Cub Cadet GT 3204 Operator's Manual

Cub Cadet GT 3204 Operator's Manual

3000 series tractor
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OPERATOR'S MANUAL
SERIES 3000
TRACTOR
Model GT 3204
IMPORTANT: READ SAFETY RULES AND INSTRUCTIONS CAREFULLY
Warning
: This unit is equipped with an internal combustion engine and should not be used on or
near any unimproved forest-covered, brush-covered or grass-covered land unless the engine's
exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a
spark arrester is used, it should be maintained in effective working order by the operator. In the State
of California the above is required by law (Section 4442 of the California Public Resources Code).
Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the
muffler is available through your nearest engine authorized service dealer or contact the service
department, P.O. Box 361131 Cleveland, Ohio 44136-0019.
CUB CADET LLC P.O. BOX 361131 CLEVELAND, OHIO 44136-0019 [www.cubcadet.com]
FORM NO. 770-10516B
(10/03)

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Summary of Contents for Cub Cadet GT 3204

  • Page 1 Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department, P.O. Box 361131 Cleveland, Ohio 44136-0019. CUB CADET LLC P.O. BOX 361131 CLEVELAND, OHIO 44136-0019 [www.cubcadet.com] FORM NO. 770-10516B (10/03)
  • Page 2: Table Of Contents

    TABLE OF CONTENTS PAGE TRACTOR PREPARTION ........2 IMPORTANT SAFE OPERATION PRACTICES .
  • Page 3: Important Safe Operation Practices

    SECTION 2: IMPORTANT SAFE OPERATION PRACTICES WARNING : THIS SYMBOL POINTS OUT IMPORTANT SAFETY INSTRUCTIONS WHICH, IF NOT FOLLOWED, COULD ENDANGER THE PERSONAL SAFETY AND/OR PROPERTY OF YOURSELF AND OTHERS.READ AND FOLLOW ALL INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO OPERATE YOUR UNIT. FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY.
  • Page 4 • Never leave a running machine • Your mower is designed to cut unattended. Always turn off blade(s), normal residential grass of a height place transmission in neutral, set no more than 10". Do not attempt to park brake, stop engine and remove mow through unusually tall, dry grass key before dismounting.
  • Page 5 • Use extra care with grass catchers • Before and when backing, look or other attachments. These can behind and down for small children. change the stability of the machine. • Never carry children, even with the blades off. They may fall off and be •...
  • Page 6 • To reduce fire hazard, keep the • Check brake operation frequently. machine free of grass, leaves or Adjust and service as required. other debris build-up. Clean up oil or • Muffler, engine and belt guards fuel spillage. Allow machine to cool become hot during operation and at least 5 minutes before storing.
  • Page 7: Calling Service Information

    Customer Dealer Referral Line by calling: 1-877-282-8684 Or you may contact Cub Cadet via the internet by logging on to our Wed Site at: www.cubcadet.com Before calling your local dealer, make sure that you have your model and serial numbers ready.
  • Page 8: Safety Labels Found On Your Unit

    DEPRESS BRAKE PEDAL. 3.TURN KEY TO THE START TO ENSURE SAFE AND POSITION. PROPER OPERATION OF TRANSMISSION, 4.AFTER ENGINE STARTS ONLY USE CUB CADET OPEN CHOKE. DRIVE SYSTEM FLUID PLUS. STOPPING INSTRUCTIONS 737-3120 - 1 QUART 1.DISENGAGE PTO AND SET 737-3121 - 1 GALLON PARKING BRAKE.
  • Page 9: Controls

    SECTION 6: CONTROLS (Not Shown) Figure 3 Parking Brake Lever Fuel Fill Cap PTO Switch Cup Holder Brake Pedal Hydraulic Lift Lever Reverse Pedal Cruise Control Lever Forward Pedal Choke Lever Center Height Position Indicator Throttle Lever Ignition/Light Switch Seat Adjustment Lever (Not Shown) Transmission Release Rod Deck Height Adjustment Knob Transmission Oil Fill/Dipstick...
  • Page 10 NOTE: to stop the tractor and disengage the References to LEFT and cruise control. Fully depress the brake RIGHT indicate that side of the tractor pedal to activate the safety interlock when facing forward while seated in switch when starting the tractor. the drivers seat.
  • Page 11 Ignition / Light Switch Cup Holder To prevent accidental starting and/or The cup holder is located on the battery discharge, remove the key fender to the left of the seat. from the ignition switch when the Hydraulic Lift Lever tractor is not in use. The combination The hydraulic lift lever is located on lights and ignition switch has four the fender to the left of the seat.
  • Page 12 Seat Adjustment Lever Deck Front Lift Rod Assembly The seat adjustment lever is located For shipping purposes, the deck front below the seat. This lever is used to lift rod assembly has been installed on adjust the seat forward or backward. the tractor.
  • Page 13 If the oil level is within the tor operation to ensure all maintenance operating range, and the light remains procedures are completed according to on, contact your Cub Cadet dealer. the schedule in this manual. Low Fuel Indicator Oil Pressure Indicator...
  • Page 14: Operation

    Tighten the fuel cap securely. operate the tractor. Contact your Unscrew the fuel cap and fill the fuel authorized Cub Cadet Dealer. The tank from approved gasoline safety interlock system prevents the container.
  • Page 15 • Place the PTO switch in the “OFF” • If properly engaged, the cruise lever position. Place the throttle control and forward control pedal should lever between the “MID” and “FAST” lock in the down position, and the positions. Then turn the ignition key tractor will maintain...
  • Page 16 (full engine speed). decks. The following information will • The operator must remain in the be helpful when using a Cub Cadet tractor seat at all times. If the mowing deck with your tractor. operator should leave the seat...
  • Page 17: Adjustments

    Mowing should be done with the following practices will help engine at full throttle. Do not mow at eliminate streaking: high ground speed. • Mow the area more often so the During certain times of the year and grass doesn’t get too tall and heavy. under some conditions, the mower may leave streaks of uncut grass.
  • Page 18 Front Wheel Alignment Checking the Brake. Place the tractor on a firm and level Note: The left-hand ball joint is left- surface. Stop the engine and remove hand threaded. the ignition key. The front wheels should toe-in approx- Pull and lock the transmission release imately 1/8 inch.
  • Page 19: Maintenance

    If adjustment is necessary as necessary. If brake adjustment please contact your authorized Cub does not correct the problem, see your Cadet dealer. authorized Cub Cadet dealer. SECTION 9: MAINTENANCE Maintenance Chart Operation to be performed Grease front wheel bearings •...
  • Page 20: Lubrication Illustration

    LUBRICATION ILLUSTRATION Cub Cadet 251H EP Grease or equivalent No. 2 lithium grease Engine Oil: See Figure 27 on page 30 Transmission Oil - Cub Cadet Drive System Fluid Plus - ONLY Oil Can (High quality lubricating oil)
  • Page 21 Accessing Engine Compartment • Flip the tab of the two quick release fasteners up and turn to align with the The engine compartment can be slots in side panels. accessed by raising the hood as • Swing the rear of the side panel out follows: and away from the tractor.
  • Page 22 with a solution of ammonia/water or • Carefully lift the battery up and out baking soda/water. of the tractor. • NEVER connect (or disconnect) Install the battery by repeating the battery charger clips to the battery above steps in the reverse order. while the charger is turned on, as it Always connect the positive lead to can cause sparks.
  • Page 23 Charging the Battery Push the bulb inward and turn counterclockwise to remove from Test and, if necessary, recharge the the socket. battery after the tractor has been Align the post of the bulb base stored for a period of time. with the notch in the socket, then •...
  • Page 24 then fully reinserted before being • Remove the dipstick from the oil fill withdrawn again for a true reading. tube and SLOWLY pour oil into the oil fill tube. Fill the transmission case until the oil level reaches the Dipstick Reading “FULL”...
  • Page 25 and paint so the lubricant is certain to Oil Filter enter the bearing. Using a pressure lubricating gun, always force the lubricant through the full length of each bearing until it emerges at the end, carrying with it the worn lubricant and any dirt that may have entered the bearing.
  • Page 26 Fuse • Add to clean, fresh gasoline the correct amount of stabizer for the Fuses are installed to protect the trac- capacity of the fuel system. tor’s electrical system from damage caused by excessive amperage. • Fill the fuel tank with treated fuel and run the engine for 2-3 min- Always use the same capacity fuse for utes to get stabilized fuel into the...
  • Page 27: Engine Information

    SECTION 10: ENGINE INFORMATION KOHLER CO. FEDERAL AND CALIFORNIA EMISSION CONTROL SYSTEMS LIMITED WARRANTY SMALL OFF-ROAD EQUIPMENT ENGINES The U.S. Environmental Protection Agency (EPA), the California Air Resources Board (CARB), and Kohler Co. are pleased to explain the Federal and California Emission Control Systems Warranty on your small off-road equipment engine.
  • Page 28 LIMITATIONS This Emission Control System Warranty shall not cover any of the following: (a) repair or replacement required because of misuse or neglect, improper maintenance, repairs improperly performed or replacement not conforming to Kohler Co. specifications that adversely affect performance and/or durability, and alterations or modifications not recommended or approved in writing by Kohler Co., (b) replacement of parts and other services and adjustments necessary for required mainte-nance at and after the first scheduled replacement point,...
  • Page 29 Cleaning The Engine This tractor has an air-cooled engine. Full Air must be able to circulate freely Operating around engine through Range flywheel screen, through the cooling shrouds and over the fins of the cylinder head and cylinder block. Keep these areas free of accumulated dirt Figure 25 and debris or the engine will overheat;...
  • Page 30 Refer to Figure 27 for information Above +32° F SAE 10W30 regarding the proper type of oil to add to the crankcase. Below +32° F SAE 5W20 • Place the tractor on a level surface SAE 5W30 and engage the parking brake. Stop the tractor engine and remove the Figure 27 ignition key.
  • Page 31 • Attach the flexible tubing to the Check the gap after every 100 hours drain valve. Place an appropriate of operation. container below the open end of the Replace a defective plug with a new tubing to collect the old oil. plug.
  • Page 32 WARNING: Operating • Remove the foam precleaner by engine with loose or dam- sliding it up off the paper element. aged air cleaner components • Clean the area around the element will allow unfiltered air into to prevent debris from getting into the carburetor, causing ex- the engine when the element is tensive wear and eventual...
  • Page 33: Trouble Shooting

    SECTION 11: TROUBLE SHOOTING Possible Cause Possible Remedy Hard To Start No fuel in fuel tank or carburetor Fill the tank with fuel. Check the fuel line, carburetor and fuel filter. Fuel line or carburetor clogged Clean the fuel line and carburetor with a commercial carburetor cleaner.
  • Page 34 Possible Cause Possible Remedy Fuel tank air vent clogged Remove obstruction from the vent in the fuel tank cap. Air leakage between carburetor and engine Remove air cleaner. Tighten the carburetor and manifold mounting hardware. Replace any damaged parts as indicated in “MAIN- TENANCE.”...
  • Page 35: Optional Equipment

    However, later you may wish to obtain optional equipment or accessories. These items and other allied equipment can be purchased from, and installed by, your authorized Cub Cadet dealer. This tractor can be used for many different types of work, and because it is called on to operate under many different conditions, a variety or equipment is available to adapt it to the requirements of the user.
  • Page 36: Specifications

    Transmission ........Hydrostatic Transmission Oil ....Cub Cadet Drive System Fluid Plus Transmission Oil Capacity .
  • Page 37: Slope Gauge

    SECTION 14: SLOPE GAUGE WARNING: Do not mow on inclines with a slope in excess of 15 degrees (a rise of approximately 2-1/2 feet every 10 feet). A riding mower could overturn and cause serious injury. If operating a walk- behind mower on such a slope, it is extremely difficult to maintain your footing and you could slip, resulting in serious injury.
  • Page 39: Limited Warranty - Commercial Use

    CUB CADET LLC MANUFACTURER’S ONE YEAR LIMITED WARRANTY (COMMERCIAL USE) The limited warranty set forth below is given by CUB CADET LLC (“CUB CADET”) with respect to new merchandise purchased and used in the United States, its possessions and territories.
  • Page 40 The provisions as set forth in this Warranty provide the sole and exclusive remedy arising from the sale. CUB CADET shall not be liable for incidental or consequential loss or damages including, without limitation, to any claim...
  • Page 41: Limited Warranty - Residential Use

    (5) years or 500 hours, whichever occurs first, for residential users, commencing on the date of original purchase or lease and CUB CADET will, at its option, repair or replace, free of charge, any part found to be defective in material or workmanship provided this product has been operated and maintained as set forth above.
  • Page 42 CUB CADET. During the period of the Warranty, the exclusive remedy is repair or replacement of the product as set forth above.
  • Page 44: Quick Reference Parts

    KH-47-083-03 CARTRIDGE KH-24-083-02 FOAM PRE-CLEANER Engine Oil Filter KH-12-050-08 Spark Plug 759-3336 Transmission Oil Cub Cadet Drive System Fluid Plus 737-3120 - Quart 737-3121 - Gallon Transmission Oil Filter 923-3014 Mower Deck 44" Deck-759-3939(3) Blades 48" Deck-759-3826(3) Mower Deck Belts 44"...

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