FireBird Enviromax Popular C20 Technical Manual
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FireBird Enviromax Popular C20 Technical Manual

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ENVIROMAX
CONDENSING RANGE
TECHNICAL MANUAL
For use with Kerosene 28 Sec. Oil
TECHNICAL MANUAL INCLUDES
❯❯ HOUSEHOLDER INSTRUCTIONS
❯❯ INSTALLER GUIDE
❯❯ COMMISSIONING
❯❯ SERVICING
❯❯ SPARE PARTS
Working towards a greener planet
This manual must remain with the householder on completion of installation

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  • Page 1 ENVIROMAX CONDENSING RANGE TECHNICAL MANUAL For use with Kerosene 28 Sec. Oil TECHNICAL MANUAL INCLUDES ❯❯ HOUSEHOLDER INSTRUCTIONS ❯❯ INSTALLER GUIDE ❯❯ COMMISSIONING ❯❯ SERVICING ❯❯ SPARE PARTS Working towards a greener planet This manual must remain with the householder on completion of installation...

  • Page 3: Table Of Contents

    CONTENTS Firebird Enviromax Condensing Range PAGE Foreword / Introduction TERMS & CONDITIONS OF GUARANTEE HOUSEHOLDER INSTRUCTIONS Popular / Boilerhouse ........................... Kitchen ................................. Utility ..................................System ................................... Heatpac ................................Burner Lockout ............................... Combi .................................. BOILER TECHNICAL DETAILS 3.1 POPULAR Boiler Technical Specifications .....................
  • Page 4 We would like to thank you for purchasing a high INTRODUCTION efficiency Firebird C Range Condensing domestic Firebird domestic oil fired condensing boilers are central heating oil fired boiler. This instruction highly efficient and are all independently certified manual is produced for the reference and to Sedbuk Band A.

  • Page 5: Terms & Conditions Of Guarantee

    We provide a comprehensive conditional warranty of 5 years on the boiler shell and 2 years on burner and associated controls. • This will only apply if the boiler is commissioned by a Firebird approved engineer and is serviced annually thereafter.

  • Page 6: Popular Boilerhouse

    HOUSEHOLDER Firebird Enviromax Condensing Range POPULAR BOILERHOUSE KITCHEN/SYSTEM/UTILITY Enviromax Popular Boilerhouse Enviromax Kitchen, System and Utility Operating Procedure Operating Procedure (All outputs) (All outputs) Mains Supply Light * Burner Lock Out Light * Burner Plug Temperature Control High Limit re-set button...
  • Page 7 HOUSEHOLDER Firebird Enviromax Condensing Range HEATPAC/SYSTEMPAC/SLIMLINE Thermostat Control Enviromax Heatpac, Systempac figure 1 and Slimline Heatpac Operating Procedure (All outputs) Temperature Control Set at Max 80˚C Set at Mid 70˚C Set at Min 60˚C High Limit re-set button Burner Lockout...
  • Page 8 SUPPLY TO THE BOILER THERMOSTAT CONTROL DHW ON. On Indicator light. CH. On Indicator light. Burner Lock Out Indicator light. Knock Out For Firebird Twin Timer Kit. MIN. = 60˚C. High Limit Thermostat Indicator light. MAX. = 80˚C. SYSTEM PRESSURE GAUGE.
  • Page 9 HOUSEHOLDER Firebird Enviromax Condensing Range OPTIONAL TWIN TIMERS KIT PROGRAMMING SWITCHING TIMES Set all tappets between the on and off times required, FIREBIRD TWIN TIMER KIT. to the outer edge of the dial (see figure 1). E.g. to set on Central Heating Timer.

  • Page 10: Domestic Hot Water

    HOUSEHOLDER Firebird Enviromax Condensing Range DOMESTIC HOT WATER DOMESTIC HOT WATER PRODUCTION OPERATION Domestic hot water production cycle commences once Hot water is available on demand by turning on a hot the timer has been set and switched on. If boiler and tap.
  • Page 11 FIREBIRD COMBI C thermostat, and will stay off until such time that it is re The Firebird Combi C is designed to give separate set. If this thermostat is activated, the reason for control to both the domestic hot water and to the activating must be resolved before re setting.
  • Page 12 3.1 - POPULAR BOILERHOUSE - TECHNICAL DETAILS Firebird Enviromax Condensing Range Firebird Enviromax Popular Boilerhouse C Range Dimensions (mm) Front View Side View Top View Model Output Weight kg Dimensions(mm) BURNER Kw/hr (incl. Burner) DEPTH Popular Popular Popular Popular Popular...

  • Page 13: Electrical Supply

    3.1 - POPULAR BOILERHOUSE - WIRING Firebird Enviromax Condensing Range ELECTRICAL SUPPLY The boiler and controls require 230V 1 phase 50Hz mains electric supply protected with a 5amp fuse. The guarantee on this product will be rendered void if damaged by power from a stand by electricity supply. i.e. (Generator.) THIS APPLIANCE MUST BE EARTHED.
  • Page 14 3.1 - POPULAR BOILERHOUSE - PARTS Firebird Enviromax Condensing Range Condense float. 22mm Teflon seal. Condense Trap. Condense Waste Straight Connector ENVIROMAX POPULAR - Boilerhouse Models C20, C26,C35, C44, C58 & C73 Description C20 / C26 / C35 C44 / C58...
  • Page 15 3.1 - POPULAR BOILERHOUSE BAFFLES Firebird Enviromax Condensing Range ENVIROMAX C20, C26 & C35 ENVIROMAX C44, C58 & C73 ENVIROMAX (E) RANGE BAFFLES. E20 Smoke Baffle R3.5 ... - Part No. 212022 E26 Smoke Baffle R4 ....- Part No. 212028 E35 Smoke Baffle oblong ..

  • Page 16: Kitchen

    3.2 - KITCHEN Firebird Enviromax Condensing Range Firebird Enviromax Kitchen C Model Dimensions (mm) Front View Side View Rear View Top View Model Output Weight Dimensions(mm) Enviromax Kw/hr Utility Kitchen Kitchen Kitchen Kitchen 1046 Kitchen 1046 Kitchen 1196 1024 Copper Pipe Not Plastic to be used for a minimum of 1 metre off the boiler...
  • Page 17 Heat resisting cable must be used which can be routed into the boiler through the access provided on either side of the base. Ancillary controls may be provided for with terminal connections in the control panel. Firebird Enviromax Utility Wiring Diagram Enviromax 7 Pin Plug Wiring White Panel with Lights, Condense Pump.
  • Page 18 3.2 - KITCHEN - WIRING Firebird Enviromax Condensing Range Firebird Enviromax Kitchen Wiring Diagram Enviromax 7 Pin Plug Wiring White Panel with Lights, Condense Pump. Power To Burner Pump Over run Thermostat. 87˚C. Firebird Dual Thermostat Temperature Control Dial. High Limit Thermostat.
  • Page 19 3.2 - KITCHEN - PARTS Firebird Enviromax Condensing Range ENVIROMAX KITCHEN - White Cased Models C20, C26, C35, C44, C58 & C73 Description C20/26/35 C44/58 Front Panel 111376 111762 111581 Front Panel Insulation 110937 111763 111593 Left Side Panel 111377...
  • Page 20 3.3 - COMBI Firebird Enviromax Condensing Range Firebird Enviromax Combi C Range Dimensions (mm) Front View Side View Rear View Top View 1. Mains Feed Model Output Weight Dimensions(mm) 2. D.H.W. 3. 3 bar Safety Enviromax Kw/hr Valve Combi 4. C.H. Flow Combi 5.
  • Page 21 3.3 - COMBI - WIRING Firebird Enviromax Condensing Range N T1 T2 S3 B4 Limit. Lock out. Green C.H. Green D.H.W.
  • Page 22 3.3 - COMBI - WIRING Firebird Enviromax Condensing Range N T1 L2 S3 B4 N T1 L2 S3 B4...

  • Page 23: Domestic Heating & Hot Water

    The pipe should be as short as possible and may need a tundish fitted in a The Firebird Combi C Boiler’s with built in protected position within the building. Expansion Vessels having an initial air charge pressure of 1 bar.
  • Page 24 3.3 - DOMESTIC HEATING & HOT WATER Firebird Enviromax Condensing Range EXAMPLE: using above table N.B. The second red zone is between 2 and 4 bar pressure. When the heating system is up to full If total water content of system is...
  • Page 25 Manual Filling The flow rate of water from individual taps may be The Firebird Combi C comes with this system built into affected by any of the following:- the appliance. It consists of a flexible hose connection...
  • Page 26 Special attention should be given to existing pressure vessel air charge is correct, then fill system heating systems where Firebird Combi C boiler has with water via filling system used. Turn off water replaced an existing unit. Extra effort should be...
  • Page 27 3.3 - COMBI - PARTS Firebird Enviromax Condensing Range ENVIROMAX COMBI - White Cased Models C20, C26 & C35 Description Front Pane l 111534 l 111534 l 111534 Front Panel Insulation 111743 111743 111743 Left Side Panel 111530 111530 111530...
  • Page 28 3.3 - COMBI - PCB PANEL PARTS Firebird Enviromax Condensing Range ENVIROMAX COMBI - Plumbing Parts Description Part No. Central Heating Flow Isolating Valve 111326 3 Bar Safety Valve 111330 Central Heating Return Isolating Valve 111326 Tank Themostat pocket (single pocket)
  • Page 29 3.3 - COMBI - PLUMBING PARTS Firebird Enviromax Condensing Range...

  • Page 30: System

    3.4 - SYSTEM Firebird Enviromax Condensing Range Firebird Enviromax System C Model Dimensions (mm) Front View Side View Front View Side View Top View Top View System System C20 - C35 Model Output Weight Dimensions(mm) Enviromax Kw/hr System System System...
  • Page 31 Heat resisting cable must be used which can be routed into the boiler through the access provided on either side of the base. Ancillary controls may be provided for with terminal connections in the control panel. Firebird Enviromax System Wiring Diagram Enviromax 7 Pin Plug Wiring White Panel with Lights, Condense Pump & Pressure Switch...
  • Page 32 3.4 - SYSTEM - PARTS Firebird Enviromax Condensing Range ENVIROMAX SYSTEM - White Cased Models C20, C26, C35 & C44 Description C20 / C26 / C35 Front Panel 111376 111787 Front Panel Insulation 110937 111788 Left Side Panel 111374 111786...
  • Page 33 3.4 - SYSTEM - PLUMBING PARTS Firebird Enviromax Condensing Range...

  • Page 34: Heatpac

    3.5 - HEAT PAC Firebird Enviromax Condensing Range Firebird Enviromax Heat Pac C Range Dimensions (mm) COMBI, SYSTEM & HEAT PAC Model Output Weight Dimensions(mm) Enviromax Kw/hr Heatpac Heatpac Heatpac Heatpac 1074 Heatpac 1074 Heatpac 1200 Systempac Systempac Systempac Systempac...
  • Page 35 3.5 - HEAT PAC Firebird Enviromax Condensing Range ENVIROMAX Combi Pac System Pac Heat Pac / Slimline Heatpac Boiler Model C20/26 C20/26 C20/26 C44/58 Max Heat Output 20/26 20 / 26 20/26 44 / 58 Btu/h (‘000) 68/89 68 / 89...

  • Page 36: Wiring

    Heat resisting cable must be used which can be routed into the boiler through the access provided on either side of the base. Ancillary controls may be provided for with terminal connections in the control panel. Firebird Enviromax Heatpac Wiring Diagram Enviromax 7 Pin Plug Heat Pac Wiring Temperature Temperature Control.
  • Page 37 3.5 - HEAT PAC / SYSTEM PAC / COMBI PAC PARTS Firebird Enviromax Condensing Range ENVIROMAX HEAT PAC - Outdoor Models C20, C26, C35, C44, C58 & C73 Description C20/26/35 C44/58 Front Panel 211527 211754 211815 Control Panel 310453 311804...
  • Page 38 3.5 - SLIMLINE HEAT PAC PARTS Firebird Enviromax Condensing Range ENVIROMAX SLIMLINE HEAT PAC - Outdoor Models C20, C26 & C35 Description Front Panel 211604 211604 211604 Control Panel 311146 311146 311146 Fixed Right Side 211608 211608 211608 Fixed Left Side...

  • Page 39: Baffles

    3.6 - BAFFLES SPARE PARTS GUIDE Firebird Enviromax Condensing Range ENVIROMAX C20, C26 & C35 ENVIROMAX C44, C58 & C73 ENVIROMAX (E) RANGE BAFFLES. E20 Smoke Baffle R3.5 ... - Part No. 212022 E26 Smoke Baffle R4 ....- Part No. 212028 E35 Smoke Baffle oblong ..

  • Page 40: Standards & Regulations

    STANDARDS & REGULATIONS Firebird Enviromax Condensing Range STANDARDS & REGULATIONS In addition, the work must comply with OFTEC Installation Requirements for oil fired boilers To ensure the highest standards of installation & and oil storage tanks. safety, it is important that the boiler be installed in...

  • Page 41: Safety

    SAFETY Firebird Enviromax Condensing Range HEALTH & SAFETY INFORMATION FUEL SPILLAGE Under the Consumer Protection Act 1987 and Switch off all electrical and other ignition sources. Section 6 of the Health and Safety Act 1974, we are required to provide information on substances Remove all contaminated clothing to safeguard hazardous to health.

  • Page 42: Installation Guidelines

    Paragraph 11.2 Mounting or thermostatic mixing valves linking flow and return). • Firebird accepts no responsibility for failure of plastic “The flue terminal should be mounted so that it is piping and fittings for what ever reason.

  • Page 43: Positioning The Boilers

    Sound levels must also be a consideration. Whilst Firebird Enviromax boilers are one of the quietest boilers on the market, some householders are particularly sensitive and the following points should be considered: 1.

  • Page 44: Condensate Disposal

    SYSTEM NO. 1 - CONDENSATE PUMP IMPORTANT Firebird condensing boilers when in condensing mode extract more heat from the flue products and the resulting condensate which is mildly acidic needs to be drained from the boiler via a condensate pipe to the drainage system.

  • Page 45: Condensate Trap

    Condense Drain Float Condense Waste Straight Connector Before switching on your Firebird condensing oil boiler check that: (1) The float & condense drain baffle are in place. (2) That the condense trap is primed. (3) The condense discharge pipe is a corrosion resistant pipe.

  • Page 46: Flue Regulations

    A heat protection shield should be fitted if the terminal is less than 850mm from a plastic or painted gutter or less than 450mm from painted eaves. FIREBIRD RECOMMENDS AS PER OFTEC RECOMMENDATIONS THAT THE FLUE SHOULD BE A MINIMUM DISTANCE OF 1 METRE FROM OPENINGS SO THAT IT DOES NOT CAUSE A NUISANCE AND PERMITS THE DISPERSAL OF COMBUSTION PRODUCTS.
  • Page 47 6.4 - FLUES REGULATIONS Firebird Enviromax Condensing Range Clearances advised by the BRITISH STANDARDS for Open Flues, Low Level Balanced Flues and Balanced Flues fitted to Oil Fired Boilers. THESE ARE ALSO THE BUILDING REGULATIONS FOR ENGLAND, WALES & SCOTLAND...
  • Page 48 Firebird Enviromax Condensing Range BALANCED FLUE BOILERS The Firebird boiler may be set for Room-sealed balanced flue operation using a Firebird condensing balanced flue kit. This kit does not draw combustion air from inside the room. It is drawn from outside direct to burner by airpipe supplied with boiler.
  • Page 49 6.4 - FLUES REGULATIONS Firebird Enviromax Condensing Range Ventilation and Combustion Air Conventional Flue Boilers An adequate supply of combustion and ventilation air is essential for efficient and safe boiler operation and the openings for this should be positioned to cause least possible draught, with no possibility of being accidentally blocked.

  • Page 50: Flue Systems

    Firebird Enviromax Condensing Range CONVENTIONAL FLUE SYSTEMS IMPORTANT The Firebird condensing boiler must not be installed with existing flue systems. A flue system suitable for wet flues must be used. If a flue system which is unsuitable is used it will invalidate the warranty.
  • Page 51 6.5 - FLUE SYSTEMS - HEAT PAC Firebird Enviromax Condensing Range INSTALLATION INSTRUCTIONS SUPPLIED WITH ALL FLUE KITS HEAT PAC FLUE PLUME KIT. 45˚ Terminal should be tilted up to prevent condensate droping from end of flue. 80 mm 45˚ Bend Boiler.
  • Page 52 6.5 - FLUE SYSTEMS - LOW LEVEL BALANCED Firebird Enviromax Condensing Range CONDENSING BALANCED FLUE Top of flue. Flue Exhaust. Plume Turbo. Connect flexible hose to flue air pipe and Burner Wall Seal. Securing with Jubile clips. Connect flexible hose to flue air pipe and Burner Securing with Jubile clips.
  • Page 53 6.5 - FLUE SYSTEMS Firebird Enviromax Condensing Range MULTI DIRECTIONAL BALANCED FLUE SYSTEMS FIREBIRD ENVIROMAX BALANCED FLUE SYSTEMS Vertical Balanced Flue Kit - Maximum flue length 6 metres C20 • 6 metres C26 • 6 metres C35 Overall length must take into account 45˚ bend = 500mm length High Level Balanced Flue Kit - Maximum flue length 6 metres 90˚...
  • Page 54 6.5 - FLUE SYSTEMS Firebird Enviromax Condensing Range INSTALLATION INSTRUCTIONS SUPPLIED WITH ALL FLUE KITS FIREBIRD CONDENSING LOW LEVEL CONCENTRIC FLUE KIT FLUE KITS C26 / C35 C44 / C58 5” Kit 6“ Kit 7” Kit 428mm 349 mm 440mm...

  • Page 55: Oil Supply

    6.6 - OIL SUPPLY Firebird Enviromax Condensing Range OIL STORAGE TANK SITING FLEXIBLE OIL PIPE(S) Consult OFTEC Manuals A flexible burner oil hose is supplied with the boiler which must be wholly contained with in the appliance It is very unlikely that a fire should start from a domes- case.
  • Page 56 6.6 - OIL SUPPLY Firebird Enviromax Condensing Range TWO PIPE SYSTEMS De-Aeration Optional Boiler Device Protective Housing Oil Tank Gauge Where installations have the bottom of the tank below Filter Fire ValveSensor Drain the oil burner pump a two pipe system is required.

  • Page 57: Burner

    Ecoflam Max 4 Burner Settings (K). Variations in nozzle throughput, flue type & draught, oil viscosity etc. may give results differing from these laboratory performance figures. KEROSENE SETTINGS for Firebird C Boiler Range Using Ecoflam Max 4 Burner Output Range...

  • Page 58: Hydraulic System

    BURNER Firebird Enviromax Condensing Range RIELLO BURNER SPECIFICATION HYDRAULIC SYSTEM WARNING • SINGLE PIPE The pump is designed to allow working with one pipe. Burner Description • TWO PIPE In order to obtain two pipe working it is necessary to unscrew the One stage kerosene burner.
  • Page 59 BURNER - FAULT FINDING Firebird Enviromax Condensing Range...
  • Page 60 BURNER - SPARE PARTS Firebird Enviromax Condensing Range KEROSENE - LIGHT OIL BURNERS RDB2.1 FIREBIRD 90/120K COD. 3514002 TYPE 740T3K RDB2.1 FIREBIRD 120/150K COD. 3514052 TYPE 741T5K RDB2.2 FIREBIRD C20 70K COD. 3514105 TYPE 744T1K RDB2.2 FIREBIRD C26 90K COD. 3514305 TYPE 744T3K RDB2.2 FIREBIRD C35...
  • Page 61 BURNER - SPARE PARTS Firebird Enviromax Condensing Range KEROSENE - LIGHT OIL BURNERS RDB3 FIREBIRD 150K 3748965 489 T50 COD. TYPE RDB4 FIREBIRD 200K 3748965 488 T50 COD. TYPE RDB4.2 FIREBIRD C58/200K 3748965 490 T61 COD. TYPE COD. DESCRIPTION COD.

  • Page 62: Burner Specifications

    SERVICING Firebird Enviromax Condensing Range NOTE: SERVICING MUST BE CARRIED OUT BY D) THE BURNER A COMPETENTLY QUALIFIED ENGINEER ANNUALLY. Check performance of oil-nozzle and replace. Ensure correct specification replacement nozzle is used. Before carrying out a service it is recommended that the following is checked: Check all oil filters and replace as necessary.

  • Page 63: Service Report

    SERVICING RECORD Firebird Enviromax Condensing Range Service Report All Information recorded hereunder should also be included in Engineers own filed service reports. It is recommended that the boiler be serviced, at least once a year, and the details recorded below. Combi Boilers may need more frequent service. Engineer should advise householder.

  • Page 64: Commissioning

    COMMISSIONING Firebird Enviromax Condensing Range It is recommended that commissioning is carried out by ATTENTION a competent and qualified service engineer. It should be noted that it is the responsibility of the installer to ensure that the boiler is properly commissioned.
  • Page 65 COMMISSIONING Firebird Enviromax Condensing Range If fitted, check that the time switch is ‘ON’ and NOTES that both room and boiler thermostats are call- ing for heat. Reconnect electrical supply and the boiler should start. If the burner lock-out activates, this suggests air in the pump.Wait a minute or so and...

  • Page 66: Commissioning Record

    COMMISSIONING RECORD Firebird Enviromax Condensing Range COMMISSIONING RECORD This record should be carefully completed, remain in this manual and be left with householder. Engineer should keep a copy on file. CHECKLIST INSTALLER/COMMISSIONING ENGINEER (IN BLOCK CAPITALS) PRE COMMISSIONING CHECK Commissioning Engineer Name: ..................
  • Page 67 IMPORTANT Please ensure that the appliance is commissioned and the installer or commissioning engineer fills in the commissioning check details below, which should then be promptly returned to nearest Firebird address. FIREBIRD UK East Central House, Central Ave., Lee Mill Ind Est, Ivybridge, Devon, PL21 9PE. FREEPOST RRAH-KKKH-LAKH...
  • Page 68 Revision 5. © 01-02-2009 © Copyright applies to all FIREBIRD products. Our policy is one of continual development and we therefore reserve the right to change without prior notice the specification of our products at any time and be without obligation to make similar changes in products previously produced.

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