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18
GS500K4/FK4 ('04-MODEL)
FRONT FORK
REMOVAL
• Remove the front wheel.
• Remove the front fender and fender brace.
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Make sure that the motorcycle is supported securely.
• Slightly loosen the front fork cap bolt 1 to facilitate later dis-
assembly before loosening the front fork clamp bolts.
• Loosen the front fork upper clamp bolt 2.
(USA) (Others)
1 O-ring
2 Spacer
3 Spring retainer
4 Front fork spring
5 Damper rod ring
6 Damper rod
7 Rebound spring
8 Inner tube
9 Anti-friction metal (Inner)
0 Dust seal
A Oil seal stopper ring
B Oil seal
C Oil seal retainer
D Anti-friction metal (Outer)
E Oil lock piece
F Outer tube
A Front fork cap bolt
B Damper rod bolt
#
ITEM
N·m
kgf-m
A
25
2.5
B
28
2.8
lb-ft
18.0
20.0
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Do you have a question about the GS500/F and is the answer not in the manual?
Questions and answers
There is no indication as to what size vacuum hosing is used for the carb/vac/**** air system. Google says both 5mm and 4.8mm
The document mentions a "PAIR (AIR SUPPLY) SYSTEM HOSE ROUTING" for the Suzuki GS500/F but does not specify the exact size of the vacuum hoses used in the carburetor air system. It does mention a "thick side of the vacuum hose (Yellow)" connecting to a 3-way joint, but no precise dimensions are provided.
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