Table Of Contents - NorthStar M4592900A.4 Owner's Manual

Belt-driven air compressor pumps

Table of Contents

Equipment Protection Quick Facts ........................................................................................................................................ 1

Table of Contents ........................................................................................................................................................ 2

About Your Air Compressor Pump ............................................................................................................................ 4

Specifications .............................................................................................................................................................. 5

Engine / Motor Pulley Sizing Calculations ............................................................................................................................. 5

Component Identification ........................................................................................................................................... 6

Mounting Dimensions ................................................................................................................................................. 7

Safety Signal Words .................................................................................................................................................... 8

Hazard Signal Word Definitions ............................................................................................................................................ 8

Initial Set-Up ................................................................................................................................................................ 9

Step 1. Inspect & Unpack ........................................................................................................................................................ 9

Step 2. Assembly ..................................................................................................................................................................... 9

Attach Regulator (Recommended) ........................................................................................................................................ 9

Step 3. Select Suitable Location ............................................................................................................................................. 9

Operation ................................................................................................................................................................... 10

Follow Operation Safety Rules ............................................................................................................................................. 10

Prepare for Operation ............................................................................................................................................................ 10

Check/Add Oil to the Pump ................................................................................................................................................. 10

Proper Air Hose and Tool Use .............................................................................................................................................. 11

Pressure Control Related Devices ...................................................................................................................................... 11

Compressor - Tool Requirements ....................................................................................................................................... 11

Using Compressor Pump for Spraying ................................................................................................................................ 11

Flammable Materials ........................................................................................................................................................... 11

Moisture in Compressed Air ................................................................................................................................................ 11

For Malfunction During Operation ....................................................................................................................................... 12

Maintenance & Repair ............................................................................................................................................... 13

Maintenance Schedule Summary ............................................................................................................................. 13

Detailed Instructions - Maintenance & Repair ........................................................................................................ 13

Inspect Safety/Relief Valve ................................................................................................................................................. 13

Inspect Air Filter .................................................................................................................................................................. 13

Keep Compressor Clean ..................................................................................................................................................... 13

Inspect Compressor for Air Leaks ....................................................................................................................................... 14

Change Pump Oil ................................................................................................................................................................ 14

Check Drive Belt for Tension and Alignment....................................................................................................................... 14

Keep Compressor Clean ..................................................................................................................................................... 14

Troubleshooting ........................................................................................................................................................ 15

4592900 Pump Explosion ......................................................................................................................................... 16

4592900 Pump Parts List .......................................................................................................................................... 17

4592900 Pump Kits .................................................................................................................................................... 17

4593000 Pump Explosion ......................................................................................................................................... 18

4593000 Pump Parts List .......................................................................................................................................... 19

4593000 Pump Kits .................................................................................................................................................... 20