DeWalt DCD785C2 Instruction Manual

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DEWALTIndustrialTool Co., 701 East Joppa Road, Baltimore, MD 21286
(MAR11) Part No. N088344 DCD780, DCD785 Copyright© 2011 DEWALT
The following aretrademarksfor one or more DEWALT power tools: the yellowand black color scheme,the "D"
shaped air intakegrill,the arrayof pyramidson the handgrip,the kit box configuration,and the arrayof lozenge-
shaped humps on the surfaceof the tool.
Definitions: Safety Guidelines
The definitions below describe the level of severity for each signal word. Please read the
manual and pay attention to these symbols.
_DANGER: Indicates an imminently hazardous situation which, if not avoided, will
result in death or serious injury.
_ WARNING: Indicates a potentially hazardous situation which, if not avoided, could
result in death or serious injury.
_ CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result
in minor or moderate injury.
NOTICE: Indicates a practice not related to personal injury which, if not avoided, may
result in property damage.
J
IF YOU HAVE ANY QUESTIONS OR COMMENTS ABOUT THIS OR ANY DEWALT TOOL, CALL
US TOLL FREE AT: 1-800-4-DEWALT (1-800-433-9258}.
WARNING: Toreduce the risk of injury, read the instruction manual.
General Power Tool Safety Warnings
_j ARNING! Read all safety warnings and all instructions. Failure to follow the warnings
and instructions may result in electric shock, fire and/or serious injury,
SAVE ALL WARNINGS AND INSTRUCTIONS
FOR FUTURE REFERENCE
The term "power tool" in the warnings refers to your mains-operated (corded) power tool or
battery-operated (cordless) power tool
1) WORK AREA SAFETY
a) Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the presence of
flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or
fumes.
c) Keep children and bystanders away while operating a power tool. Distractions can
cause you to lose control
2) ELECTRICAL SAFETY
a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not
use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and
matching outlets wll/ reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators,
ranges and refrigerators. There is an increased risk of electric shock if your body is earthed
or grounded.
c) Do not expose power tools to rain or wet conditions. Water entering a power tool will
increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the
power tool Keep cord away from heat, oil, sharp edges or moving parts. Damaged
or entangled cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for outdoor
use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
0 If operating a power tool in a damp location is unavoidable, use a ground fault
circuit interrupter (GFCI) protected supply. Use of a GFCI reduces the risk of electric
shock.
3) PERSONAL SAFETY
@ Stay alert, watch what you are doing and use common sense when operating a
power tool. Do not use a power tool while you are tired or under the influence of
drugs, alcohol or medication. A moment of inattention while operating power tools may
result in serious personal injury,
b) Use personal protective equipment. Always wear eye protection. Protective equipment
such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate
conditions will reduce personal injuries.
c) Prevent unintentional starting. Ensure the switch is in the off position before
connecting to power source and/or battery pack, picking up or carrying the tool
Carrying power tools with your finger on the switch or energizing power tools that have the
switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool on. A wrench or
a key left attached to a rotating part of the power tool may result in personal injury,
e) Do not overreach. Keep proper footing and balance at all times. This enables better
control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and
gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in
moving parts.
g) If devices are provided for the connection of dust extraction and collection facilities,
ensure these are connected and properly used. Use of dust collection can reduce dust-
related hazards.
4) POWER TOOL USE AND CARE
@ Do not force the power tool Use the correct power tool for your application. The
correct power tool wll/ do the job better and safer at the rate for which it was designed.
b) Do not use the power tool if the switch does not turn it on and off. Any power tool that
cannot be controlled with the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source andlor the battery pack from the power
tool before making any adjustments, changing accessories, or storing power tools.
Such preventive safety measures reduce the risk of starting the power tool accidental/y,
d) Store idle power tools out of the reach of children and do not allow persons
unfamiliar with the power tool or these instructions to operate the power tooL Power
tools are dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment or binding of moving parts, breakage
of parts and any other condition that may affect the power tool's operation. If
damaged, have the power tool repaired before use. Many accidents are caused by
poorly maintained power tools.
t) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting
edges are less likely to bind and are easier to control
g) Use the power tool, accessories and tool bits etc., in accordance with these
instructions taking into account the working conditions and the work to be
performed. Use of the power tool for operations different from those intended could result
in a hazardous situation.
5) BATTERY TOOL USE AND CARE
@ Recharge only with the charger specified by the manufacturer. A charger that is
suitable for one type of battery pack may create a risk of fire when used with another battery
pack.
b) Use power tools only with specifically designated battery packs. Use of any other
battery packs may create a risk of injury and fire.
c) When battery pack is not in use, keep it away from other metal objects like paper
clips, coins, keys, nails, screws, or other small metal objects that can make a
connection from one terminal to another. Shorting the battery terminals together may
cause bums or a fire.
d) Under abusive conditions, liquid may be ejected from the battery, avoid contact. If
contact accidentally occurs, flush with water. If liquid contacts eyes, additionally
seek medical help. Liquid ejected from the battery may cause irritation or bums.
6) SERVICE
a) Have your power tool serviced by a qualified repair person using only identical
replacement parts. This will ensure that the safety of the power tool is maintained.
Drill/Driver/Hammerdrill Safety Warnings
• Wear ear protectors when impact drilling. Exposure to noise can cause hearing loss.
• Use auxiliary handle(s), if supplied with the tooL Loss of control can cause personal injury.
• Hold power tool by insulated gripping surfaces, when performing an operation where
the cutting accessory may contact hidden wiring. Cutting accessory contacting a "live"
wire may make exposed metal parts of the power tool "live" and could give the operator an
electric shock.
• Use clamps or other practical way to secure and support the workpiece to a stable
platform. Holding the work by hand or against your body is unstable and may lead to loss of
control
• Wear safety goggles or other eye protection. Hammering and drilling operations cause
chips to fly, Flying particles can cause permanent eye damage.
• Accessories and tool may get hot during operation. Wear gloves when handling them if
performing heat producing applications such as hammerdrllling and drilling metals.
• Do not operate this tool for long periods of time. Vibration caused by hammer action may
be harmful to your hands and arms. Use gloves to provide extra cushion and limit exposure by
taking frequent rest periods.
• Air vents often cover moving parts and should be avoided. Loose clothes, jewelry or long
hair can be caught in moving parts.
WARNING: ALWAYS use safety glasses. Everyday eyeglasses are NOT safety glasses. Also use
face or dust mask if cutting operation is dusty, ALWAYS WEAR CERTIFIED SAFETY EQUIPMENX
• ANSI Z8 7.1 eye protection (CAN/CSA Z94.3),
• ANSI $12.6 ($3.19) hearing protection,
• NIOSH/OSHA/MSHA respiratory protection.
_WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other
construction activities contains chemicals known to the State of California to cause cancer, birth
defects or other reproductive harm. Some examples of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromMm from chemically-treated lumber
Your risk from these exposures varies, depending on how often you do this type of work. Toreduce
your exposure to these chemicals: work in a well ventilated area, and work with approved safety
equipment, such as those dust masks that are specially designed to filter out microscopic particles.
• Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling,
and other construction activities. Wear protective clothing and wash exposed areas
with soap and water. Allowing dust to get into your mouth, eyes, or lay on the skin may
promote absorption of harmful chemicals.
,_ WARNING: Use of this tool can generate and/or disperse dust, which may cause serious and
permanent respiratory or other injury, Always use NIOSH/OSHA approved respiratory protection
appropriate for the dust exposure. Direct particles away from face and body,
_WARNING: Always wear proper personal hearing protection that conforms to ANSI
$12.6 ($3.19) during use. Under some conditions and duration of use, noise from this product
may contribute to hearing loss.
_ CAUTION: When not in use, place tool on its side on a stable surface where it will not
cause a tripping or falling hazard. Some tools with large battery packs will stand upright on the
battery pack but may be easily knocked over
• The label on your tool may include the following symbols. The symbols and their definitions are
as follows:
V.................. volts
Hz ................ hertz
min .............. minutes
---. .......... direct current
_) ................ Class I Construction
(grounded)
[] ................ Class II Construction
(double insulated)
.../min ......... per minute
IPM .............. impacts per minute
A ................... amperes
W .................. watts
"_ ................ alternating current
................ alternating or direct current
no ................. no load speed
@ .................. earthing terminal
.................. safety alert symbol
BPM .............. beats per minute
RPM .............. revolutions per minute
Important Safety Instructions for All Battery Packs
When ordering replacement battery packs, be sure to include the catalog number and voltage.
Consult the chart at the end of this manual for compatibility of chargers and battery packs.
The battery pack is not fully charged out of the carton. Before using the battery pack and charger,
read the safety instructions below and then follow charging procedures outlined.
READ ALL INSTRUCTIONS
• Do not charge or use the battery pack in explosive atmospheres, such as in the
presence of flammable liquids, gases or dust. Inserting or removing the battery pack from
the charger may ignite the dust or fumes.
• NEVER force the batterypack into the charger. DO NOTmodify the batterypack in any
way to fit into a non-compatible charger as battery pack may rupture causing serious
personal injury. Consult the chart at the end of this manual for compatibility of batteries and
chargers.
• Charge the battery packs only in designated DEWALT chargers.
• DO NOT splash or immerse in water or other liquids.
• Do not store or use the tool and battery pack in locations where the temperature may
reach or exceed 105°F (40°C) (such as outside sheds or metal buildings in summer).
For best life store battery packs in a cool, dry location.
NOTE: Do not store the battery packs in a tool with the trigger switch locked on. Never
tape the trigger switch in the ON position.
_WARNING: Fire hazard. Never attempt to open the battery pack for any reason. /f the battery
pack case is cracked or damaged, do not insert into the charger Do not crush, drop or damage the
battery pack. Do not use a battery pack or charger that has received a sharp blow, been dropped,
run over or damaged in any way (e.g., pierced with a nail, hit with a hammer, stepped on). Damaged
battery packs should be returned to the service center for recycling.
_, WARNING: Fire hazard. Do not store or carry the battery pack so that metal objects
can contact exposed battery terminals. For example, do not place the battery pack in
aprons, pockets, tool boxes, product kit boxes, drawers, etc., with loose nails, screws, keys, etc.
Transporting batteries can possibly cause fires if the battery terminals inadvertently
come in contact with conductive materials such as keys, coins, hand tools and the like.
The US Department of Transportation Hazardous Material Regulations (HMR) actually prohibit
transporting batteries in commerce or on airplanes (e.g., packed in suitcases and carry-on luggage)
UNLESS they are properly protected from short circuits. So when transporting individual battery
packs, make sure that the battery terminals are protected and well insulated from materials that
could contact them and cause a short circuit.
SPECIFIC SAFETY INSTRUCTIONS FOR LITHIUM ION (Li-lon)
• Do not incinerate the battery pack even if it is severely damaged or is completely
worn out. The battery pack can explode in a fire. Toxic fumes and materials are created when
lithium ion battery packs are burned.
• If battery contents come into contact with the skin, immediately wash area with mild
soap and water. If battery liquid gets into the eye, rinse water over the open eye for 15 minutes
or until irritation ceases. If medical attention is needed, the battery electrolyte is composed of a
mixture of liquid organic carbonates and lithium salts.
• Contents of opened battery cells may cause respiratory irritation. Provide fresh air If
symptoms persist, seek medical attention.
_ WARNING: Bum hazard. Battery liquid may be flammable if exposed to spark or flame.
The RBRC
TM
Seal
The RBRC
TM
(Rechargeable Battery Recycling Corporation) Seal on the nickel
cadmium, nickel metal hydride or lithium ion batteries (or battery packs) indicate that
the costs to recycle these batteries (or battery packs) at the end of their useful life
have already been paid by DEWALT. In some areas, it is illegal to place spent nickel
cadmium, nickel metal hydride or lithium ion batteries in the trash or municipal solid
waste stream and the RBRC program provides an environmentally conscious
alternative.
RBRC
TM,
in cooperation with DEWALT and other battery users, has established programs in the
United States and Canada to facilitate the collection of spent nickel cadmium, nickel metal hydride
or lithium ion batteries. Help protect our environment and conserve natural resources by returning
the spent nickel cadmium, nickel metal hydride or lithium ion batteries to an authorized DEWALT
service center or to your local retailer for recycling. You may also contact your local recycling center
for information on where to drop off the spent battery.
RBRC
TM
is a registered trademark of the Rechargeable Battery Recycling Corporation.
Important Safety Instructions for All Battery Chargers
SAVE THESE INSTRUCTIONS: This manual contains important safety and operating
instructions for battery chargers.
• Before using the charger, read all instructions and cautionary markings on the charger, battery
pack and product using the battery pack.
WARNING: Shock hazard. Do not allow any liquid to get inside the charger Electric shock may
result.
_,CAUTION: Burn hazard. To reduce the risk of injury, charge only DEWALT rechargeable battery
packs. Other types of batteries may overheat and burst resulting in personal injury and property
damage.
NOTICE: Under certain conditions, with the charger plugged into the power supply, the charger can
be shorted by foreign material Foreign materials of a conductive nature, such as, but not limited
to, grinding dust, metal chips, steel wool, aluminum foil or any buildup of metallic particles should be
kept away from the charger cavities. Always unplug the charger from the power supply when there
is no battery pack in the cavity, Unplug the charger before attempting to clean.
• DO NOT attempt to charge the battery pack with any chargers other than the ones in
this manual The charger and battery pack are specifically designed to work together
• These chargers are not intended for any uses other than charging DEWALT
rechargeable batteries. Any other uses may result in risk of fire, electric shock or electrocution.
• Do not expose the charger to rain or snow.
• Pull by the plug rather than the cord when disconnecting the charger. This will reduce
the risk of damage to the electric plug and cord.
• Make sure that the cord is located so that it will not be stepped on, tripped over or
otherwise subjected to damage or stress.
• Do not use an extension cord unless it is absolutely necessary. Use of improper extension
cord could result in risk of fire, electric shock or electrocution.
• When operating a charger outdoors, always provide a dry location and use an
extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the
risk of electric shock.
• An extension cord must have adequate wire size (AWG or American Wire Gauge) for
safety. The smaller the gauge number of the wire, the greater the capacity of the cable, that is,
16 gauge has more capacity than 18 gauge. An undersized cord will cause a drop in line voltage
resulting in loss of power and overheating. When using more than one extension to make up
the total length, be sure each individual extension contains at least the minimum wire size. The
following table shows the correct size to use depending on cord length and nameplate ampere
rating. If in doubt, use the next heavier gauge. The lower the gauge number, the heavier the
cord.
Ampere Rating
More
Than
0
6
10
12
Not More
Than
6
10
12
16
Minimum Gauge for Cord Sets
Volts Total Length of Cord in Feet (meters)
120V 25 (7.6) 50 (15.2) 100 (30.5) 150 (45.7)
240V 50 (15.2) 100 (30.5) 200 (61.0) 300 (91.4)
AWG
18
18
16
14
16
16
16
12
16 14
14 12
14 12
Not Recommended