Neuton CE5.2 Safety & Operating Instructions Manual
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Neuton CE5.2 Safety & Operating Instructions Manual

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See also: Safety & Operating Instructions Manual
Battery-Powered Mower
Safety & Operating Instructions
Model: CE5.2
UPDATED
MAY 2010
N
Power Equipment
EUTON
75 Meigs Road
Vergennes, VT 05491
Toll-Free phone: 1-866-NEUTON1 (638-8661)
Fax: 1-802-877-1213
Website: www.neutonpower.com
E-
:
@
.
MAIL
INFO
NEUTONPOWER
COM
READ AND UNDERSTAND THIS MANUAL AND ALL INSTRUCTIONS BEFORE OPERATING THIS MOWER.

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  • Page 1 Battery-Powered Mower Safety & Operating Instructions Model: CE5.2 UPDATED MAY 2010 Power Equipment EUTON 75 Meigs Road Vergennes, VT 05491 Toll-Free phone: 1-866-NEUTON1 (638-8661) Fax: 1-802-877-1213 Website: www.neutonpower.com MAIL INFO NEUTONPOWER READ AND UNDERSTAND THIS MANUAL AND ALL INSTRUCTIONS BEFORE OPERATING THIS MOWER.
  • Page 2 If you have not already ordered it, be sure to try the CE5.2’s Trimmer Attachment, too. This option makes the CE5.2 the only mower that can also trim and edge your lawn – saving you steps, plus a whole garage full of separately powered equipment.

  • Page 3: Table Of Contents

    Table of Contents Chapter 1: Introducing the NEUTON Mower CE5.2 ..................1 About this Manual ................................1 Conventions used in this Manual..........................2 Chapter 2: Important Safety Considerations ....................3 Safety and Information Labels ........................... 3 Protecting Yourself and Those around You ......................4 Dressing Appropriately..............................
  • Page 4 Replacing the Spool Housing ...........................50 Cleaning the Trimmer ..............................51 Chapter 10: Parts Lists, Schematic Diagrams, and Warranty..............52 Parts List - NEUTON CE5.2 Mower...........................52 Schematic Diagrams - NEUTON CE5.2 Mower....................55 Parts List - Optional MA 3.1 Trimmer ........................57 Schematic Diagram - Optional MA 3.1 Trimmer....................58...

  • Page 5: Chapter 1: Introducing The Neuton Mower Ce5.2

    NEUTON Mower makes lawn care easy and enjoyable, year after year. As you get to know your NEUTON Mower, you will discover that it is strong, light, easy to maintain, and whisper quiet. It is clean, too, because it runs on a Battery. You will breathe easy and keep your lawn beautiful the smart fun way –...

  • Page 6: Conventions Used In This Manual

    THIS INFORMATION IS IMPORTANT IN THE PROPER USE OF YOUR MOWER. FAILURE TO FOLLOW THIS INSTRUCTION COULD RESULT IN DAMAGE TO YOUR MACHINE OR PROPERTY. This is a helpful hint to guide you in getting the most out of your NEUTON Mower. NOTE: This information may be helpful to you in using your Mower.

  • Page 7: Chapter 2: Important Safety Considerations

    Chapter 2: Important Safety Considerations We want you to enjoy years of safe and productive use from your NEUTON Battery-Powered Mower. We do not want you to have injuries, so please take a few moments to read the following instructions for safely operating your new machine.

  • Page 8: Protecting Yourself And Those Around You

    Dressing Appropriately • ALWAYS WEAR PROTECTIVE GOGGLES OR SAFETY GLASSES WITH SIDE SHIELDS WHEN USING YOUR NEUTON MOWER OR TRIMMER TO PROTECT YOUR EYES FROM POSSIBLE THROWN OBJECTS. USE A FACE OR DUST MASK WHEN OPERATING IN DUSTY CONDITIONS. •...

  • Page 9: Preparing To Use Your Mower Or Trimmer

    BEFORE STARTING. • NEVER OPERATE THE NEUTON MOWER OR TRIMMER WITHOUT THE PROPER GUARDS, SAFETY SWITCHES, OR OTHER SAFETY AND PROTECTIVE DEVICES IN PLACE AND PROPERLY CONNECTED. INSPECT THE MACHINE AND CUTTING BLADE (CORD) TO DETERMINE PROPER INSTALLATION OF THESE DEVICES, AND THEY ARE IN GOOD REPAIR, AND OPERATE PROPERLY.

  • Page 10: Operating Your Mower Or Trimmer Safely

    DAMAGE BEFORE RESTARTING AND OPERATING THE MACHINE. NOTE: Excessive vibration is generally a sign of trouble. • DO NOT USE YOUR NEUTON MOWER OR TRIMMER FOR ANY JOB OTHER THAN THE INTENDED USE. • ONLY USE THE TRIMMER FOR TRIMMING GRASS, WEEDS, AND OTHER VEGETATION.

  • Page 11: Handling The Battery Safely

    No list of Warnings and Cautions can be all-inclusive. If situations occur not covered by this manual, the operator must apply common sense and operate the NEUTON Mower or Trimmer in a safe manner. Visit our website at www.neutonpower.com or call 1-866-NEUTON1 (638-8661) for assistance.
  • Page 12 www.neutonpower.com...

  • Page 13: Chapter 3: Setting Up Your Neuton Mower

    Neuton Power Equipment Toll-Free at 1-866-NEUTON1 (638-8661). NEUTON Mower Package Checklist NEUTON Power Equipment ships the following items (Figure 1 on page 10) in your Mower package. Please check to make sure you have everything listed below: •...
  • Page 14 Mulching Plug Lock Washers NEUTON Mower Upper Handlebar Assembly Green Quick-Connect Knobs Lower Handlebars w/Black Bagger Connector Knobs Side Discharge Chute Battery Battery Charger Safety Key 36mm Wrench Figure 1 www.neutonpower.com...

  • Page 15: Assembling Your Neuton Mower

    Step 1: Read the Safety & Operating Instructions before proceeding The NEUTON Mower is a motorized cutting machine that uses a sharp Blade. For your safety, and for best results, it is important to read the information in “Chapter 2: Important Safety Considerations” before you assemble or use the Mower.
  • Page 16 Step 2: Remove the Battery You can quickly and easily remove the Battery from your Mower. 1. Open the Battery Cover (Figure 2). Press down on the Mower body next to the Battery Cover Handle before pulling the Cover open. 2.
  • Page 17 Upper Handlebar in a position Handlebars loosely connected, you can swing for ease of attachment. the Upper Assembly into place and tighten it (shown already attached) further (Figure 8) on page 14. Figure 7 Safety & Operating Instructions NEUTON CE5.2 Battery-Powered Mower -...
  • Page 18 2. Line up the holes of the Upper Handlebar Assembly with the holes in the Lower Handlebar sections. NOTE: There are three (3) height positions (holes in the Upper Handlebar) for the Upper Handlebar Assembly. Connect the Upper and Lower Handlebar sections together using the appropriate holes at a height that is most comfortable for you.
  • Page 19 Align the Plug in the Mower. • Start to push the top of the Plug in first. • Then put pressure towards the bottom and slide in the Plug. Engage Notch Figure 13 Safety & Operating Instructions NEUTON CE5.2 Battery-Powered Mower -...
  • Page 20 Rear Bagger The NEUTON Rear Bagger lets you cut and catch your grass clippings, eliminating the need to rake. The Rear Bagger easily attaches to the rear of the Mower (Figure 14). The Bagger is shipped unassembled. The following instructions outline the steps necessary to assemble, install, and remove the Bagger.
  • Page 21 Use the Cloth Handle (Figure 20) Latch Hook at the rear of the Bagger to move the contents toward the front as you empty the Bagger. Support Rod Figure 19 Cloth Handle Figure 20 Safety & Operating Instructions NEUTON CE5.2 Battery-Powered Mower -...
  • Page 22 Step 8: Insert the Battery after Being Fully Charged 1. Orient the Battery as shown in Figure 21a. Align the black side of the Battery with the side of the Mower housing where the label reads “Insert Battery with the black side along this edge.” NOTE: The indentations on the bottom of the Battery must line up with the metal tabs in the bottom the Battery compartment.
  • Page 23 Your Fully Assembled NEUTON Mower Start Knob Mower/Auxiliary Switch Status Indicator Light Control Bar Cable Guide Safety Key Slot Battery Cover Cutting Height Lever Optional Trimmer insertion ports Figure 22 Safety & Operating Instructions NEUTON CE5.2 Battery-Powered Mower -...

  • Page 24: Controls And Features

    Controls and Features Make certain that you are familiar with the Controls, Parts, and operation of your NEUTON Mower before using it. ⇒ Safety Key Slot The Safety Key Slot is for the Safety Key. ⇒ Safety Key The Safety Key, after you insert it into the Mower, allows the Motor to start and run. You can insert the Safety Key either way –...

  • Page 25: Cutting Height Lever

    Mower (rear position), used for normal mowing, and • Auxiliary (forward position), used when operating an attachment. For more information about options available for Mower/Auxiliary Switch your NEUTON Mower, see “Chapter 6: Optional Attachments”. Figure 25 Safety & Operating Instructions NEUTON CE5.2 Battery-Powered Mower -...

  • Page 26: Neuton Ce5.2 Product Specifications

    Neuton CE5.2 Product Specifications Motor 4300 Tip Speed 16,000 ft./min. AMP Idle 4 – 5 AMP Cutting 8 – 10 Size 500W, 24V DC/32 Amp Noise Under 80 Decibels Controls Start/Stop Safety Control Bar Shape Ergonomically Designed Removable Safety Key w/Circuit Breaker...

  • Page 27: Chapter 4: Operating Your Neuton Mower

    NOTE: The length of time that a Battery can hold a charge while mowing depends upon lawn conditions; tall or thick grass makes the Mower work harder causing the Battery to discharge faster. Safety & Operating Instructions NEUTON CE5.2 Battery-Powered Mower -...

  • Page 28: Adjusting The Cutting Height

    Adjusting the Cutting Height Using the Cutting Height Lever (Figure 26), adjust the Cutting Height so that you cut off only one (1) to two (2) inches of grass at a time. 1. Remove the Safety Key. 2. Make sure all four (4) Wheels are level. 3.

  • Page 29: Starting The Motor And Engaging The Blade

    STARTING, STOPPING, AND RESTARTING AN ELECTRIC MOTOR REPEATEDLY WITHIN A FEW SECONDS CAN GENERATE A GREAT DEAL OF HEAT AND DAMAGE THE MOTOR. TO PROTECT THE LIFE OF YOUR NEUTON MOWER, ALWAYS WAIT AT LEAST FIVE (5) SECONDS AFTER STOPPING BEFORE RESTARTING THE MOWER.

  • Page 30: Stopping The Motor And Blade

    Cut thicker grass at a higher Cutting Height, or cut a narrower swath. Do not force the Mower forward in thick grass; rather, cut it with a couple of passes. Your NEUTON Mower will do a better and safer job when cutting at a steady pace.

  • Page 31: Chapter 5: Charging And Caring For The Battery

    The Battery The NEUTON Mower comes with a sealed, lead acid Battery already installed at the factory. The Battery is 24 volts and rated at 10 amp-hours. The Battery should not leak, regardless of the position in which it is stored. Read “Handling the Battery Safely” in Chapter 2 for additional information.

  • Page 32: Charging The Battery

    DAMAGE TO THE CHARGER OCCURS, DISCONTINUE USE OF THE CHARGER IMMEDIATELY AND VISIT OUR WEBSITE AT WWW.NEUTONPOWER.COM OR CALL NEUTON POWER EQUIPMENT TOLL FREE AT: 1-866- NEUTON1 (638-8661) FOR A REPLACEMENT CHARGER. DO NOT ABUSE THE CORD. NEVER CARRY THE CHARGER BY THE CORD.

  • Page 33: Charging With The Battery Out Of The Mower

    DISCONNECT THE ROUND CHARGER PLUG FROM THE BATTERY. IF YOU REMOVE THE ROUND CHARGER PLUG FIRST, THE EXPOSED CONNECTOR COULD BE ACCIDENTALLY SHORT-CIRCUITED BY FOREIGN MATERIAL, WHICH MIGHT CAUSE A FIRE. Safety & Operating Instructions NEUTON CE5.2 Battery-Powered Mower -...

  • Page 34: Recharging After Each Use Of The Mower

    Mower and either replace or recharge the Battery. Unlike “Smart Batteries” found in devices such as cell phones, you should NOT run the NEUTON Mower Battery until completely drained. You will reduce the long-term performance of the Battery if allowed to run to full depletion.

  • Page 35: Recharging To Full Charge For Off-Season Storage

    Leaving the Battery with a full charge is the best way to store the Battery. • Over time, Batteries will slowly discharge. For more information on storing your Mower, see “Chapter 7: Maintaining and Storing your NEUTON Mower”. Safety & Operating Instructions...

  • Page 36: Caring For The Battery

    • Use only an approved 24-Volt NEUTON Charger to charge the Battery. Make sure that the NEUTON Charger output voltage printed on the Charger label matches the voltage of your Battery. Use of a different Charger may not allow the Battery to fully recharge and may cause a fire or explosion.

  • Page 37: Chapter 6: Optional Attachments

    Chapter 6: Optional Attachments You can purchase Optional Attachments for your NEUTON Mower. To order any of these Optional Attachments, please visit our website at www.neutonpower.com or call Neuton Power Equipment Toll Free 1-866-NEUTON1 (638-8661). Your NEUTON Mower shipped with the Side Discharge Chute, allowing you to discharge grass clippings as the standard mowing mode, a rear Bagger which allows you collect grass clippings, and a Mulching Plug that allows you to mulch clippings.

  • Page 38: Utility Shelf

    Utility Shelf The Utility Shelf attaches to the Handlebar frame (Figure 33) and is a convenient place to hold small tools or a water bottle while you are mowing. Utility Shelf Figure 33 www.neutonpower.com...

  • Page 39: Chapter 7: Maintaining And Storing Your Neuton Mower

    FREQUENTLY, AND REPLACE THEM WITH THE MANUFACTURERS RECOMMENDED PARTS WHEN NECESSARY. • CHECK THE BLADE AND MOTOR MOUNTING BOLTS AT FREQUENT INTERVALS FOR PROPER TIGHTNESS. USE ONLY AUTHORIZED NEUTON REPLACEMENT PARTS. • KEEP YOUR MOWER FREE OF GRASS, LEAVES, OR OTHER DEBRIS BUILD-UP. •...

  • Page 40: Cleaning Your Mower

    Cleaning Your Mower Periodically clean your Mower to ensure peak performance. BEFORE PERFORMING THE FOLLOWING CLEANING PROCEDURES, REMOVE THE SAFETY KEY AND BATTERY TO PREVENT ACCIDENTAL STARTING. Supplies Needed: • Clean, damp cloth or sponge • Mild soap or detergent (if needed) •...

  • Page 41: Removing And Attaching The Blade

    Tools and Supplies Needed: • 36mm Wrench (supplied with Mower) • 3/4" Wrench or Socket • Torque Wrench • Heavy Gloves WEAR HEAVY GLOVES TO PROTECT YOUR HANDS WHEN REMOVING AND ATTACHING THE BLADE. Safety & Operating Instructions NEUTON CE5.2 Battery-Powered Mower -...

  • Page 42: Sharpening The Blade

    Tools and Supplies Needed: • (See list on previous page) Blade Adapter • Fine-Toothed File or NEUTON Blade Sharpener (optional) • Safety Glasses • Vise 1. Remove the Blade (see steps 1 thru 5 above). 2. Secure the Blade in a sturdy Vise and while wearing Safety...

  • Page 43: Balancing The Blade

    NOTE: When sharpening a used Blade, be especially careful to keep it balanced. If in doubt, replace the Blade with a new one. Of course, you can always have a Mower Service sharpen and balance your Blade. Balanced Screwdriver Figure 36 Safety & Operating Instructions NEUTON CE5.2 Battery-Powered Mower -...

  • Page 44: Storing Your Neuton Mower

    Storing Your NEUTON Mower ALWAYS STOP THE MOTOR, WAIT FOR THE BLADE TO STOP MOVING, REMOVE THE SAFETY KEY AND REMOVE THE BATTERY TO PREVENT ACCIDENTAL STARTING DURING STORAGE. Whether you store the Mower for a short or long period, always remember these important guidelines: •...

  • Page 45: Chapter 8: Troubleshooting Tips

    Most difficulties are easy to fix. Consult the Troubleshooting Table for common problems and their solutions. If you continue to experience problems or need repairs beyond these minor adjustments, visit our website at www.neutonpower.com or call Neuton Power Equipment Toll Free at: 1-866-NEUTON1 (638-8661) for assistance.
  • Page 46 ALWAYS REMOVE THE SAFETY KEY AND BATTERY BEFORE PERFORMING ANY ADJUSTMENTS, MAINTENANCE, OR REPAIRS TO YOUR MOWER. ROBLEM ORRECTIVE CTION ⇒ The Battery was probably not at full charge prior to Mowing. Charge the Battery, The Mower runs, but the cutting if necessary.
  • Page 47 ⇒ Verify your Standard 110-Volt wall outlet is functioning correctly by plugging a lamp or other electrical device into the same socket on the wall outlet you are intending to use. Safety & Operating Instructions NEUTON CE5.2 Battery-Powered Mower -...

  • Page 48: Chapter 9: Optional Ma 3.1 Trimmer

    Chapter 9: Optional MA 3.1 Trimmer This chapter explains the safe operation, use, and maintenance of the MA 3.1 Trimmer. Please read this entire chapter before attaching and using the Trimmer. Safety and Information Labels You will find the following labels on the Trimmer Trimmer Warning and Safety Instructions label (237411) Trimmer Danger label (237771) www.neutonpower.com...

  • Page 49: Operating Your Trimmer Safely

    Mower (Figure 37) to trim and edge your lawn without your having to buy both a separate Trimmer and Edger. The Trimmer can cut an eleven (11) inch swath. The NEUTON Trimmer ships fully assembled and ready to use. Also included are two (2) replacement Cord Spools for the Trimmer.

  • Page 50: Attaching, Removing And Using The Trimmer

    Attaching, Removing and Using the Trimmer Attaching and removing the Trimmer is quick and easy. Attaching the Trimmer 1. Adjust the Mower Cutting Height Lever to position 6; this sets the Cutting Height to the highest level. 2. Slide the Trimmer Posts into the slots in the front of the Mower (Figure 38).

  • Page 51: Adjusting The Trimmer Head

    To set the Trimmer Head for edging or trimming, turn the orange Adjust Knob on top of the Trimmer counterclockwise and rotate the Trimmer Head to the Trim or Edge position (Figure 40 or 41). Adjust Knob Trim Position Figure 40 Edge Position Adjust Knob Figure 41 Safety & Operating Instructions NEUTON CE5.2 Battery-Powered Mower -...

  • Page 52: Starting The Trimmer

    Starting the Trimmer The Battery in the NEUTON Mower powers the Trimmer, making the cutting cord spin. Make sure the Battery has a full charge before you begin. • STARTING, STOPPING, AND RESTARTING AN ELECTRIC MOTOR REPEATEDLY WITHIN A FEW SECONDS CAN GENERATE A GREAT DEAL OF HEAT AND DAMAGE THE MOTOR.

  • Page 53: Advancing The Cord

    Battery comes in handy. Be sure to remove the Safety Key when you change the Battery. • Be sure to clean the Trimmer Head frequently keeping the cooling vents and air intake holes free of debris. Safety & Operating Instructions NEUTON CE5.2 Battery-Powered Mower -...

  • Page 54: Maintaining And Storing The Neuton Trimmer

    Maintaining and Storing the NEUTON Trimmer This section explains how to replace the Spool, change the Spool Housing, clean, and store the Trimmer. ALWAYS REMOVE THE SAFETY KEY BEFORE REMOVING THE TRIMMER FROM THE MOWER, PERFORMING ANY ADJUSTMENTS, MAINTENANCE, SPOOL CHANGES, OR REPAIRS TO THE TRIMMER. ALLOW THE TRIMMER TO COOL AT LEAST FIVE (5) MINUTES BEFORE SERVICING OR STORING.

  • Page 55: Cleaning The Trimmer

    Trimmer. 4. Remove any grass or weeds that might have wound around the Spool. 5. Store the Trimmer indoors in a dry place and out of the reach of children. Safety & Operating Instructions NEUTON CE5.2 Battery-Powered Mower -...

  • Page 56: Chapter 10: Parts Lists, Schematic Diagrams, And Warranty

    Chapter 10: Parts Lists, Schematic Diagrams, and Warranty Parts List - NEUTON CE5.2 Mower NOTE: Part numbers listed are available through Neuton Power Equipment. Item # Description Part # Item # Description Qty Part # 1-16 Handlebar Assembly 202051 Guide, Cable 198481 w/Labels #103, #104 &...
  • Page 57 Arm, Battery 196441 Axle, Rear w/Cutting Height 243731 Lever Wire, Black, #16, 200mm L 196051 Cap, Rear wheel 176391 Wire, Battery, Red, #12, 243621 Connecting Rod Height 176401 410mm L Adjustment, Axle Safety & Operating Instructions NEUTON CE5.2 Battery-Powered Mower -...
  • Page 58 Mulching Plug 203831 Battery Charger 196081 Battery Pack, orange 178781 Mower Safety & Operating 237721 Instructions Manual Label, Danger, English 237561 Label, Warning & Safety 237681 Instructions Label, Neuton 237691 Label, Bagger 237451 Label , PC (right & left) 237701 www.neutonpower.com...

  • Page 59: Schematic Diagrams - Neuton Ce5.2 Mower

    Schematic Diagrams - NEUTON CE5.2 Mower 071101 Safety & Operating Instructions NEUTON CE5.2 Battery-Powered Mower -...
  • Page 60 071120 www.neutonpower.com...

  • Page 61: Parts List - Optional Ma 3.1 Trimmer

    Parts List - Optional MA 3.1 Trimmer NOTE: Part numbers listed are available through Neuton Power Equipment. Item # Description Part # Item # Description Qty Part # 1+2+3 Pillar Base Set 243251 Fan, Motor 195701 Pillar Base (Upper) 243261...

  • Page 62: Schematic Diagram - Optional Ma 3.1 Trimmer

    Schematic Diagram - Optional MA 3.1 Trimmer 071101 www.neutonpower.com...
  • Page 63 Neuton Power Equipment however, limits the implied warranties of ® merchantability and fitness in duration to a period of two (2) years, one (1) year for the NEUTON Attachments and Accessories, in personal residential household use.
  • Page 64 Daily Checklist for your NEUTON Mower To help maintain your NEUTON Mower for optimum performance, we recommend you follow this checklist each time you use your machine. [ ] BATTERY: Make sure the Battery has a full charge. [ ] CLEAN: Before inserting the Safety Key, inspect the Mower Blade and clean it to remove any debris (such as grass or twigs) that might be clinging to the Blade from its last use.

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