Systempac figure 1 Operating Procedure (All outputs) Temperature Control Set at Max 80˚C Set at Mid 70˚C Set at Min 60˚C High Limit re-set button Burner Lockout Burner (ALL MODELS) Plug...
  • Page 8: Boiler Technical Specifications

    3.1 - POPULAR BOILERHOUSE - TECHNICAL DETAILS Firebird Enviromax Condensing Range Firebird Enviromax Popular Boilerhouse C Range Dimensions (mm) Ø 209 Copper Pipe Not Plastic to be used for a minimum of 1 metre off the boiler Boiler Model C80 / 100...
  • Page 9: Popular / Boilerhouse

    3.1 - POPULAR BOILERHOUSE - WIRING Firebird Enviromax Condensing Range ELECTRICAL SUPPLY The boiler and controls require 230V 1 phase 50Hz mains electric supply protected with a 5amp fuse. The guarantee on this product will be rendered void if damaged by power from a stand by electricity supply. i.e. (Generator.) THIS APPLIANCE MUST BE EARTHED.
  • Page 10: Spare Parts

    3.1 - POPULAR BOILERHOUSE - PARTS Firebird Enviromax Condensing Range 1. Frame 2. Cone 3. Float 4. Screw Cap 5. Connector ENVIROMAX POPULAR - Boilerhouse Model C100 Description C100 Burner panel 212416 Right Side Panel 212415 Left Side Panel 212418...
  • Page 11: Baffles

    3.1 - POPULAR BOILERHOUSE BAFFLES Firebird Enviromax Condensing Range ENVIROMAX C26 & C35 ENVIROMAX C44, C58, C73 & C100 8 No. C44 Gas Baffle. Part No. 211651. ENVIROMAX (E) RANGE BAFFLES. E26 Smoke Baffle R4 ....- Part No. 212028 8 No.
  • Page 12: System

    3.2 - SYSTEM Firebird Enviromax Condensing Range Firebird Enviromax System C Model Dimensions (mm) Front View Side View Front View Side View Top View Top View System System C20 - C35 Model Output Weight Dimensions(mm) Enviromax Kw/hr System System System...
  • Page 13: Wiring

    Heat resisting cable must be used which can be routed into the boiler through the access provided on either side of the base. Ancillary controls may be provided for with terminal connections in the control panel. Firebird Enviromax System Wiring Diagram Enviromax 7 Pin Plug Wiring White Panel with Lights & Pressure Switch Power To Burner...
  • Page 14: Spare Parts

    3.2 - SYSTEM - PARTS Firebird Enviromax Condensing Range ENVIROMAX SYSTEM - White Cased Models C20, C26, C35 & C44 Description C20 / C26 / C35 Front Panel 111376 111787 Front Panel Insulation 110937 111788 Left Side Panel 111374 111786...
  • Page 15 3.2 - SYSTEM - PLUMBING PARTS Firebird Enviromax Condensing Range ENVIROMAX SYSTEM PLUMBING PARTS Description C20 / C26 / C35 C44 / C58 12ltr. Pressure Vessel ACC 012PVL ACC018PVL Expansion Vessel Hose ACCCOMHOS ACCCOMHOS Auto Air Vent ACCCOMAAV ACCCOMAAV Pressure Switch...
  • Page 16: Domestic Heating & Hot Water

    The pipe should be as short as possible and may need a tundish fitted in a protected position within the building. The Firebird Combi C Boiler’s with built in Expansion Vessels having an initial air charge Note:- Water must not discharge above an pressure of 1 bar.
  • Page 17 3.2 - DOMESTIC HEATING & HOT WATER Firebird Enviromax Condensing Range EXAMPLE: using above table N.B. The second red zone is between 2 and 4 bar pressure. When the heating system is up to full If total water content of system is...
  • Page 18 Manual Filling The flow rate of water from individual taps may be The Firebird Combi C comes with this system built into affected by any of the following:- the appliance. It consists of a flexible hose connection...
  • Page 19 Special attention should be given to existing pressure vessel air charge is correct, then fill system heating systems where Firebird Combi C boiler has with water via filling system used. Turn off water replaced an existing unit. Extra effort should be...
  • Page 20: Systempac

    3.3 - SYSTEMPAC Firebird Enviromax Condensing Range Firebird Enviromax Heatpac C Range Dimensions (mm) ø28 ø16 SYSTEMPAC & HEATPAC Model Output Weight Dimensions(mm) Enviromax Kw/hr Heatpac 713 622 808 179 540 176 432 134 271 79 45 ø46 70 Heatpac 713 622 808 179 540 176 432 134 271 79 45 ø46 70...
  • Page 21 3.3 - SYSTEMPAC Firebird Enviromax Condensing Range ENVIROMAX Systempac Heatpac / Slimline Heatpac Boiler Model C44/58 Max Heat Output 44 / 58 Btu/h (‘000) 150 / 198 CONNECTIONS Heating Flow 1” Bsp. 1” Bsp. ” Bsp. 1” Bsp. 1” Bsp.
  • Page 22: Wiring

    Heat resisting cable must be used which can be routed into the boiler through the access provided on either side of the base. Ancillary controls may be provided for with terminal connections in the control panel. Firebird Systempac C Wiring Diagram Firebird I. Dual Thermostat Enviromax 7 Pin Plug Systempac Wiring Temperature Control Control Dial.
  • Page 23: Spare Parts

    3.3 - SYSTEMPAC PARTS Firebird Enviromax Condensing Range ENVIROMAX HEATPAC - Outdoor Models C26, C35 & C44 Description C26/35 Front Panel 211527 211754 Control Panel 310453 311804 Fixed Right Side 211518 211758 Removeable Right Side 211521 211751 Fixed Left Side...
  • Page 24 3.3 - SLIMLINE HEATPAC PARTS Firebird Enviromax Condensing Range ENVIROMAX SLIMLINE HEATPAC - Outdoor Models C26 & C35 Description Front Panel 211604 211604 Control Panel 311146 311146 Fixed Right Side 211608 211608 Fixed Left Side 211607 211607 Back Panel 211605...
  • Page 25: Standards & Regulations

    STANDARDS & REGULATIONS Firebird Enviromax Condensing Range STANDARDS & REGULATIONS In addition, the work must comply with OFTEC Installation Requirements for oil fired boilers To ensure the highest standards of installation & and oil storage tanks. safety, it is important that the boiler be installed in...
  • Page 26: Safety

    SAFETY Firebird Enviromax Condensing Range HEALTH & SAFETY INFORMATION FUEL SPILLAGE Under the Consumer Protection Act 1987 and Switch off all electrical and other ignition sources. Section 6 of the Health and Safety Act 1974, we are required to provide information on substances Remove all contaminated clothing to safeguard hazardous to health.
  • Page 27: Installation Guidelines

    “The flue terminal should be mounted so that it is • Firebird accepts no responsibility for failure of plastic separated from any combustible material forming a part of piping and fittings for what ever reason.
  • Page 28: Installation In New Zealand & Australia

    AS1691-1985 Domestic Oil fired Appliances Installation. Please ensure that the appliance is bolted to the floor for seismic restraint. Firebird recommend the use of Firebird coaxial flue systems to achieve room sealed operation. However, conventional flue systems are also suitable.
  • Page 29: Positioning The Boiler

    Sound levels must also be a consideration. Whilst Firebird Enviromax boilers are one of the quietest boilers on the market, some householders are particularly sensitive and the following points should be considered: 1.
  • Page 30: Condensate Disposal

    Door sealing membrane. Condense Drain Float Before switching on your Firebird condensing oil boiler check that: (1) The float & condense drain baffle are in place. (2) That the condense trap is primed. (3) The condense discharge pipe is a corrosion resistant pipe.
  • Page 31 SYSTEM NO. 2 - CONDENSATE PUMP IMPORTANT Firebird condensing boilers when in condensing mode extract more heat from the flue products and the resulting condensate which is mildly acidic needs to be drained from the boiler via a condensate pipe to the drainage system.
  • Page 32: Flue Regulations

    A heat protection shield should be fitted if the terminal is less than 850mm from a plastic or painted gutter or less than 450mm from painted eaves. FIREBIRD RECOMMENDS AS PER OFTEC RECOMMENDATIONS THAT THE FLUE SHOULD BE A MINIMUM DISTANCE OF 1 METRE FROM OPENINGS SO THAT IT DOES NOT CAUSE A NUISANCE AND PERMITS THE DISPERSAL OF COMBUSTION PRODUCTS.
  • Page 33 6.5 - FLUES REGULATIONS Firebird Enviromax Condensing Range Clearances advised by the BRITISH STANDARDS for Open Flues, Low Level Balanced Flues and Balanced Flues fitted to Oil Fired Boilers. THESE ARE ALSO THE BUILDING REGULATIONS FOR ENGLAND, WALES & SCOTLAND...
  • Page 34 Firebird Enviromax Condensing Range BALANCED FLUE BOILERS The Firebird boiler may be set for Room-sealed balanced flue operation using a Firebird condensing balanced flue kit. This kit does not draw combustion air from inside the room. It is drawn from outside direct to burner by airpipe supplied with boiler.
  • Page 35 6.5 - FLUES REGULATIONS Firebird Enviromax Condensing Range Ventilation and Combustion Air Conventional Flue Boilers An adequate supply of combustion and ventilation air is essential for efficient and safe boiler operation and the openings for this should be positioned to cause least possible draught, with no possibility of being accidentally blocked.
  • Page 36: Flue Systems

    Firebird Enviromax Condensing Range CONVENTIONAL FLUE SYSTEMS IMPORTANT The Firebird condensing boiler must not be installed with existing flue systems. A flue system suitable for wet flues must be used. If a flue system which is unsuitable is used it will invalidate the warranty.
  • Page 37: Flue Size

    6.6 - FLUE SYSTEMS - SYSTEMPAC Firebird Enviromax Condensing Range INSTALLATION INSTRUCTIONS SUPPLIED WITH ALL FLUE KITS SYSTEMPAC FLUE For Right Hand Flue option. 45˚ Terminal should be tilted Remove the two screws securing up to prevent condensate the flue, rotate flue and swap the droping from end of flue.
  • Page 38 6.6 - FLUE SYSTEMS Firebird Enviromax Condensing Range MULTI DIRECTIONAL BALANCED FLUE SYSTEMS FIREBIRD ENVIROMAX BALANCED FLUE SYSTEMS Vertical Balanced Flue Kit - Maximum flue length 6 metres C20 • 6 metres C26 • 6 metres C35 Overall length must take into account 45˚ bend = 500mm length High Level Balanced Flue Kit - Maximum flue length 6 metres 90˚...
  • Page 39: Oil Supply

    6.7 - OIL SUPPLY Firebird Enviromax Condensing Range OIL STORAGE TANK SITING FLEXIBLE OIL PIPE(S) Consult OFTEC Manuals A flexible burner oil hose is supplied with the boiler which must be wholly contained with in the appliance It is very unlikely that a fire should start from a case.
  • Page 40 6.7 - OIL SUPPLY Firebird Enviromax Condensing Range TWO PIPE SYSTEMS De-Aeration Optional Boiler Device Protective Housing Oil Tank Gauge Where installations have the bottom of the tank below Filter Fire ValveSensor Drain the oil burner pump a two pipe system is required.
  • Page 41: Burner

    THE SHADED IN LINE REPRESENT FACTORY SETTING. The above settings were carried out on a Firebird Condensing Boiler with 2 mitres of vertical balanced flue. The ambient air was averaging around 20˚C. Allowances should also be allowed for the viscosity of the oil and the tolerance of the nozzles.
  • Page 42: Burner Specifications

    BURNER Firebird Enviromax Condensing Range RIELLO BURNER SPECIFICATION HYDRAULIC SYSTEM WARNING • SINGLE PIPE The pump is designed to allow working with one pipe. Burner Description • TWO PIPE In order to obtain two pipe working it is necessary to unscrew the One stage kerosene burner.
  • Page 43: Fault Finding Burner

    BURNER - FAULT FINDING Firebird Enviromax Condensing Range...
  • Page 44: Spare Parts - Burner

    BURNER - SPARE PARTS Firebird Enviromax Condensing Range DIESEL - LIGHT OIL BURNERS RDB2.2R FIREBIRD 70D 3515105 744T1R COD. TIPO/TYPE/TYP RDB2.2R FIREBIRD 90D 3515305 744T3R COD. TIPO/TYPE/TYP RDB2.2R FIREBIRD 120D 3515505 744T5R COD. TIPO/TYPE/TYP RDB2.2R FIREBIRD 150D 3515506 744T5R COD.
  • Page 45 BURNER - SPARE PARTS Firebird Enviromax Condensing Range KEROSENE - LIGHT OIL BURNERS RDB3 FIREBIRD 150K 3748965 489 T50 COD. TYPE RDB4 FIREBIRD 200K 3748965 488 T50 COD. TYPE RDB4.2 FIREBIRD C58/200K 3748965 490 T61 COD. TYPE COD. DESCRIPTION COD.
  • Page 46: Servicing

    Flue conditions may cause deviation from these figures. Firebird recommend that the flue gas analyser is set to light oils and that a smoke test is always carried out B) THE OIL TANK...
  • Page 47: Service Record

    SERVICING CHECK LIST Firebird Enviromax Condensing Range Service Checklist All Information recorded hereunder should also be included in Engineers own filed service reports. It is recommended that the boiler be serviced, at least once a year, and the details recorded below. Combi Boilers may need more frequent service. Engineer should advise householder.
  • Page 48: Commissioning

    COMMISSIONING Firebird Enviromax Condensing Range Boiler Passport Golden Rules Failure to comply with the below requiremeents may invalidate all warranties TO THE HOUSEHOLDER: TO THE INSTALLER: 1) This appliance must be serviced annually in 1) The installer is responsible for completing this accordance with the appliance manufacturer’s...
  • Page 49: Please Note

    COMMISSIONING Firebird Enviromax Condensing Range It is recommended that commissioning is carried out by ATTENTION a competent and qualified service engineer. It should be noted that it is the responsibility of the installer to ensure that the boiler is properly commissioned.
  • Page 50 COMMISSIONING Firebird Enviromax Condensing Range If fitted, check that the time switch is ‘ON’ and NOTES that both room and boiler thermostats are calling for heat. Reconnect electrical supply and the boiler should start. If the burner lock-out activates, this suggests air in the pump.Wait a minute or so and...
  • Page 52 + 64 3357 1233 www.centralheating.co.nz © Copyright applies to all FIREBIRD products. Our policy is one of continual development and we therefore reserve the right to change without prior notice the specification of our products at any time and be without obligation to...

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