Tightening Torque; Engine - Suzuki GS500/F Service Manual

Gs500/f
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TIGHTENING TORQUE

ENGINE

Cylinder head cover bolt
Cylinder head nut
Cylinder head bolt
Cylinder stud bolt
Camshaft journal holder bolt
Cam sprocket bolt
Cam chain tensioner mounting bolt
Conrod bearing cap nut
Generator mounting rotor bolt
Starter clutch bolt
Signal generator bolt
Crankcase bolt
(6 mm)
(8 mm)
Counter-balancer shaft setting bolt
Oil pump mounting screw
Oil pressure regulator
Oil drain plug
Oil pan bolt
Clutch sleeve hub nut
Clutch spring set bolt
Oil cooler hose bolt (crankcase side)
(For GS500F)
Exhaust pipe bolt
Muffler mounting bolt
Engine mounting bolt
ITEM
GS500K4/FK4 ('04-MODEL)
N·m
kgf-m
14
1.4
38
3.8
10
1.0
15
1.5
10
1.0
18
1.8
10
1.0
32
3.2
120
12.0
18
1.8
20
2.0
11
1.1
22
2.2
40
4.0
10
1.0
19
1.9
23
2.3
14
1.4
50
5.0
5
0.5
* 26
* 2.6
10
1.0
23
2.3
66
6.6
13
lb-ft
10.0
27.5
7.0
11.0
7.0
13.0
7.0
23.0
87.0
13.0
14.5
8.0
16.0
29.0
7.0
13.5
16.5
10.0
36.0
3.5
* 19.0
7.0
16.5
47.5

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Questions and answers

Cole Flynn
February 21, 2025

There is no indication as to what size vacuum hosing is used for the carb/vac/**** air system. Google says both 5mm and 4.8mm

1 comments:
Mr. Anderson
February 21, 2025

The document mentions a "PAIR (AIR SUPPLY) SYSTEM HOSE ROUTING" for the Suzuki GS500/F but does not specify the exact size of the vacuum hoses used in the carburetor air system. It does mention a "thick side of the vacuum hose (Yellow)" connecting to a 3-way joint, but no precise dimensions are provided.

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This manual is also suitable for:

2004 gs5002004 gs500f2004 gs500k42004 gs500fk4

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