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Manuals
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Suzuki Manuals
Motorcycle
GS550
Service manual
Suzuki GS550 Service Manual
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Table Of Contents
353
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of
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Foreword
View of Suzuki GS550E
Right Side
Left Side
View of Suzuki GS550ES
Group Index
General Information
Contents
Serial Number Location
Fuel and Oil Recommendations
Brake Fluid
Breaking-In
Cylinder Identification
Blowby Gas Recycling
Break-In Procedures
Special Features
TSCC (Twin Swirl Combustion Chamber)
Fully-Transistorized Ignition System with Electronic Advance
Description
Ignition System Diagram and Operation
Anti-Dive Front Fork
Anti-Dive Device
Anti-Dive System
The Anti-Dive System Is Inactive, While the Front Brake Is Inactive
When the Anti-Dive System Is Activated
What Happens When the Motorcycle Receives a Jolt from the Road, While the Anti-Dive Device Is Active?
Full-Floating Suspension System
Special Materials
Precautions and General Instructions
Use of Genuine Suzuki Parts
Specifications
Periodic Maintenance and Tune-Up Procedures
Periodic Maintenance Schedule
Maintenance and Tune-Up Procedures
Battery
Cylinder Head Nuts and Exhaust Pipe Bolts
Air Cleaner
Valve Clearance
Spark Plug
Fuel Line
Engine Oil and Oil Filter
Carburetor Idle RPM
Idling Adjustment
Throttle Cable Play
Clutch
Drive Chain
Checking
Adjusting
Cleaning and Lubricating
Brake Fluid Level
Brake Pads
Brake Pedal Height
Brake Light Switch
Air Bleeding from Brake Fluid Circuit
Front Brake Air Bleeding
Tire Tread Condition
Tire Pressure
Steering
Front Fork
Chassis Bolts and Nuts
Servicing Engine
Compression Check
Compression Test Procedure
Engine Components Removable with Engine in Place
Engine Left Side
Engine Center
Engine Right Side
Engine Removal and Reinstallation
Engine Reinstallation
Engine Disassembly
Engine Components Inspection and Servicing
Cylinder Head Servicing
Cylinder Head Distortion
Valve Stem Runout
Valve Head Radial Runout
Valve Face Wear
Valve Guide-Valve Stem Clearance
Valve Stem Wear
Valve Guide Servicing
Valve Seat Width
Valve Seat Servicing
Valve Springs
Valve Spring Tension
Reassembly
Camshaft
Cam Wear
Cam Height
Camshaft Journal Wear
Camshaft Runout
Cam Sprocket Reassembly
Cam Chain Tensioner Disassembly
Inspection
Reassembling
Cam Chain 20-Pitch Length
Cam Chain Guide
Cylinder Distortion
Cylinder Bore
Piston Diameter
Piston-Cylinder Clearance
Piston Ring-Groove Clearance
Piston Ring Thickness
Piston Ring Free Eng Gap and Piston Ring End Gap
Oversize Piston Rings
Oversize Oil Rings
Oversize Side Rail
Piston Pin and Pin Bore
Connecting Rod Small End I.D.
Connecting Rod Big End Thrust Clearance
Connecting Rod-Crank Pin Bearing Selection
Bearing Selection Table
Crank Pin Bearing Oil Clearance
Connecting Rod I.D. Specification
Crank Pin O.D. Specification
Bearing Thickness
Bearing Assembly
Crankcase-Crankshaft Bearing Selection
Crank Journal Bearing Oil Clearance
Crankcase I.D. Specification
Crankshaft Journal O.D. Specification
Bearing Thickness Specification
Crankshaft Thrust Clearance
Right-Side Thrust Bearing Thickness
Thrust Bearing Selection Table
Crankshaft Runout
Clutch Drive Plates and Driven Plates
Clutch Spring Free Length
Clutch Bearings
Sleeve Hub Spring Washer
Starter Clutch Removal
Oil Pump
Transmission
Shift Fork-Groove Clearance
Shift Fork Groove Width
Shift Fork Thickness
Countershaft Disassembly
Driveshaft Disassembly
Countershaft and Driveshaft Reassembly
Shim Selection Table
Engine Reassembly
Fuel and Lubrication System
Fuel System
Fuel Cock
Carburetor Construction
I.D. No. Location
Diaphragm and Piston Operation
Slow System
Main System
Starter System
Float System
Needle Valve Inspection
Float Height Adjustment
Fuel Level Inspection
Balancing Carburetors
Lubrication System Chart
Engine Lubrication System
Oil Cooler
Oil Pressure
Oil Sump Filter
Emission Control and Regulations
Emission Regulations
Emission Control Carburetor Components
General Emission Information
Electrical System
Starter System Diagram
Starter Motor
Starter Motor Removal
Starter Motor Inspection
Carbon Brushes
Commutator
Armature Coil
Starter Motor Reassembly
Brush Holder
Housing Top
Securing Screws
Chain Tensioner
Starter Relay Inspection
Ignition System
Signal Generator
Ignitor
Ignition Coil
Charging System
Function of Regulator
Charging Output Check
AC Generator No-Load Performance
Regulator/Rectifier
Initial Charging
Filling Electrolyte
Charging Time
Servicing
Based on S.g.reading Recharging Operation
Service Life
Ignition Switch
Dimmer Switch
Horn Switch
Turn Signal Light Switch
Engine Kill Switch
Starter Interlock Switch
Front/Rear Brake Light Switch
Side Stand Check Light Switch
Gear Position Light Switch
Oil Pressure Switch
Wire Color
Combination Meter
Fuel Meter and Fuel Gauge
Chassis
Fairing
Removal
Front Wheel
Removal and Disassembly
Wheel Bearing
Tire
Axle Shaft
Wheel Bearings
Brake Disc
Caliper
Front Axle
Tire and Wheel
Tire Removal
Wheel
Valve
Valve Installation
Tire Mounting
Front Fork View
Damper Rod Ring
Oil Lock Piece
Fork Spring
Inner/Outer Tube
Modulator Plunger Assembly and Valve Assembly
Modulator Valve O-Rings
Chassis Reassembly
Oil Lock Piece and Washer
Damper Rod Bolt
Outer Tube Metal, Washer and Oil Seal
Modulator Valve
Fork Oil
Inner Tube
Frok Air
Steering Stem
Out Races
Bearing
Steering Stem Nut
Front Brake
Brake Pad Replacement
Caliper Removal and Disassembly
Cylinder
Piston
Dust Boot and Piston Seal
Disc
Master Cylinder Removal and Disassembly
Master Cylinder Inspection
Master Cylinder Reassembly
Rear Wheel
Rear Wheel and Mounting Drum Bearings
Cushion
Sprocket
Mounting Drum Bearing
Rear Sprocket
Rear Axle Shaft
Rear Brake
Master Cylinder Removal
Piston and Cup Set
Rear Brake Pedal
Rear Swing Arm
Swing Arm Bearings
Spacer and Dust Seal Cover
Swing Arm Pivot Shaft
Full Floating Suspension
Cushion Lever Rod Bearings
Rear Shock Absorber
Servicing Information
Troubleshooting
Engine
Electrical
Brakes
Wiring Diagram GS550E
Wiring Diagram GS550ES
Wire, Cable and Hose Routing
Wire Routing: GS550E
Wire Routing: GS550ES
GS550E and GS550ES
Cable Routing
Hose Routing
Oil Hose Routing
Brake Hose Routing
Special Tools
Tightening Torque
Tightening Torque Chart
Service Data
Valve+Guide
Camshaft+Cylinder Head
Cylinder+Piston+Piston Ring
Conrod+Crankshaft
Transmission+Drive Chain
Carburetor
Brake+Wheel
Suspension
Fuel+Oil
Wattage
Gs550L
View of Suzuki GS550L
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Fuel/Oil Recommendations
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