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Craftsman 919.152144 Owner's Manual

Permanently lubricated tank mounted air compressor
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Owner's Manual
i (RRFTSMRN'i
Permanently
Lubricated
Tank Mounted
AIR COMPRESSOR
Model No.
919.152144
Safety
Guidelines
Assembly
Operation
Maintenance
Service
and Adjustments
Troubleshooting
Repair Parts
CAUTION:
Read the Safety Guidelines
and All Instructions Carefully Before
Operating.
Sears,
Roebuck
and Co., Hoffman
Estates,
IL 60179
U.S.A.
Visit our Craftsman website: www.sears.com/craftsman
A02265
Rev. 0 1/21/04

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Summary of Contents for Craftsman 919.152144

  • Page 1 • Maintenance • Service and Adjustments • Troubleshooting • Repair Parts CAUTION: Read the Safety Guidelines and All Instructions Carefully Before Operating. Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A. Visit our Craftsman website: www.sears.com/craftsman A02265 Rev. 0 1/21/04...
  • Page 2 HOW TO ORDER REPAIR PARTS ...... back cover FULL ONE YEAR WARRANTY AIR COMPRESSOR If this CRAFTSMAN Air Compressor fails due to a defect in material or workmanship within one year from the date of purchase, Sears will at its option repair or replace it free of charge.
  • Page 3: Glossary

    Model No. g19,152144 Max. Developed Running HP Bore 47.625 Stroke 31.75 Voltage-Single Phase 120V Minimum Branch Circuit Requirement 10 amps Fuse Type Time Delay Air Tank Capacity Approx. Cut-In Approx. Cut-out SCFM @ 40 psig SCFM @ 90 psig Refer to Glossary for abbreviations.
  • Page 4 Save these instructions Improper operation or maintenance of this product could result in serious injury and property damage. Read and understand all warnings and operation instructions before using this equipment. ,r:_J.'_ ---i n WARNING: Risk of explosion or fire What Could Happen How To Prevent It It is normal for electrical contacts Always operate the compressor...
  • Page 5: Accessories

    :f:_rj:_;!] WARNING: Risk of Bursting Air Tank: The following conditions could lead to a weakening of the tank, and result in a violent tank explosion and could cause property damage or serious injury, How To Prevent It What Could Happen Failure to properly drain condensed Drain tank dally or after each use.
  • Page 6 ;r.4"4_ -'1 m WARNING: Risk of Electrical Shock Whet Could Happen How To Prevent It Your air compressor is powered by Never operate the compressor outdoors electricity. Like any other electrically when it is raining or in wet conditions. powered device, If it is not used Never operate compressor with properly it may cause electric shock,...
  • Page 7 WARNING: Risk of Burns How To Prevent It What Could Happen Never touch any exposed metal parts Touching exposed metal such as the on compressor during or immediately compressor head or outlet tubes, can after operation. Compressor will remain result in serious burns. hot for several minutes after operation.
  • Page 8 WARNING: Risk of Serious Injury or Property Damage When Transporting Compressor (Fire, Inhalation, Damage to Vehicle Surfaces) What Could Happen How To Prevent It Oil can leak or spill and could result in Always place COMPRESSOR on a fire or breathing hazard; serious injury or protective mat when transporting death can result, oil leaks will damage protect against damage to vehicle from...
  • Page 9: Duty Cycle

    [,_o_:'}:'Y.,1 -'_'d Become familiar with these terms When the tank pressure drops to a certain low level the motor will restart before operating the unit. automatically. The low pressure at CFM: Cubic feet per minute. which the motor automatically SCFM: Standard cubic feet per restarts is called "cut-in"...
  • Page 10: Installation

    HOW TO SET UP YOUR IMPORTANT: The outlet being used must be installed and grounded in UNIT accordance with all local codes and ordinances. Location of the Air Compressor Make sure the outlet being used Locate the air compressor in a clean, has the same configuration dry and well ventilated area.
  • Page 11: Operation

    Extension Cords Voltage and Circuit Protection Refer to the specification chart for the Using extension cords is not recommended. The use of extension voltage and minimum branch circuit requirements. cords will cause voltage to drop resulting in power loss to the motor Risk of Unsafe and overheating.
  • Page 12 Know Your Air Compressor READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR UNIT. Compare the illustrations with your unit to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. Quick Connect Tank Regulator Pressure Gauge...
  • Page 13 Air Compressor Pump (not shown): Plug the power cord into the Compresses air into the air tank. correct branch circuit receptacle. Working air is not available until the (Refer to Voltage and Circuit compressor has raised the air tank Protection paragraph in the pressure above that required at the Installation section of this air outlet.
  • Page 14 How to Start: Before Each Start-Up: Place On/Auto/Off lever to Turn the On/Auto/Off lever to "OFF" and close air regulator. "AUTO" and allow tank pressure to build. Motor will stop when Pull regulator knob out, turn tank pressure reaches "cut-out" counterclockwise until it stops.
  • Page 15 Customer Responsibilities Before Daily or each after each 3heck Safety Valve • 3rain Tank • Drain Tank Risk of Unsafe Operation. Unit Set the On/Auto/Off lever to cycles automatically when power is "OFF" and unplug unit. on. When servicing, you may be Pull the regulator knob out and exposed to voltage sources, turn counterclockwise...
  • Page 16: Maintenance

    NOTE: The hose clamp is not ALL MAINTENANCE AND REPAIR reusable. You must purchase a new OPERATIONS NOT LISTED MUST hose clamp, see the ParLs List BE PERFORMED BY A TRAINED Manual or purchase a standard hose SERVICE TECHNICIAN. clamp at a local hardware store. Unscrew the check valve (turn _Risk of Unsafe...
  • Page 17 To Replace Regulator Assemble the regulator and orient as shown. Release all air pressure from air tank. See "To Drain Tank" in the Maintenance section. Set the On/Auto/Off lever to "OFF" and unplug unit. Using an adjustabJe wrench remove the outlet pressure gauge and quick connect from the regu_ato_ NOTE: Arrow indicates flow of air.
  • Page 18 Before you store the air compressor, Risk of Bursting. make sure you do the following: Water will condense in the air tank. If not Review the "Maintenance" drained, water will corrode and section on the preceding pages weaken the air tank causing a risk and perform scheduled of air tank rupture.
  • Page 19: Service And Adjustments

    d:TollJ :| l ::_-'_ - " [oIo_ | I_ B Risk of Unsafe Operation. Unit cycles automatically when power is on. When servicing, you may be exposed to voltage sources, compressed air, or moving parts. Before servicing unit unplug or disconnect electrical supply to the air compressor, bleed tank of pressure, and allow the air compressor to cool.
  • Page 20 CAUSE PROBLEM CORRECTION Pressure reading It is normal for "some" If there is an excessive on the regulated 3ressure drop to occur. amount of pressure drop pressure gauge when the accessory is used, drops when an adjust the regulator following accessory is the instructions in the...
  • Page 21 PROBLEM CAUSE CORRECTION Regulator will Damaged regulator. Replace. not shut off air outlet. Motor will not Let motor cool off and Motor overload protection run. overload switch will switch has tripped. automatically reset. Tank pressure exceeds Motor will start automatically when tank pressure drops pressure switch "cut-in"...
  • Page 22 Air Compressor Model Number 919.152144 A02265 22-ENG...
  • Page 23 Air Compressor Model Number 919.152144 PART NUMBER DESCRIPTION Z-D24671 Tank SST-108 Recess Rubber Bumper (3 used) 91895680 Screw (3 used) SSF-621 Screw (2 used) D30198 Nipple, 1/4-18 NPT X 2.50 AC-0430 Drain Valve D20114 Safety Valve D27253 Regulator D20675 Quick Connect 1/4 NPT Z-D27212 Gauge 2"...
  • Page 24 Air Compressor Model Number 919.152144 Torque 30-45 in. Ibs 11-2 11-1 _\\\\ "19 Hand Tight Torque 10 inlbs A02265 24- ENG...
  • Page 25 Air Compressor Model Number 919.152144 PART NUMBER DESCRIPTION CAC-1320 Shroud (left) D25735 Shroud (right) D25877 Head CAC-1212 Tube Seal D22253 Outlet Tube Z-D24819 Head Gasket Z-D29777 Valve Plate Assembly SSG-8169 O-Ring 2.132/2.0961D .073/.067W +> Cylinder Sleeve SSF-3147 Screw, 3/8-16UNC Socket Head >...
  • Page 26: Notes/Notas

    GARANT|A TOTAL DE UN AI_IO DEL COMPRESOR DE AIRE Si este compresor de aire Craftsman fallase debido a defectos de materiales o de fabricaci6n dentro del aSo de su fecha de compra, Sears, a su opci6n, Io reparar& o reemplazar& sin costo alguno.
  • Page 27 _I] I ,_;]i]]_l] I'] _ I_- " IA']I.I[_'][o_-l_'] Modelo N ° 919.152144 Max. HP desarrollado 1 HP Potencia de trabajo Di&metro interior 1,875 (47,625mm) Carrera 1,250 (31,75mm) 120V Voltaje-corriente manofAsica Circuito mfnimo requerido Tipo de fusibleAccibn retardada Capacidad de aire en el tanque...
  • Page 28 GUARDE ESTAS INSTRUCCIONES La operaciSn o el mantenimiento inadecuados de este producto podrian ocasionar serias lesiones y daSos a la propiedad. Lea y comprenda todas las advertencias instrucciones de funcionamiento antes de utilizar este equipo. d=lal[_;{_ ADVERTENCIA: Riesgo de Explosi6n o Incendio qud puede occurrir cbmo...
  • Page 29 ADVERTENCIA: Riesgo de Explosi6n TancLue de aire: las siguientes condiciones podr{an, causar el debilitamiento del tanque, determinar su explos{6n violenta, da_os a la propiedad o serias lee{ones. qud puede occurrir c6mo ptevenido Drenaje inadecuado del agua condensada Drene el tanque diariamente o despu_s de en el tanque, siendo la causa del bxido que...
  • Page 30 ADVERTENCIA: Riesgo de choque eldctrico puede occurrir c6mo prevenirlo Su compresor de aire estA accion ado por Jam&s opere eI compresor a la intemperie electdcidad. Como cualquier otto dispositivo cuando est& Iloviendo o en condidones el6ctrico impulsado el6ctricamente, si no se Io humedad.
  • Page 31 'J=lm[_;{a ADVERTENCIA: Riesgo de Quemaduras qu_ puede occurrir c6mo prevenirlo Jam&s toque partes de metal expuestas en el Tocar el metal expuesto tal como el cabezal compresor duraqte o inmediatamente despu_s del compresor o los tubos de salida del de la operaci6n, el compresor permanecerd escape, puede ocasionar_e serias...
  • Page 32 'J=lq[_;{a ADVERTENCIA: Riesgo de Serias Lesiones o Da_os a la Propiedad Transportar el Compresor (Fuego, inhalacibn, da_o a la superficie de vehlculos) qud puede occurrir c6mo prevenido El aceite puede derramarse y ello podr[a Deposite el compresor sobre una alfombrilla resultar en serias lesiones ota muerte debido protectora cuando Io transporLe, a fin de...
  • Page 33 Presi6n minima de torte: Cuando el Familiariceee con los siguientes t_rminos, motor esta apagado, la presion del tanque antes de operar la unidad: de aire baja a medida que usted coatint_a OFM: (Cubic feet per minute) Pies cQbicee usando su eeceeerio. Cuando la presi6n por minuto.
  • Page 34 C(_MO PREPARAR LA UNIDAD Asegflrese de que el tomacordente queser& utilizado tenga la misma configuracion qua el enchufe de Ubicacibn del compresor de aire conexi6n a tierra. NO UTILICE UN Ubique al compresor de aire en una zona ADAPTADOR. Ver figura. limpia, seca y bien ventilada.
  • Page 35 Cables de extensibn eldctrica Proteccibn del voltaje y del circuito No se recomienda la utilizaci6n de cables Acerca del voltaje y ]a minima cantidad de de extensi6n el_ctrica+ El uso de cables circuitos requeridos, refierase al cuadro de de extensi6n el_ctrica originar& una caida especificaeiones.
  • Page 36 Conozca su compresor de aire LEA ESTE MANUAL DEL PROPIETARIO Y SUS NORMAS DE SEGURIDAD ANTES DE OPERAR LA UNIDAD. Compare las ilustraciones contra su unidad a fin de familiarizarse con la ubicacidn de los distintos controles y regulaciones. Conserve este manual para referencias futuras.
  • Page 37 Enchufe el cable de alimentaci6n en el Bomba de compresibn del aire (no receptaculo del ramal del circuito mostrada): Comprime el aire dentro del correcto. (Referirse el p&rrafo "Protecci6n tanque. El aire de trabajo no se encuentra del voltaje y del circuito" en la secci6n disponible haste que el compresor haya...
  • Page 38 Antes de cada puesta en marcha: C6mo poner en marcha: Co!oque el interruptor On/Auto/Off en la Mueva la palanca On/Auto/Off a la posici6n "OFF" y cierre el regulador de posici6n "AUTO" y deje que se aire. incremente la presi6n del tanque. El motor se detendr_ una vez alcanzado el Tire de la perilla del regulador, gire en valor de presi6n "de corte"...
  • Page 39 Responsabilidades del cliente Antes ;ia_amente )luegode cads _ada uso Verifique la v&lvula de seguridad • Drenaje del tanque C6mo drenar el tanque Riesgo de Operaci6n Apagar la unidad colocando Insegura: La unidad arranca interruptor an On/Auto/OFF autombticamente cuando esta ,,OFF .. enchufada.
  • Page 40 TODO TIPO DE MANTENIMIENTO NOTA: LSabrazaderade ta manguera no es OPERACIONES DE REPARACION NO reutilizable. D eberacomprsrse una nueva MENCIONADOS, DEBEP_N SER abrazadera,vet la lists de partes del manuel o EFECTUADOS POR PERSONAL TI_CNICO compre una abrazadera_.Ander en cualquier ESPECIALIZADO. comercio de ferreteria.
  • Page 41 Ensamble el regulador y ori6ntelo de Para reemplazar el i_gulador acuerdo a Io mostrado. Libere toda ta presi6n del aire del tanque. Vea "Drenaje del tanque" en la secci6n "Mantenimiento", Apagar la unidad colocando interruptor en On/Auto/OFF "OFF". Utilizando una Ilave regulable, extraiga el man6metro de presi6n extema y la conexi6n r_pida del regulador.
  • Page 42 Antes de guarder su eompreser de eire, Riasge de Exptasi6n. El asegGrase de hater Io siguiente: ague ee condense dent_o del tanque de Revise la seeei6n "Mantenimieato" aire, 8i no so dreno, ells ¢orf_er_ de las p_ginas precedentas y ejeaste debilitando Is parades del tanque de el mantenimiento...
  • Page 43 Riesgo de Operacibn Insegura: La unidad arranca autom_ticamente cuando est_ enohufada. AI hacer el mantenimiento, e{ operador puede quedar expueato a fuentes de cor_iente y de aire oomprimido o a piezes movibles. Antes de intentar hacer reparaoionea, desconectat el comp_esor del tomacor_iente, drenar la presibn de aire del tanque y eaperat a qua e{ oompreao_ ae enftfe.
  • Page 44 PROBLEMA CORRECCt(_N CAUSA Si hubiese una ce[de exceaiva de Le leotura de la E_ normal qua oa_rra elgOn 3reai6n durante el usa del preai6n sabre un desoenso en la presi6n, eccesorio ajuste el regulador de man6metro eauerdo alas instruoaiones de 18 viene equipado secai6n Opereai6n.
  • Page 45 PROBLEMA CORRECCtON CAUSA El motor no VenfiqueIs caje de Nsibles observ_do Fusiblefundido;interruptor f_noiona, ectom_ticodel sireuitodispsrado. le exJstenoiade fusibles Dndidos y s_yalos en caso de necesidsd. Re_abtezca d int_rrdptor autom_ico. NOuse un fusible o irfferr_#oreutom_ico con vdores que e,,_edan los especifioados loire la rams de su o#cuito, Veriflque el uso del fusible adscuado.
  • Page 46 A02265 46_ S P...
  • Page 47: Repair Protection Agreements

    Cut, gratulations on making a smart Fetici_aciones per hater una compra purchase. Your new Craftsman _ product is i_eligente. Su nueva unidad Craftsman _ est_ designed and maacf_atured for years of dlsei_ade y fabricada pare arcs de operation dependable operation But tike all coRllable;...
  • Page 48 Your Home For repair - in your home - of all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! For the replacement parts, accessories and owner's manuals that you need to do-it-yourself. For Sears professional installation of home appliances and items like garage door openers and water heaters.