NorthStar M459212B.6 Owner's Manual

Gasoline portable air compressor
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Instructions for Installation/Set-up, Operation, Maintenance, & Storage
This NorthStar® belt-driven compressor has a single stage 2-cylinder pump (Model 459212) or a 2-stage 3-cylinder
pump (Model 459222), an engine with cast iron cylinders for long life, and a compact design rated for 130 maximum
PSI (Model 459212) or 175 maximum PSI (Model 459222). Its continuous-duty rating ensures long-lasting
performance, and its cast iron pump head ensures superior heat dissipation. Lift eyes are provided for lifting or tying
down.
Read and understand this Owner's Manual completely before using and keep this manual for review. Failure to
properly set up, operate, and maintain this compressor in accordance to this manual could result in injury or death to
operator or bystanders.
WARNING: SPECIAL HAZARDS
 CO Poisoning: Exhaust from engine contains carbon monoxide, a poisonous gas that can cause carbon monoxide
poisoning and possible death if inhaled. ONLY run air compressor OUTDOORS and at least 20 feet from the home, away
from windows, vents and air intakes, to allow proper ventilation. If you start to feel sick, dizzy, or weak while using the air
compressor, shut off the engine and get to fresh air RIGHT AWAY.
 Injection Injury: High-pressure air stream can pierce skin and underlying tissues, leading to serious injury and possible
amputation. Such an injection injury can result in blood poisoning and/or severe tissue damage.
 Flying Debris: High-pressure air stream can cause flying debris and possible surface damage.
 Electric shock: Operating equipment in wet conditions or near water can cause electric shock.
 Not For Breathing Air: NorthStar compressors are NOT designed, intended, or approved for supplying breathing air. No
compressed air should be used for breathing unless air is treated in accordance with applicable standards.
 Fire/Explosion: Sparks from air powered tool heads or attachments can ignite fuel or other flammable liquids or vapors in
the vicinity. Exceeding the maximum pressure for air tools or attachments could cause them to explode.
 Burns: Compressor pump, engine and discharge tubing are hot surfaces that can cause burn injuries.
Detailed safety information about these hazards appears throughout this manual.
Inspect Upon Delivery: FIRST! Inspect for missing or damaged components. See "Initial Set-Up" section for where
to report missing or damaged parts.
Add Engine Oil: Engine is shipped without oil. See engine manual for instructions on capacity and viscosity
recommendations.
Check Pump Oil: Pump is shipped with oil. Check the pump oil level before starting. See "Preparing for Operation"
section of this Owner's Manual for capacity and viscosity.
Use Mechanical Lifting Equipment: Compressor is shipped on a pallet and is too heavy to handle manually. Use
proper lifting equipment for unloading and moving to installation site. Lifting eyes are provided.
Run Pump Unloaded for Break-in Period: Before initial use, open drain valves and run compressor for 20 minutes
to break in pump parts.
Follow Maintenance Schedule: Engine, pump, air filter, and tank require periodic inspection and servicing to keep
compressor functioning efficiently. See "Maintenance Schedule Summary" for frequency of servicing.
Owner's Manual
Gasoline Portable Air Compressor
(For Outdoor Use only)

Equipment Protection Quick Facts

M459212B.6
ITEM NUMBER: 459212, 459222
SERIAL NUMBER: _____________
1

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Summary of Contents for NorthStar M459212B.6

  • Page 1: Equipment Protection Quick Facts

    M459212B.6 ITEM NUMBER: 459212, 459222 SERIAL NUMBER: _____________ Owner’s Manual Gasoline Portable Air Compressor (For Outdoor Use only) Instructions for Installation/Set-up, Operation, Maintenance, & Storage This NorthStar® belt-driven compressor has a single stage 2-cylinder pump (Model 459212) or a 2-stage 3-cylinder pump (Model 459222), an engine with cast iron cylinders for long life, and a compact design rated for 130 maximum PSI (Model 459212) or 175 maximum PSI (Model 459222).
  • Page 2: Table Of Contents

    Table of Contents Equipment Protection Quick Facts ............................1 TABLE OF CONTENTS ..............................2 ABOUT YOUR AIR COMPRESSOR ..........................4 SPECIFICATIONS ................................ 5 COMPONENT IDENTIFICATION ..........................6 SAFETY ..................................7 Hazard Signal Word Definitions ............................7 SAFETY LABELING ..............................8 Safety Decal Locations .................................
  • Page 3 Drain Receiver Tank and Inspect Tank ..........................19 Check Drive Belt for Tension and Alignment........................19 Inspect & Clean Spark Arrestor (if Equipped) ........................20 Keep Compressor Clean ..............................20 TROUBLESHOOTING ..............................21 PARTS EXPLOSION- MODEL 459212 & 459222 REV B.6 ..................22 PARTS LIST- MODEL 459212 &...
  • Page 4: About Your Air Compressor

    About Your Air Compressor Thank you for purchasing a NorthStar air compressor! It Site Location. Intended for outdoor use only. is designed for long life, dependability, and top Personal Protection. Wear safety apparel during performance. operation, including safety glasses with side and top Intended Use.
  • Page 5: Specifications

    Specifications MODEL Model # 459212 459222 FLOW OUTPUT Max. Pressure Rating 130 PSI 175 PSI Volume Rating @ 90PSI 13.7 CFM 14.9 CFM Receiver Capacity 8 gal. 8 gal. ENGINE Engine Honda GX160 Honda GX270 Engine Displacement (cc) 163 cc 270 cc DIMENSIONS / COMPONENTS Length...
  • Page 6: Component Identification

    Component Identification Pneumatic Tires: Keep tire pressure at 30 PSI for Air Compressor Pump: Shipped with oil. easy movement. Belt Guard: Covers belt, engine pulley and flywheel. Unloader: Vents discharge air to atmosphere in NEVER operate compressor without belt guard in start/stop operation.
  • Page 7: Safety

    Safety Hazard Signal Word Definitions This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. DANGER (red) indicates a hazardous situation, which if DANGER not avoided, will result in death or serious injury.
  • Page 8: Safety Labeling

    Safety Labeling Safety Decal Locations WARNING: ALWAYS make sure safety labels are in place and in good condition. If a safety label is missing or not legible, order new labels from NorthStar Product Support at 1-800-270-0810. On-Product Warning Labels Location Part numbers Description Air Compressor Instructions...
  • Page 9: Safety Decals

    Safety Decals To order replacement safety labels, call NorthStar Product Support at 1-800-270-0810.
  • Page 10: Initial Set-Up

    Initial Set-Up Step 1. Inspect & Unpack Step 2. Assembly Remove from pallet: Upon receipt, inspect air compressor for missing or 1. Remove and discard the tie strap. damaged parts. Verify that it is the compressor you 2. Unbolt the compressor feet by removing the lag ordered.
  • Page 11: Outdoor Use Only

    Outdoor Use Only Select a suitable outdoor location: Where it will NOT be exposed to rain, snow, or  DANGER: Carbon monoxide hazard direct sunlight. Exhaust fumes from the engine contain carbon monoxide Where no flammable vapors, dusts, and gases (CO), a poisonous gas you cannot see, smell, or taste.
  • Page 12 Do not use plastic (PVC) pipe, rubber hose, copper, or lead-tin soldered joints anywhere in the compressed air system.
  • Page 13: Operation

    Operation Follow Safety Rules for Operation Ensure belt guards and covers are securely in  place. Before starting the compressor, review the safety rules found below and throughout the manual. WARNING: Entanglement hazard Do NOT operate with protective covers or guards WARNING removed.
  • Page 14: Check And Fill Gasoline Tank

    To Fill Gas Tank: Oil Cap 1. Before removing fuel cap, make sure compressor Breather Cap has been off and allowed to cool for at least 2 minutes. WARNING: Hot engine hazard A running engine is hot enough to ignite fuel. Never add fuel or remove gas cap if engine is running or still hot.
  • Page 15: Start-Up Procedures

    Start-Up Procedures WARNING: Inflatables/Low PSI tire Never use compressor to inflate small low-pressure CAUTION: Break-in period objects, i.e., balloons/inflatables, small or low volume Before initial use, open drain valves and run the PSI tires. It is easy to over-pressurize them, causing compressor for 20 minutes to break-in pump parts.
  • Page 16: Attaching Air Hose And Tools

    the gun as droplets mixed with the spray material. If this When using high-pressure tools, make sure the  is not acceptable for your application, an external air tool is properly coupled, user is wearing dryer must be added to the system. protective equipment, and there are no persons nearby.
  • Page 17: Storage

    Storage Choose a storage location When you are finished using the compressor, you must: An appropriate storage location is: Make sure the compressor is shut down and all  Clean and dry tools are disconnected. (See “Shutdown” section.)  Away from sources of heat, open flames, sparks, Drain air receiver tank.
  • Page 18: Maintenance & Repair

    Maintenance & Repair WARNING: Maintenance hazards ALWAYS shut off the engine, disconnect the spark plug wire from spark plug and release air pressure from the receiver tank before cleaning, adjusting, or servicing the compressor. Make sure all guards and shields are replaced before re-starting. Maintenance Schedule Summary Item Frequency...
  • Page 19: Engine Maintenance

    Squirt soapy water around joints during  WARNING: Air tank hazards compressor operation and watch for bubbles. Failure to replace a rusted air receiver tank could result Developing bubbles indicate a leak is present. in tank rupture or explosion, which could cause substantial property damage, severe personal injury, or Tighten fittings if necessary.
  • Page 20: Inspect & Clean Spark Arrestor (If Equipped)

    Keep Compressor Clean 8. Tighten the four fasteners holding the engine to Do not allow air intakes to become blocked. If dust or the top plate while tension and alignment is debris accumulates in the compressor, clean the maintained. compressor with a damp cloth or soft bristle brush. 9.
  • Page 21: Troubleshooting

    Troubleshooting This section provides a list of the more frequently encountered compressor malfunctions, their causes and corrective actions. Some corrective actions can be performed by the operator or maintenance personnel, and others may require assistance of a Service Center. Contact NorthStar at 1-800-270-0810 for service locations. PROBLEM POSSIBLE CAUSE Engine does not start.
  • Page 22: Parts Explosion- Model 459212 & 459222 Rev B.6

    Parts Explosion- Model 459212 & 459222 Rev B.6...
  • Page 23: Parts List- Model 459212 & 459222 Rev B.6

    Parts List- Model 459212 & 459222 Rev B.6 Ref# Part# Description Model Ref# Part# Description Model Safety Valve, ¼” 60590 Honda GX 160 459212 35120 459212 39115 Honda GX 270 459222 35121 ASME 459222 788040 Manual Tube CD3203 Honda Bushing Air Gauge, Liquid 788562 Sheave, AK44H...
  • Page 24: 459212 Pump Explosion

    459212 Pump Explosion Fig04497...
  • Page 25: 459212 Pump Parts List

    459212 Pump Parts List Ref# Part# Description Kit # Ref# Part# Description Kit # 788880 Oil sight gauge Cylinder head Kit # 1 789386 Oil filling plug Allen bolt set Kit # 1 Bearing 789354 Air filter * Crankshaft and balancer 789355 Filter element Bearing...
  • Page 26: 459222 Pump Explosion

    459222 Pump Explosion...
  • Page 27: 459222 Pump Parts List

    459222 Pump Parts List Ref# Part# Description Kit # Cylinder head Kit # 1 Allen bolt set 789354 Air filter * 789355 Filter element Cylinder head gasket Kit # 2 In.& ex. valve assembly Kit # 3 Valve seat gasket Kit # 2 Double head screw set Kit # 4...
  • Page 28: 459222 Pump Kits

    459222 Pump Kits Kit # 6 – Piston Ring Kit– Part # 789360 Kit # 1 - Cylinder Head Kit– Part # 789336 Ref# Description Kit Qty Ref# Description Kit Qty Cylinder head Cylinder gasket Allen bolt set Piston ring Piston ring Kit # 2 –...
  • Page 29: 459212 Pneumatic Schematic

    459212 Pneumatic Schematic...
  • Page 30: 459222 Pneumatic Schematic

    459222 Pneumatic Schematic...
  • Page 31: Appendix A: Lubricants And Compatibility

    Appendix A: Lubricants and Compatibility Alternate Lubricants. The following table lists materials that are suitable or not You may use a petroleum-based lubricant that is recommended for use with synthetic oil. As some oil premium quality, does not contain detergents, contains escapes into the compressed air, all components that only anti-rust, anti-oxidation, and anti-foam agents as come into contact with the air (i.e., piping, filters, hoses,...
  • Page 32: Limited Warranty

    Limited Warranty Dear Valued Customer: The NorthStar Product you just purchased is built with the finest material and craftsmanship. Use this product properly and enjoy the benefits from its high performance. By purchasing a NorthStar product, you show a desire for quality and durability. Like all mechanical equipment this unit requires a due amount of care.
  • Page 33 Assembled by Northern Tool & Equipment Company, Inc. Burnsville, MN 55306 NorthernTool.com...

This manual is also suitable for:

459212459222

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