Craftsman 919.152163 Owner's Manual

Permanently lubricated tank mounted air compressor

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Owner's Manual
I CRRFT$1VlRN°I
Permanently
Lubricated
Tank Mounted
AIR COMPRESSOR
Model No.
919.152163
Safety Guidelines
Assembly
Operation
Maintenance
Service
and Adjustments
Troubleshooting
Repair
Parts
CAUTION:
Read the Safety Guidelines
and All Instructions Carefully Before
Operating.
Sears, Roebuck
and Co., Hoffman
Estates,
IL 60179 U.S.A.
Visit our Craftsman website: www.sears.com/craftsman
N090754
Rev. o 10/04/10

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Summary of Contents for Craftsman 919.152163

  • Page 1 • Maintenance • Service and Adjustments • Troubleshooting • Repair Parts CAUTION: Read the Safety Guidelines and All Instructions Carefully Before Operating. Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A. Visit our Craftsman website: www.sears.com/craftsman N090754 Rev. o 10/04/10...
  • Page 2 CRAFTSMAN FULL WARRANTY If this Craftsman product fails due to a defect in material or workmanship within one year from the date of purchase, return it to any Sears store, Sears Parts & Repair Service Center, or other Craftsman outlet in the United States for free replacement.
  • Page 3 Model No. 919.152163 0.8* Running HP Bore 1.875" (47.6 mm) Stroke 1.250" (31.8 mm) 120/60 Voltage/Hz-Single Phase Minimum Branch Circuit Requirement 15 amps Fuse Type Time Delay Air Tank Capacity 6 Gallon (22.7 liters) Approximate Cut-in Pressure 120 psig Approximate Cut-out Pressure 150 psig 3.7* SCFM @ 40 psig...
  • Page 4 I: V-'_,_!'-'_ l] =] RISK OF EXPLOSION OR FIRE WHAT CAN HAPPEN HOW TO PREVENT IT • It is normal for electrical contacts • Always operate the compressor in a within the motor and pressure well ventilated area free of combus- switch to spark, tible materials, gasoline, or solvent vapors.
  • Page 5 • Exposure to chemicals in dust cre- Work in an area with good cross ventilation. Read and follow the ated by power sanding, sawing, grinding, drilling, and other con- safety instructions provided on the struction activities may be harmful. label or safety data sheets for the materials you are spraying.
  • Page 6 Attachments & accessories: Exceeding the pressure rating of Follow the equipment manufacturers recommendation air tools, spray guns, air operated and never exceed the maximum accessories, tires, and other inflatables can cause them to allowable pressure rating of explode or fly apart, and could attachments.
  • Page 7 I-" V -4,,#-4 _ =] RISK FROM FLYING OBJECTS WHAT CAN HAPPEN HOW TO PREVENT IT The compressed air stream can Always wear certified safety equip- cause soft tissue damage to ment: ANSI Z87.1 eye protection exposed skin and can propel dirt, (CAN/CSA Z94.3) with side shields chips, loose particles, and small when using the compressor.
  • Page 8 RISK OF UNSAFE OPERATION WHAT CAN HAPPEN HOW TO PREVENT IT • Review and understand all instruc- Unsafe operation of your air com- pressor could lead to serious injury tions and warnings in this manual. or death to you or others. •...
  • Page 9 Cut-In Pressure: While the motor is Become familiar with these terms off, air tank pressure drops as you before operating the unit. continue to use your accessory. When CFM: Cubic feet per minute. the tank pressure drops to a certain SOFM: Standard cubic feet per min- low level the motor will restart auto- ute;...
  • Page 10 Unpacking Remove unit from carton and discard all packaging. Make sure the outlet being used HOW TO SET UP YOUR UNIT has the same configuration as the Location of the Air Compressor grounded plug. DO NOT USE AN ADAPTER. See illustration. Locate the air compressor in a clean, dry and well ventilated...
  • Page 11 Extension Cords Voltage and Circuit Protection If an extension cord must be used, be Refer to the specification chart for the sure it is: voltage and minimum branch circuit • a 3-wire extension cord that has a requirements. 3-blade grounding plug, and a 3-slot receptacle that will accept the plug on _Risk of Overheating.
  • Page 12 Know Your Air Compressor READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR UNIT. Compare the illustrations with your unit to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. Description of Operation controlled by the regulator and is always less than or equal to the tank Become familiar with these controls...
  • Page 13 Check Valve: When the air Risk of unsafe compressor is operating, the check operation. Firmly valve is "open", allowing compressed grasp air hose in hand when air to enter the air tank. When the installing or disconnecting to air compressor reaches "cut-out" prevent hose whip.
  • Page 14 Customer Responsibilities Before Daily See tank each use or after warning each label Check Safety Valve Drain Tank Remove tank from service 1 - For more information, Contact a Trained Service Technician. _Risk from noise. _Unit cycles automatically when Always wear power is on.
  • Page 15 ALL MAINTENANCE AND REPAIR OPERATIONS NOT LISTED MUST BE PERFORMED BY TRAINED SERVICE TECHNICIAN. Risk of Unsafe Operation. Unit cycles automatically when power is on. When servicing, you may be exposed to voltage sources, compressed air, or moving parts. Before servicing unit unplug or disconnect electrical supply to the air compressor, bleed tank of pressure, and allow the air compressor to cool.
  • Page 16 Protect the electrical cord and air Before you store the air compressor, hose from damage (such as being make sure you do the following: stepped on or run over). Wind Review the Maintenance section them loosely around the compres- on the preceding pages and per- sor handle.
  • Page 17 Risk of Unsafe Operation. Unit cycles automatically when power is on. When servicing, you may be exposed to voltage sources, compressed air, or moving parts. Before servicing unit unplug or disconnect electrical supply to the air compressor, bleed tank of pressure, and allow the air compressor to cool.
  • Page 18 PROBLEM CORRECTION CAUSE It is normal for "some" If there is an excessive Pressure reading on the regulated pressure pressure drop to occur. amount of pressure drop gauge drops when an when the accessory accessory is used. is used, adjust the regulator following the instructions in the Description of...
  • Page 19 PROBLEM CORRECTION CAUSE Motor will not run. Fuse blown, circuit Check fuse box for blown fuse and breaker tripped. replace as necessary. Reset circuit breaker. Do not use a fuse or circuit breaker with higher rating than that specified for your particular branch circuit.
  • Page 20 Air Compressor Model Number 919.152163 PARTS SHOWN FOR REFERENCE ONLY N090754 Air Compressor - MODEL NUMBER 919.152163 09/lOTS 20 - ENG...
  • Page 21 Air Compressor Model Number 919.152163 ITEM PART DESCRIPTION D24721 Isolator Kit (Incl. 3) Screw 91895680 SSF-621 Screw N044990 Nipple A17038 Drain Valve A17987 Safety Valve 1000002226 Manifold (Incl. 5,10,11,35) N008792 Regulator Kit A16182 Quick Connect Body A17166 Gauge D27022 Check Valve CAC-1254 Pump Isolator LA-3109...
  • Page 22 _>. "o 128_ €- ___123...
  • Page 23 Air Compressor Model Number 919.152163 ITEM PART DESCRIPTION 101 1000002791 Shroud (Right) 102 1000002792 Shroud (Left) 103 CAC-1196 Head 104 N044359 Seal 105 D22253 Outlet Tube 106 Z-D24819 Gasket 107 N017592 Valve Plate Assembly 108 A03865 Gasket 109 N087118 Pump 110 AC-0815 Timing Belt _,113 SUDL-9-1...
  • Page 24 GARANTIA TOTAL DE CRAFTSMAN Si esta unidad Craftsman fallase debido a defectos de materiales o de fabricaci6n dentro del afio de su fecha de compra, favor de devolverla a cualquier tienda Sears, centro de servicio de reparaci6n y de repuestos Sears o cualquier otro punto de venta Craftsman en los Estados Unidos para el remplazo gratuito.
  • Page 25 [_o] I B]= _",]Ig_:o,]I_l:o,,7_[o,][o]_]_,_ Modelo N ° 919.152163 Potencia de trabajo 0,8 HP * Di&metro interior 47,6 mm (1,875 pulg) Carrera 31,8 mm (1,250 pulg) 120V/60 Voltaje-corriente manofAsica Circuito minimo requerido Accidn retardada Tipo de fusible Capacidad de aire en el tanque 22,7 litros (6,0 Gal) Presi6n de corte de entrada 120 psig...
  • Page 26 I_ ==N mml [t'--_o_ RIESGO DE EXPLOSION O INCENDIO &QUI:!: PUEDE SUCEDER? COMO EVITARLO • Es normal que los contactos el6ctricos • Opere siempre el compresor en un dentro del motor y el interruptor de _rea bien ventilada libre de materiales presidn produzcan chispas, combustibles, gasolina o vapores de...
  • Page 27 • La exposicidn a productos quimicos en Trabaje en un _rea con buena el polvo producido por las herramientas ventilaci6n cruzada. Lea y siga las el6ctricas al lijar, aserrar, esmerilar, instrucciones de seguridad que se taladrar y otras actividades de la proveen en la etiqueta o en la ficha construccidn puede ser peligrosa.
  • Page 28 Neum_ticos: El inflado excesivo de los neum_ticos • Utilice un medidor de presidn de podria causar lesiones graves y daSo a neum_ticos para controlar la presidn la propiedad. de 6stos antes de cada uso y mientras los infla; observe el flanco para ver la presi6n correcta del neum_tico.
  • Page 29 I_ =N ml [=-];_o_ RIESGO DE OBJETOS DESPEDIDOS COMO EVITAR LO _,QUI_ PUEDE SUCEDER? La corriente de aire comprimido Utilice siempre equipo de seguridad puede provocar lesiones en los tejidos certificado: anteojos de seguridad blandos de la piel expuesta y puede ANSI Z87.1 (CAN/CSA Z94.3) con impulsar suciedad, astillas, particulas protecci6n...
  • Page 30 I_ =N ml [=--_;_o_ I___ RIESGO DE OPERACION INSEGURA COMO EVITAR LO &QUI_ PUEDE SUCEDER? La operaci6n insegura de su Revise y comprenda todas las compresor de mire podria producir instrucciones y advertencias de este manual. lesiones graves o la muerte, a usted mismo o a otras personas.
  • Page 31 Presi6n minima de corte: Cuando el Familiaricese con los siguientes motor est& apagado, la presi6n del tanque terminos, antes de operar la unidad: de aire baja a medida que usted continQa CFM" (Cubic feet per minute) Pies cObicos usando su accesorio. Cuando la presi6n del por minuto.
  • Page 32 Desempaque Extraiga la unidad de su caja y descarte todas las partes de embalaje. COMO PREPARAR LA UNIDAD AsegQrese que el tomacorriente tenga la misma configuraci6n que el enchufe Ubicacibn del compresor de aire de conexi6n a tierra. NO UTILICE UN •...
  • Page 33 Cables de extensibn el_ctrica Proteccibn del voltaje y del circuito Si - no obstante - debe utilizarse una Refi6rase a la cartilla de voltajes para extensi6n de cable, asegQrese de que: determinar los requisitos minimos que el • La extensi6n el6ctrica de 3 conduc- ramal del circuito requiere.
  • Page 34 Conozca su cornpresor de aire LEA ESTE MANUAL DEL PROPIETARIO Y SUS NORMAS DE SEGURIDAD ANTES DE OPERAR LA UNIDAD. Compare las ilustraciones contra su unidad a fin de familiarizarse con la ubicaci6n de los distintos controles y regulaciones. Conserve este manual para ref- erencias futuras.
  • Page 35 Valvula de retenci6n: Cuando el Gire la perilla del regulador contra compresor de aire se encuentra el sentido del reloj para regular la funcionando, la vblvula de retenci6n estb presi6n de la salida a cero. "abierta", permitiendo la entrada del aire Conecte la manguera y accesorios.
  • Page 36 Responsabilidades del cliente Antes de Diariamente o Rem|tase a la cada uso luego de cada etiqueta de advertencia del tanque Verifique la v_lvula de seguridad Drenaje del tanque El tanque debe ser dado de baja 1 - Para mayor informaci6n,Contacte a un t6cnico de servicio calificado Cbmo drenar...
  • Page 37 Una vez drenada el agua, cierre la v_l- iesgo de dafio a la propiedad. Drene el vula de drenaje. Ahora puede guardar agua del tanque de aire puede contener el compresor de aire. aceite y 6xido, Io que puede provocar NOTA: Si la v&lvula de drenaje estuviese manchas.
  • Page 38 Proteja el cable el6ctrico y las Antes de guardar su compresor de aire, mangueras de aire de daSos (tales asegOrese de hacer Io siguiente: come ser pisoteados o pasados pot Revise la secci6n Mantenimiento encima). Enr611elosen forma floja, alre- las p&ginas precedentes y ejecute el dedor de la manija del compresor.
  • Page 39 Riesgo de Operacibn Insegura. La unidad arranca automaticamente cuando esta enchufada. AI hacer el mantenimiento, el operador puede quedar expuesto a fuentes de corriente y de aire comprimido o a piezas movibles. Antes de intentar hacer reparaciones, desconectar el compresor del tomacorriente, drenar la presibn de aire del tanque y esperar a que el compresor se enfrie.
  • Page 40 PROBLEMA CORRECCION CAUSA Si hubiese una caida La lectura de la presidn Es normal que ocurra alg_n sobre un mandmetro descenso en la presidn. excesiva de presi6n durante desciende cuando se utiliza el uso del accesorio, un accesorio. ajuste el regulador de acuerdo a las instrucciones de la Descripcibn de operaciones...
  • Page 41 PROBLEMA CORRECCION CAUSA El motor no funciona. Fusible fundido; interruptor Verifique la caja de fusibles autom_tico del circuito observando laexistencia de disparado. fusibles fundidos y sustitLiyalos en caso de necesidad. Restablezcael interruptor automatico. No use un fusible o interruptorautomaticocon valores que excedan los especificados para la rama de su circuito.
  • Page 43 Felicidades por hater una compra intefigente. Su nueva unidad Craftsman ® esta diseSada Your new Craftsman ® product is designed and manufactured for years of dependable y fabricada para aSos de operaci6n operation. But like all products, it may require confiable;...
  • Page 44 Your Home For expert troubleshooting and home solutions advice: manage home www.managemyhome.com For repair - in your home - of all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it ! For the replacement parts, accessories owner's manuals that you need to do-it-yourself.

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