Detroit Diesel Series 60 Operator's Manual
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Detroit Diesel Series 60 Operator's Manual

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  • Page 3 NOTICES regarding engine performance or service life will appear. To avoid personal injury and ensure long engine service life, always heed these instructions. All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...
  • Page 4 Diesel service outlets. Keep this Operator's Guide with the engine installation at all times. It contains important operating, maintenance, and safety instructions. All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 5: Table Of Contents

    AIR STARTER ................. 20 RUNNING THE ENGINE ..............20 OIL PRESSURE ................20 WARM-UP ................... 20 INSPECTION ................20 TRANSMISSION ..............20 FLUID LEAKS ................. 20 All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...
  • Page 6 DESCENDING A LONG, STEEP GRADE ........42 DRIVING ON WET OR SLIPPERY PAVEMENT ......44 ENGINE SYSTEMS ................45 FUEL SYSTEM ................45 All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...
  • Page 7 382 FILTERS ............74 SPIN-ON FILTERS ..............74 ITEM 13 – WATER PUMP AND COOLANT INHIBITOR ELEMENT ..................75 WATER PUMP DRAIN HOLE ..........75 All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...
  • Page 8 FUEL CONTAMINATION ............. 86 PROHIBITED ADDITIVES ............87 USED LUBRICATING OIL ............87 GASOLINE ................87 HOW TO REPLACE THE FUEL FILTERS ........87 All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...
  • Page 9 CHRONIC COOLANT SYSTEM PROBLEMS ......107 COOLING SYSTEM MAINTENANCE PRODUCTS ....107 POWER COOL SCAS ............. 107 POWER COOL COOLANT FILTER ELEMENTS ....107 All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...
  • Page 10 INCIDENTAL OR CONSEQUENTIAL DAMAGE ......131 OTHER LIMITATIONS ..............131 LIMITED WARRANTY ON URBAN BUS, MOTOR COACH OR MOTOR HOME ENGINES ..............133 viii All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...
  • Page 11 ENGINE REMOVAL AND REINSTALLATION – AGRICULTURAL MACHINERY AND STAND-BY PUMP APPLICATIONS ....139 NON-DDC SUPPLIED/MANUFACTURED COMPONENTS ..139 MAINTENANCE ................139 INCIDENTAL OR CONSEQUENTIAL DAMAGE ......139 All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...
  • Page 12 ENGINE REMOVAL AND REINSTALLATION ......145 NON-DDC SUPPLIED/MANUFACTURED COMPONENTS ..145 MAINTENANCE ................145 INCIDENTAL OR CONSEQUENTIAL DAMAGE ......146 OTHER LIMITATIONS ..............146 All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...
  • Page 13 ENGINE REMOVAL AND REINSTALLATION ......151 NON-DDC SUPPLIED/MANUFACTURED COMPONENTS ..151 MAINTENANCE ................151 INCIDENTAL OR CONSEQUENTIAL DAMAGE ......152 OTHER LIMITATIONS ..............152 SPECIFICATIONS ................153 All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...
  • Page 14 PLUS EXTENDER FOR POWER COOL PLUS OAT COOLANT 156 PLUS 6000 OAT INHIBITOR FOR WATER-ONLY SYSTEMS ..157 COOLING SYSTEM CLEANERS ..........157 COOLANT TESTING AND ANALYSIS PRODUCTS ....158 All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 15: Introduction

    U.S. Environmental Protection Agency (U.S. EPA) and the California Air Resources Board (CARB) and All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...
  • Page 16 The use of inadequately engineered, manufactured or tested All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 17: Caution Summary

    DDEC-equipped unit. All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 18: Preventive Maintenance

    Tie back or contain long hair that could be caught in any moving part causing injury. All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...
  • Page 19 Failure to any component. eliminate leaks could result in fire. All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...
  • Page 20 To avoid injury from fire from a prevents contact with rotating buildup of volatile vapors, keep parts. the engine area well ventilated during operation. All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 21: Electrical System

    Flush your eyes with water. Get medical attention immediately. PERSONAL INJURY To avoid injury from accidental engine startup while servicing the engine, disconnect/disable the starting system. All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 22: Cooling System

    To avoid injury from slipping and turbocharger air inlet. The shield falling, immediately clean up any prevents contact with rotating spilled liquids. parts. All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 23: Fuel System

    Failure to eliminate leaks could result in fire. FIRE To avoid increased risk of a fuel fire, do not mix gasoline and diesel fuel. All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 24: Starting Aids

    Contents of cylinder are under pressure. Store cylinders in a cool dry area. Do not incinerate, puncture or attempt to remove cores from cylinders. All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 25: Compressed Air

    To avoid injury from slipping and buildup of volatile vapors, keep falling, immediately clean up any the engine area well ventilated spilled liquids. during operation. All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 26: Engine Model And Serial Number Designation

    Detroit Diesel logo (as viewed from the flywheel end). Figure 1 Location of Engine Serial and Model Numbers All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 27: Option Labels

    With any order for parts, the assemblies. engine model and serial number Figure 2 Typical Engine Option Labels All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 28: Certification Labels

    See Figure 3. This label certifies that the engine conforms to federal and certain state Figure 3 Typical Engine Certification Labels All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 29: Operating Instructions For A First Time Start

    In extremely hot environments, properly inhibited water may be used in the summer. Keep the coolant level at the bottom of the All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 30: Lubrication System Checks

    To insure an immediate flow of oil to all bearing surfaces at initial engine startup, the engine lubrication system should be charged with a All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 31: Fuel System Checks

    Authorized Detroit Diesel service from running without lubrication. outlets are properly equipped and have the trained technicians to perform this service. All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 32: Other Checks

    The engine may require the use of a cold weather starting aid if the ambient temperature is below 40 F (4 C). Figure 5 Check “Eye” of Maintenance-Free Batteries All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 33: Initial Engine Start

    NOTICE: Initial Engine Start To prevent serious starting motor To start a Series 60 engine, make sure damage, do not press the starter the transmission is in neutral and turn switch again after the engine has the ignition key on.

  • Page 34: Air Starter

    The repaired after the engine has cooled. pressure should not drop below 28 psi or 193 kPa at 1800 rpm, and normal All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 35: Crankcase

    When prolonged All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 36: Emergency Jump Starting

    Before attempting to jump start the engine, make sure the jumper cables All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 37: Ddec V System

    Therefore, there are no mechanical governor spring adjustments for idle and high-speed control. All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 38: Engine Protection

    The targeted speed to override the stop engine can be selected and adjusted with condition on a DDEC-equipped dash-mounted switches. See Figure 6. unit. All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...
  • Page 39 All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 40: Engine Brakes

    Engine brakes are enabled by a dash-mounted On/Off switch with a separate intensity switch to select low, medium or high braking power. All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 41: Data Recording Capability

    The system operates at 12 or 24 volts. However, in the event of a power supply malfunction, the system All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 42: Stop Engine Override Switch

    NOTE: High coolant temperature The Stop Engine Override Switch and the Diagnostic Test Mode Switch are Loss of coolant the same. All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 43: Diagnostic Data Reader

    NOTE: A code 25 (two flashes followed by Figure 8 Diagnostic Data Reader 5 flashes) indicates all systems are J 38500 working satisfactorily. All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...
  • Page 44 (or code 25) have been flashed, the process of flashing all the active codes followed by all the inactive codes will repeat until the All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 45: Flas Codes

    Side), Short To Ground (Hi Side), or Mechanical System Failure RSL or AWL Short to Battery (+) or Open Circuit Turbo Boost Pressure Sensor Input Voltage High All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...
  • Page 46 Injector V (reg), Injector V (slope) or Injector I (pull-in) Voltage Failed Low High Range Fuel Pressure, Fuel Pressure, Turbo Boost Pressure, Air Inlet Pressure or Injection Control Pressure High All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...
  • Page 47 PWM #1, #2 #3, #4, #5 or #6 Short to Battery (+) or Open Circuit PWM #5 or #6 Mechanical System Failed Turbo Overspeed Turbo Speed Sensor Input Failure — Abnormal Period All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...
  • Page 48 Miscellaneous Faults — refer to BASIC TROUBLESHOOTING. Cruise Control/Adaptive Cruise Control Fault Oil Level, Crankcase Pressure, Injection Control Pressure or Exhaust Temp Sensor Input Voltage High All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...
  • Page 49 Pump Pressure or Barometric Pressure Sensor Input Voltage Low High Range Coolant Pressure or Coolant Pressure Low Fuel Restriction High Maintenance Alert Coolant Level Fault All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 50: Ddec V Engine Driving Tips

    To obtain 100% fueling at any speed, the Accelerator Pedal will have to be maintained at the fully pressed Figure 10 Typical Cruise Control position. Switches All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...
  • Page 51 Most likely, Cruise Control will feel stronger than driving with the foot pedal because of the instantaneous and wide-open throttle response. All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 52: Engine Brakes And Cruise Control

    Descending grades that call for engine brake assistance. For an explanation of the engine brake retarder system and recommendations for proper operation, refer to ENGINE BRAKE SYSTEM. All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 53: Idling

    Control switches should be used. An idle speed of 1100 rpm should be enough to provide cab heat in above 32 F (0 C) ambients. All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 54: Engine Brake System

    The “Low” setting on this switch activates two (2) brake cylinders, yielding about one-third engine braking horsepower. The “Medium” activates four (4) cylinders, supplying All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 55: Engine Brake Operation

    The engine brake find out if you have this option. automatically deactivates itself when you press the clutch pedal while shifting gears. All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 56: Anti-Lock Braking Systems

    1. If driving on flat, dry, open without using the service brakes or stretches with a light load and fueling. greater slowing power is not All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...
  • Page 57 4. Check your progressive braking switch often for proper position, since road conditions can change quickly. Never skip a step when All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 58: Driving On Wet Or Slippery Pavement

    Engine Brake is activated. Deactivate the brake system immediately, if this occurs. All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 59: Engine Systems

    (integral with the cylinder head), fuel pump, A radiator/thermo-modulated fan a cooling plate for the ECU on cooling system is used on Series 60 non-automotive engines, primary engines. This system has a centrifugal and secondary fuel filters, and the type fresh water pump to circulate necessary connecting fuel lines.

  • Page 60: Maintenance

    Series 60 construction/industrial and stationary engines are listed in Table 7, Table 8, and Table 9. Recommended maintenance intervals for Series All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...
  • Page 61 I – Inspect, service, correct or replace as necessary. R – Replace. Table 1 On-Highway Truck and Parlor Coach Daily, 7,500 Mile, and 15,000 Mile Checks All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...
  • Page 62 All items are described in PREVENTIVE MAINTENANCE INTERVALS. I – Inspect, service, correct or replace as necessary. R – Replace. Table 2 On-Highway Truck and Parlor Coach Regular Maintenance Intervals All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...
  • Page 63 I – Inspect, service, correct or replace as necessary. R – Replace. Table 3 On-Highway Truck and Parlor Coach Regular Maintenance Intervals (continued) All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...
  • Page 64 I – Inspect, service, correct or replace as necessary. R – Replace. Table 4 Transit Coach Daily, 6,000 Mile, 7,500 Mile, and 15,000 Mile Checks All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...
  • Page 65 All items are described in PREVENTIVE MAINTENANCE INTERVALS. I – Inspect, service, correct or replace as necessary. R – Replace. Table 5 Transit Coach Regular Maintenance Intervals All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...
  • Page 66 All items are described in PREVENTIVE MAINTENANCE INTERVALS. I – Inspect, service, correct or replace as necessary. R – Replace. Table 6 Transit Coach Regular Maintenance Intervals (continued) All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...
  • Page 67 I – Inspect, service, correct or replace as necessary. R – Replace. Table 7 Stationary or Construction/Industrial Engine Daily, 100 Hour, 150 Hour, 200 Hour, and 300 Hour Checks All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...
  • Page 68 All items are described in PREVENTIVE MAINTENANCE INTERVALS. I – Inspect, service, correct or replace as necessary. R – Replace. Table 8 Stationary or Construction/Industrial Regular Maintenance Intervals All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...
  • Page 69 All items are described in PREVENTIVE MAINTENANCE INTERVALS. I – Inspect, service, correct or replace as necessary. R – Replace. Table 9 Stationary or Construction/Industrial Regular Maintenance Intervals (continued) All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...
  • Page 70 I – Inspect, service, correct or replace as necessary. R – Replace. Table 10 Fire Fighting, Crash/Rescue and Emergency Vehicle Engine Daily, 100 Hour and 300 Hour Checks All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...
  • Page 71 I – Inspect, service, correct or replace as necessary. R – Replace. Table 11 Fire Fighting, Crash/Rescue and Emergency Vehicle Engine Regular Maintenance Intervals All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...
  • Page 72 I – Inspect, service, correct or replace as necessary. R – Replace. Table 12 Fire Fighting, Crash/Rescue and Emergency Vehicle Engine Regular Maintenance Intervals (continued) All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...
  • Page 73 35% of the unit's full rated output. Refer to generator set manufacturer's instructions. Table 13 Generator Set Engine Prime Daily and Standby Monthly Maintenance Intervals All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...
  • Page 74 All items are described in PREVENTIVE MAINTENANCE INTERVALS. I – Inspect, service, correct or replace as necessary. R – Replace Table 14 Generator Set Engine Regular Maintenance Intervals All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...
  • Page 75 All items are described in PREVENTIVE MAINTENANCE INTERVALS. I – Inspect, service, correct or replace as necessary. R – Replace Table 15 Generator Set Engine Regular Maintenance Intervals (continued) All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 76: Preventive Maintenance Intervals

    Add the proper grade of oil to maintain the correct level on the dipstick. See Figure 11. All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...
  • Page 77 * Change both full-flow filters when lube oil is changed. Table 16 Recommended Engine Oil Drain and Filter Change Intervals (Diesel Fuel Sulfur Content Less Than 0.05 Mass %) All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 78: Item 2 - Fuel And Fuel Tank

    Repair or replace the parts, as necessary. All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 79: Item 3 - Fuel Lines, Flexible Hoses

    Make sure hoses are inspected carefully before being put not resting on or touching shafts, back into service. couplings, heated surfaces including All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 80: Item 4 - Cooling System

    Coolant leaks may be more apparent on a engine when it is cold. All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...
  • Page 81 300,000 miles (480,000 km), or 5,000 hours, whichever comes first. Use 1 pint to 20 gallons of OAT coolant. Table 17 Coolant Drain Intervals All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 82: Item 5 - Turbocharger, Air-To-Air Charge Cooler

    (if used) for actuator rod movement. damage on a daily basis. Torn, matted, crushed, oil-soaked or otherwise damaged insulation blankets must be replaced immediately. All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 83: Item 6 - Battery

    Periodically check battery connections for corrosion and tightness. If necessary, remove connections and wire brush any corrosion from terminals and cable ends. Replace damaged wiring. All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 84: Item 7 - Tachometer Drive

    150 lbs (667 N) 2–Groove PowerBand 350 lbs (1,557 N) 250 lbs (1,112 N) 12–Rib Poly-V (50 DN Alternator) Table 18 Drive Belt Tensioning All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 85: 2-Groove Powerband

    200 lbs (890 N), then run the engine proper running tension for the belt, for 10 minutes at 1200 rpm. Stop the current Series 60 engines use an auto engine and allow a 10 – 15 minute belt tensioner, which requires no cool down period.

  • Page 86: Belt Replacement

    Item 9 – Air Compressor dust conditions. All air compressor intake parts should be removed and cleaned at the following intervals: All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 87: Air Cleaner Replacement

    Refer to When to Service the Dry Type Air Cleaner in this guide for additional information. All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 88: Item 12 - Fuel Filters

    Figure 18 Spin-On Fuel Filter at the pump reaches 12 inches of Locations mercury (41 kPa) at normal operating All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 89: Item 13 - Water Pump And Coolant Inhibitor Element

    Table 25. For SCA test procedures refer to How to Select Coolant and SCA Test Procedures in this guide. Use the coolant filter element required. All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 90: Item 15 - Air System

    Item 18 – Radiator The exterior of the radiator core should be inspected every 30,000 miles (48,000 km), 12 months, or 300 All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 91: Item 19 - Oil Pressure

    Never disconnect the battery while the alternator is operating. Disconnecting the battery can result in damage to the battery diodes. In applications which All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 92: Bosch ® T1 Alternator Service Requirements

    Care should be taken not to overfill General Service Requirements ® ® the bearing housing. – Bosch and Delco Remy All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 93: Item 24 - Thermostats And Seals

    1,500 Hours or 45,000 Miles Agricultural, or Generator Set Engines (72,000 km) whichever comes first Table 19 Initial Valve Lash and Injector Height Adjustment All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 94: Item 27 - Vibration Damper

    Viscous Vibration Damper Heat from normal engine operation may, over a period of time, cause the fluid within the damper to break down All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 95: How-To Section

    Only oils licensed Engines Built Prior to 1998 — to display the API symbol should be Lubricants meeting API Service used. See Figure 22. All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 96: Cold Weather Starting

    CH-4 (for non-EGR-equipped Performance additive systems often engines) and have demonstrated field respond differently in synthetic oils. performance in DDC engines. These All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 97: The Use Of Supplemental Additives

    150 Hours or 1 Year, whichever comes Stationary Generator, Standby first Table 20 Maximum Oil Drain and Filter Change Interval (Fuel Sulfur 0.05 Weight Percent or Less) All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 98: Disposing Of Waste Oil

    Filters should be used to maintain a clean system, not to clean up a contaminated system. Filter part numbers are listed in the Specifications section of this guide. All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...
  • Page 99 All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 100: How To Select Fuel Oil

    For more information damage attributed to their use will regarding the significance of these not be covered. properties and selection of the proper All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 101: Prohibited Additives

    Gasoline — The addition of gasoline to diesel fuel will create a Spin-on type primary and secondary serious fire hazard. The presence fuel filters are used on Series 60 of gasoline in diesel fuel will reduce engines. fuel cetane number and increase The primary filter (marked “P”) or...

  • Page 102: Replace Spin-On Primary Or Secondary Elements

    (EPA) and/or state recommendations. 5. If not previously filled, fill new replacement filters with clean All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 103: Replace Fuel/Water Separator Element

    Do not modify or tamper with the exhaust system or 3. If a fuel shutoff valve is installed emission control system. on the discharge side of the All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 104: Replace Fuel Pro Element

    9. To eliminate air from the filter, operate the primer pump on the filter head (if equipped) until the fuel purges at the filter assembly. All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...
  • Page 105 If installed, turn the 8. Check to make sure the sealing handle on the shutoff valve to the grommet is included in the base All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...
  • Page 106 The filter cover will not fill completely during engine operation. It will gradually fill over time, and the fuel level will rise as the filter medium All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 107: Engine Out Of Fuel - How To Restart

    2. Close the fuel shutoff valve (if and tighten by hand only. installed) on the secondary filter head and remove the spin-on All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 108: How To Select Coolant

    J 5956 or equivalent. Authorized Detroit Diesel distributors are properly equipped to perform this service. All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 109: Approved Coolants

    Water-only coolant systems offer no freeze protection and should not be used where ambient temperatures can fall to 32 F (0 C). Table 21 Initial Fill Coolant Options All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 110: Eg & Water Or Pg & Water Plus Sca Inhibitor

    TMC RP-330 “Type A” requirements. Fully formulated antifreeze does not require a dosage of SCA prior to initial use. All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...
  • Page 111 Power Trac 3–Way Coolant Test Strip. If chemical analysis is used, elements in the coolant must fall within the limits listed in Table 22. All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 112: Recycled Antifreeze

    OAT (Organic Acid Technology) coolants, maintained as detailed in coolant. the Maintenance section of this guide, may be operated up to 4 years, All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 113: Water Only + Sca Or Water Only + Oat Inhibitor

    50 – 250 PPM Phosphorous 0 PPM 8.0 – 11.0 Table 23 Power Cool 3000 Concentration Limits (5% Power Cool 3000/ 95% Water) All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 114: Water Requirements

    Grains per Gallon Chlorides Sulfates Total Dissolved Solids Total Hardness – Magnesium and Calcium Table 24 Satisfactory Water Limits – Make-Up Water Only All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 115: Glycol-Based Coolants Formulated For Hvac

    Set and All Other Applications, except comes first Standby Generator Set 200 Hours or Yearly, whichever Stand-By Generator Set comes first Table 25 Required Coolant Inhibitor Test Intervals All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 116: Supplemental Coolant Additives For Fully Formulated Coolant

    SCA. Detroit Diesel Power Cool maintenance SCAs are recommended. The proper application of SCA will provide: pH control. Restored inhibitor levels to prevent corrosion. All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...
  • Page 117 A. On-Highway Trucks and Motor Coaches, City Transit Coaches, Pick-Up and Delivery, Short Trip and Emergency Vehicles B. Industrial, Generator Set and Other Applications Table 26 Coolant Maintenance Intervals All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 118: Sca Test Procedures

    In this case the EG or PG should contain no inhibitors and should conform to ASTM D4985. This will dilute the over-concentrated inhibitors. All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 119: Need Release Coolant Filters (Non-Oat Systems)

    4. Color change of the additive indicator (middle pad) indicates the presence of inhibitor that is not approved by Detroit Diesel. All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 120: Dropout

    If the gel is allowed to dry, it is necessary to disassemble the engine and clean it with a caustic solution or physically clean individual components. All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 121: Oat Coolant Drain Interval

    Power Cool Cleaners — Power to do maintenance on the cooling system. Cool Liquid On-Line Cleaner is used for light deposits. Power Cool Dry All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 122: Summary Of Coolant Recommendations

    8. Do not use automotive coolants. be added if water alone or if less than 50% antifreeze is used. The All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...
  • Page 123 HVAC coolant (960,000 km), four (4) years, or until overhaul, whichever Phosphated coolants comes first. At this time the system must be completely All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 124: How To Drain And Flush The Cooling System

    Table 46 in the Specifications section. If the engine is warm, fill slowly to prevent the rapid cooling and distortion of the metal castings. All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 125: Hoses

    Coolant inhibitor levels must be checked at the intervals listed in Table 25. All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 126: Basic Troubleshooting

    Excessive installation angle Excessive oil in crankcase High ambient temperature Thin air (high altitude) Cetane rating of fuel too low Air in the fuel system All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...
  • Page 127 Low Compression Worn intake and exhaust valves Worn piston rings/liners Leaking cylinder head gasket Improper intake or exhaust valve adjustments All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...
  • Page 128 High altitude operation Incorrect engine gear train timing Low coolant temperature Oil picked up by inlet airstream Faulty injector operation Incorrect injector height setting All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...
  • Page 129 Worn or damaged oil pump Faulty oil pressure gage Faulty electrical components (for gage) Plugged oil line or orifice * Indicates high crankcase pressure All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...
  • Page 130 Faulty thermostats Faulty water pump Faulty radiator pressure cap Air in coolant Thermostats not fully closed Leakage around thermostat seals Faulty temperature-controlled fan All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 131: Engine Storage

    Add antifreeze solution to the cooling system in accordance with DDC's recommendations. All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 132: Extended Storage (More Than 30 Days)

    30–weight by removing the seals at the engine preservative lubricating oil openings and by checking the engine All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...
  • Page 133 All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...
  • Page 134 Add distilled water to the electrolyte (if necessary) and All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 135: Restoring An Engine After Extended Storage

    Make sure the average specific and outlet fuel lines and reconnect gravity of the battery is 1.260 the lines to their proper positions. All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...
  • Page 136 NOTE: Before subjecting the engine to a load or high speed, allow it to reach normal operating temperature. Then check for trouble codes. All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 137: Series 60 Service Publications

    Technician's Guide – Used Lubricating Oil Analysis 7SE398 Technician's Guide – Turbocharger 7SE374 Technician's Guide – Cooling System 7SE390 Series 60 Features & Benefits – VHS 25STV61 Series 60 Driving Tips – VHS 17SA61 Series 60 Driving Tips – Audio 17SA62...

  • Page 138: Customer Assistance

    The satisfaction and goodwill of the Corporation and its distributor/dealer owners of Detroit Diesel engines are organizations. of primary concern to Detroit Diesel All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...
  • Page 139 Detroit, MI 48239-4001 Phone: 313-592-7459 Phone: 313-592-5708 Fax: 313-592-5158 Fax: 313-592-5158 Customer Assurance (M24) 13400 Outer Drive, West Detroit, MI 48239-4001 Phone: 313-592-5550 Fax: 313-592-5717 All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...
  • Page 140 Detroit Diesel Allison de Mexico, S.A. Av. Santa Rosa 58 Col. Ampliacion Norte San Juan Ixtacala, Tlanepantla C.P. 54160, Edo de Mexico Phone: 525-333-1802 525-333-1870 All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 141: Road Service In The U.s. Or Canada

    Yellow Pages for the Detroit Diesel Truck, bus or equipment make service outlet nearest you. and model Odometer mileage (kilometers) or hourmeter hours All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...
  • Page 142 Engine model* 606_ _ _ _ _ . experiencing a problem. All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 143: Limited Warranty On Highway Vehicle Engines

    SERIES 60 ENGINE OPERATOR'S GUIDE LIMITED WARRANTY ON SERIES 60 DDEC V EGR ENGINES USED IN ON-HIGHWAY VEHICLE APPLICATIONS TERMS OF COVERAGE parts or components supplied or approved by DDC will be used. DDC may, at its discretion, replace rather Uses than repair components.

  • Page 144: Service Supplies

    LIMITED WARRANTY ON SERIES 60 DDEC V EGR ENGINES USED IN ON-HIGHWAY VEHICLE APPLICATIONS Warranty Period Warranty Limitations Repair Charges to Be (Whichever Occurs First) Paid by Owner Item Miles / Months Parts Labor Kilometers Engine # 0–24 Unlimited No Charge No Charge 0–100,000 Miles...

  • Page 145: Braking Devices

    LIABLE FOR ANY INCIDENTAL not responsible for incidental or OR CONSEQUENTIAL DAMAGES consequential costs or expenses AS DESCRIBED ABOVE. which the owner may incur as a All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...
  • Page 146 LIMITED WARRANTY ON SERIES 60 DDEC V EGR ENGINES USED IN ON-HIGHWAY VEHICLE APPLICATIONS Some states do not allow the limitation of how long this warranty may last or the limitation or exclusion of incidental or consequential damages, so the above may not apply to you.

  • Page 147: Limited Warranty On Urban Bus, Motor Coach Or Motor Home Engines

    To obtain warranty repairs, you must request the needed repairs within the WARRANTY PERIOD from an authorized DDC service outlet. Only new genuine parts or remanufactured All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 148: Like Replacement Engine

    Engine being replaced and be necessary to make a warranty repair, entitled to the remaining warranty are covered by this warranty. coverage. All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 149: This Warranty Does Not Cover

    DDC-recommended specifications. Performance of the All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...
  • Page 150 This warranty gives you specific legal rights, and you may also have other rights which may vary from state to state. All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 151: Engines

    WARRANTY PERIOD from an authorized DDC service outlet. Only new genuine parts or remanufactured parts or components supplied or All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 152: Engine Removal And Reinstallation - Construction/Industrial Applications

    (12) months of service. Mechanic's Travel Expenses DDC will pay reasonable travel expenses for the repairing mechanic to travel to and from the repair site. All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 153: This Warranty Does Not Cover

    Such items are covered by the equipment manufacturer. All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 154: Other Limitations

    This warranty gives you specific legal rights, and you may also have other All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 155: Limited Warranty On Fire Truck Or Crash Rescue Vehicle Engines

    All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 156: Engine Removal And Reinstallation

    Modifications Repairs due to an accident, misuse, alteration, misapplication, storage damage, negligence or modification exceeding DDC specifications are not covered by this warranty. All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 157: Incidental Or Consequential Damage

    AS USED IN FIRE TRUCK OR CRASH RESCUE VEHICLE APPLICATIONS. DETROIT DIESEL CORPORATION MAKES NO OTHER WARRANTIES EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 158: Engines

    WARRANTY PERIOD from an authorized DDC service outlet. Only new genuine parts or remanufactured parts or components supplied or approved by DDC will be used. DDC All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 159: Service Supplies

    Refer to the MAINTENANCE section reinstallation, when necessary to make in this guide for details. a warranty repair, are not covered by this warranty. All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 160: Incidental Or Consequential Damage

    OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. DETROIT DIESEL CORPORATION SHALL NOT BE LIABLE FOR ANY INCIDENTAL All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 161: Engines

    WARRANTY PERIOD from an authorized DDC service outlet. Only new genuine parts or remanufactured parts or components supplied or All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 162: Like Replacement Engine

    All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 163: Non-Ddc Supplied/Manufactured Components

    Engine, loss of time, inconvenience, overtime, transportation of the Engine or any other cost or expense resulting from a defect covered by this warranty. All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 164: Engines

    Parts Labor Hours Engine Up to 24 0 – 800 No Charge No Charge Table 34 Warranty Period Chart – Stand-By Generator Set All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 165: Like Replacement Engine

    DDC specifications are not covered Refer to the MAINTENANCE section by this warranty. in this guide for details. All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 166: Incidental Or Consequential Damage

    This warranty gives you specific legal rights, and you may also have other All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 167: Specifications

    * Elemax extended service element (optional). † Optional. May be used in place of, but not together with, the primary filter. Table 35 Fuel Filters – Series 60 Regular Service Lubricating Oil Filters Filter Type Detroit Diesel Part Number Full Flow...

  • Page 168: Power Cool Engine Products

    1 Gallon Jug – 6 Per Case Pre-Blended 67:33 23524923 55 Gallon Drum 23524924 Bulk Delivery – 1,000 Gallon Minimum Table 38 POWER COOL Latin American Coolant All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 169: 2000 Supplemental Coolant Additive

    16 Ounce (4 Pint Equivalent) 23508427 32 Ounce (8 Pint Equivalent) 23508428 53 Ounce (13 Pint Equivalent) Table 41 POWER COOL 3000 Supplemental Additive Coolant Filters All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 170: Need Release Coolant Filters

    For Power Cool Plus 23519400 Quart Bottle – 6 Per Case Table 44 POWER COOL Plus Extender for Use with POWER COOL Plus OAT Coolant All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 171: Plus 6000 Oat Inhibitor For Water-Only Systems

    5 Gallon Pail 200155 55 Gallon Drum Twin Pack 201549 Twin Pack – 2 Per Case Table 46 POWER COOL Cooling System Cleaners All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

  • Page 172: Coolant Testing And Analysis Products

    (Carton of 6) Organic Coolant Laboratory Coolant Analysis Bottle 23523398 Analysis (Carton of 6) Table 47 Power Trac Coolant Testing and Analysis Products All information subject to change without notice. (Rev. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION...

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