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ABB Zenith ZBTS T Series Operation, Maintenance, And Installation Manual
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ABB Zenith ZBTS T Series Operation, Maintenance, And Installation Manual

ABB Zenith ZBTS T Series Operation, Maintenance, And Installation Manual

For zbts t-series bypass isolation automatic transfer switches
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O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E
Zenith ZBTS T-series
For ZBTS T-series bypass isolation
automatic transfer switches,
1000A-3000A, 200-480 Vac

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Summary of Contents for ABB Zenith ZBTS T Series

  • Page 1 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E Zenith ZBTS T-series For ZBTS T-series bypass isolation automatic transfer switches, 1000A-3000A, 200-480 Vac...
  • Page 2 Z e n i t h Z B t S t- S e r i e S 1 0 0 0 A - 3 0 0 0 A By pA S S i S o l At i o n At S...

  • Page 3: Receiving, Handling And Storage

    ABB sales office. hAZArD oF eQUipMent oVertUrninG Do not remove the shipping packaging until ready to install the switch.
  • Page 4 Z e n i t h Z B t S t- S e r i e S 1 0 0 0 A - 3 0 0 0 A By pA S S i S o l At i o n At S —...
  • Page 5 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E — operation, maintenance, and installation instruction...
  • Page 6 Z e n i t h Z B t S t- S e r i e S 1 0 0 0 A - 3 0 0 0 A By pA S S i S o l At i o n At S...

  • Page 7: Table Of Contents

    O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E — operation and maintenance instruction Bypass isolation...
  • Page 8 Z e n i t h Z B t S t- S e r i e S 1 0 0 0 A - 3 0 0 0 A By pA S S i S o l At i o n At S 3.4 Using Level 4 (touch) control interface HMI 45 3.4.1 Keypad 3.4.2 Navigating in menu...
  • Page 9 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E 5.5.7 Ekip Com Hub -module 5.6 Ekip Signaling 10k module 5.7 Current measurement -modules 5.7.1 Rating Plug...
  • Page 10 Z e n i t h Z B t S t- S e r i e S 1 0 0 0 A - 3 0 0 0 A By pA S S i S o l At i o n At S 10.

  • Page 11: Introduction

    This manual describes the installation, basic operation, and maintenance of the Zenith ZBTS T-series (1000A-3000A) by- pass isolation automatic transfer switches, manufactured by ABB. Installa- tion for the transfer switch and available accessories can be found in chapters 9 and 10.

  • Page 12: Definitions

    Z e n i t h Z B t S t- S e r i e S 1 0 0 0 A - 3 0 0 0 A By pA S S i S o l At i o n At S —...

  • Page 13: Warranty

    For support in the United States, contact ABB Inc. assumes no obligation of notice service team at +1 800 637 1738 or epis. to holders of this document with respect pqservice@abb.com for 24-hour support.

  • Page 14: Product Specification

    Z e n i t h Z B t S t- S e r i e S 1 0 0 0 A - 3 0 0 0 A By pA S S i S o l At i o n At S — 1.4 product Specification Quality Assurance - Fast transient common mode: All ABB Zenith bypass isolation automatic EN61000-4-4(Level 3) transfer switches have been designed and - Surges to power ports: EN61000-4- manufactured to the highest technical 5(Level 2) standards.

  • Page 15: Product Overview

    — 2. Product overview — Zenith ZBTS T-series bypass isolation automatic transfer switches, from 1000 A up to 3000 A, are designed for use in Business, industrial and Mission critical low-voltage automatic transfer switch applications that require the highest level of power continuity and redundancy. The ZBTS T-series is a single-unit enclosed LV transfer switch system that combines a drawout automatic transfer switch with an isolation mechanism and a manual bypass switch –...

  • Page 16: General Overview

    Z e n i t h Z B t S t- S e r i e S 1 0 0 0 A - 3 0 0 0 A By PA S S i S o l At i o n At S —...
  • Page 17 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E — Fig.
  • Page 18 Z e n i t h Z B t S t- S e r i e S 1 0 0 0 A - 3 0 0 0 A By PA S S i S o l At i o n At S —...
  • Page 19 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E Standard Transition Shown —...

  • Page 20: Operation Types

    Z e n i t h Z B t S t- S e r i e S 1 0 0 0 A - 3 0 0 0 A By PA S S i S o l At i o n At S 2.1.1 operation types In this table you can find the differences of the automatic transfer switch open and...

  • Page 21: Controller And Hmi

    O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E — 2.2 Controller and hMi 2.2.1 Controller 2.2.2 hMi...

  • Page 22: Zenith Zbts T-Series Features

    Z e n i t h Z B t S t- S e r i e S 1 0 0 0 A - 3 0 0 0 A By PA S S i S o l At i o n At S —...
  • Page 23 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E Features ZBtS controls (touch screen) LOAD AUTO...
  • Page 24 Communication modules Connectivity Modbus RTU (RS-485) Modbus/TCP Profibus DP ProfiNet DeviceNet Ethernet IP Ekip Com Hub (monitoring via ABB Ability Energy and Asset Manager) enclosures Type 1, 3R, 4, 12, and 4X For applications Mains - Mains Mains - Generator1 Primary source is only available for source 1 —...

  • Page 25: Typical Applications

    O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E — 2.4 typical applications Zenith ZBTS T-series automatic transfer Source 1...
  • Page 26 Z e n i t h Z B t S t- S e r i e S 1 0 0 0 A - 3 0 0 0 A By PA S S i S o l At i o n At S Phase A Phase A Phase B...

  • Page 27: Sequence Of Operation

    O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E — 2.5 Sequence of operation 2.5.1 Switching sequence / Automatic (open / Delayed transition)
  • Page 28 Z e n i t h Z B t S t- S e r i e S 1 0 0 0 A - 3 0 0 0 A By PA S S i S o l At i o n At S SOURCE 1 priority (SOURCE 2 = generator) Switch position I Switch position O...
  • Page 29 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E 2.5.1.2 SoUrCe 2 Priority (no generator) And the re-transfer sequence can be The switching sequence can be summa- summarized in the following steps:...
  • Page 30 Z e n i t h Z B t S t- S e r i e S 1 0 0 0 A - 3 0 0 0 A By PA S S i S o l At i o n At S SOURCE 2 priority (no generator) Switch position I Switch position O...
  • Page 31 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E 2.5.1.3 no Source Priority (Generator and load shed usage disabled) The switching to available source can be When an anomaly occurs in the source in-...
  • Page 32 Z e n i t h Z B t S t- S e r i e S 1 0 0 0 A - 3 0 0 0 A By PA S S i S o l At i o n At S no source priority (generator and load shed usage disabled) Switch position I Switch position O...

  • Page 33: Switching Sequence (Closed Transition)

    O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E 2.5.2 Switching sequence (Closed transition) 2.5.2.1 SoUrCe 1 Priority (SoUrCe 2 = Generator)
  • Page 34 Z e n i t h Z B t S t- S e r i e S 1 0 0 0 A - 3 0 0 0 A By PA S S i S o l At i o n At S SOURCE 1 priority (SOURCE 2 = generator) Switch position I Switch position II...
  • Page 35 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E 2.5.2.2 SoUrCe 2 Priority (no Generator) The switching sequence can be The re-transfer sequence can be summa-...
  • Page 36 Z e n i t h Z B t S t- S e r i e S 1 0 0 0 A - 3 0 0 0 A By PA S S i S o l At i o n At S SOURCE 2 priority (no generator) Switch position I Switch position II...
  • Page 37 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E — 2.6 Special features description 2.6.1 Automatic configuration 2.6.3 Powering supply scenarios...
  • Page 38 Z e n i t h Z B t S t- S e r i e S 1 0 0 0 A - 3 0 0 0 A By PA S S i S o l At i o n At S...

  • Page 39: General Operation

    — 3. General operation — 3.1 ATS position indication 3.1.1 Position Indication Source Indication with manual operating direction of handle for respective source. Contact position status I = contacts closed O = contacts open — Fig. 3.1 View of Automatic Transfer Switch (standalone) panel highlighting customer points of interest. Applicable for Standard, Delay, and Close Transition Type Automatic Transfer Switch Equipment.
  • Page 40 DISCONNECT all power sources prior to instal- lation, operation, service, and maintenance of all electrical equipment. These activities shall be performed only by certifed ABB Zenith tech- nicians or qualifed electricians. Only use the charging handle to perform manual operation of the transfer switch.
  • Page 41 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E Stand-alone ABB Zenith automatic trans- 4.
  • Page 42 Z e n I T h Z B T S T- S e r I e S 1 0 0 0 A - 3 0 0 0 A By PA S S I S o l AT I o n AT S 5.
  • Page 43 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E — 3.3 leD functionality in hMI At the top of the ZBTS Lvl 4 HMI, there is a set of LEDs intended to ΔU 20% / Δf 10%...
  • Page 44 Z e n I T h Z B T S T- S e r I e S 1 0 0 0 A - 3 0 0 0 A By PA S S I S o l AT I o n AT S Bypass Lamp Auto...
  • Page 45 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E — 3.4 Using level 4 (touch) control interface hMI 3.4.1 Keypad home Button: Opens up the root...
  • Page 46 Z e n I T h Z B T S T- S e r I e S 1 0 0 0 A - 3 0 0 0 A By PA S S I S o l AT I o n AT S —...
  • Page 47 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E Disconnect switch (Auto/Inhibit) inhibits ATS automatic transfer when it is on the “Inhibit”...
  • Page 48 Z e n I T h Z B T S T- S e r I e S 1 0 0 0 A - 3 0 0 0 A By PA S S I S o l AT I o n AT S —...
  • Page 49 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E — 3.7 Bypass manual operation “Manual Close”...
  • Page 50 Z e n I T h Z B T S T- S e r I e S 1 0 0 0 A - 3 0 0 0 A By PA S S I S o l AT I o n AT S —...
  • Page 51 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E 3.8.1 ATS rack out operation For the Delayed, Closed ATS (from CONNECTED to TEST): Step Process...
  • Page 52 Z e n I T h Z B T S T- S e r I e S 1 0 0 0 A - 3 0 0 0 A By PA S S I S o l AT I o n AT S Rack out the ATS to “TEST”...
  • Page 53 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E For the Delayed,Closed ATS (from TEST to ISOLATED): Step Process Picture...
  • Page 54 Z e n I T h Z B T S T- S e r I e S 1 0 0 0 A - 3 0 0 0 A By PA S S I S o l AT I o n AT S For the Open(Standard) ATS (from Connected to Test): Step Process...
  • Page 55 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E For the Open(Standard) ATS (from TEST to ISOLATED): Step Process Picture...
  • Page 56 Z e n I T h Z B T S T- S e r I e S 1 0 0 0 A - 3 0 0 0 A By PA S S I S o l AT I o n AT S 3.8.2 ATS rack In operation For the Delayed,Closed ATS (from ISOLATED to TEST): Step...
  • Page 57 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E For the Delayed,Closed ATS (from TEST to CONNECTED): Step Process Picture...
  • Page 58 Z e n I T h Z B T S T- S e r I e S 1 0 0 0 A - 3 0 0 0 A By PA S S I S o l AT I o n AT S Turn the disconnect switch from “Auto”...
  • Page 59 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E For the Open(Standard) ATS (from ISOLATED to TEST) Step Process Picture...
  • Page 60 Z e n I T h Z B T S T- S e r I e S 1 0 0 0 A - 3 0 0 0 A By PA S S I S o l AT I o n AT S For the Open(Standard) ATS (from TEST to CONNECTED): Step Process...
  • Page 61 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E — 3.9 ATS operation For the description of possible ATS switching sequences, refer to section 2.5...
  • Page 62 Z e n I T h Z B T S T- S e r I e S 1 0 0 0 A - 3 0 0 0 A By PA S S I S o l AT I o n AT S...

  • Page 63: Start Menu

    — 4. Navigating HMI menu — 4.1 Start Menu Overviews Analog Meters — Fig. 4.1 By touching on one of Start Menu choices, you can choose the Overviews -pages (upper left corner), Main Menu -pages (lower left corner), Analog Meters -pages (upper right corner) or Main Menu Measures Measures -pages (lower right corner)

  • Page 64: Alarm List

    Z e N I T H Z B T S T- S e r I e S 1 0 0 0 A - 3 0 0 0 A By pA S S I S O l AT I O N AT S Alarm list Description of the icons Alarm List...
  • Page 65 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E — 4.2 Using main menu and setting parameters Overviews Analog Meters...

  • Page 66: Menus And Parameters

    Z e N I T H Z B T S T- S e r I e S 1 0 0 0 A - 3 0 0 0 A By pA S S I S O l AT I O N AT S —...
  • Page 67 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E parameters *Default System parameters Start Automatic Configuration...
  • Page 68 Z e N I T H Z B T S T- S e r I e S 1 0 0 0 A - 3 0 0 0 A By pA S S I S O l AT I O N AT S parameters (continued) *Default Device Parameters...
  • Page 69 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E parameters (continued) *Default Device Parameters (contuned) Time Delays (continued)
  • Page 70 Z e N I T H Z B T S T- S e r I e S 1 0 0 0 A - 3 0 0 0 A By pA S S I S O l AT I O N AT S parameters (continued) *Default Device Parameters (continued)
  • Page 71 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E parameters (contunued) *Default Device Parameters (continued) Generator Exercisers...
  • Page 72 Z e N I T H Z B T S T- S e r I e S 1 0 0 0 A - 3 0 0 0 A By pA S S I S O l AT I O N AT S parameters (continued) *Default Device Parameters (continued)
  • Page 73 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E Measurements Switch Diagnostic Total operations I-O-II switches: Total number of transfers I-O, O-II,...
  • Page 74 Z e N I T H Z B T S T- S e r I e S 1 0 0 0 A - 3 0 0 0 A By pA S S I S O l AT I O N AT S Settings *Default Standard I/O settings...
  • Page 75 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E Settings (continued) *Default Standard I/O settings (continued) O 01, O 02, O 03, O 04...
  • Page 76 Z e N I T H Z B T S T- S e r I e S 1 0 0 0 A - 3 0 0 0 A By pA S S I S O l AT I O N AT S Settings (continued) *Default Standard I/O settings (continued)
  • Page 77 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E Settings (continued) *Default Standard I/O Settings (continued) View...
  • Page 78 Z e N I T H Z B T S T- S e r I e S 1 0 0 0 A - 3 0 0 0 A By pA S S I S O l AT I O N AT S Test *Default On-Load Test Settings...
  • Page 79 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E — 4.4 Analog meters and Measures Overviews Analog Meters...
  • Page 80 Z e N I T H Z B T S T- S e r I e S 1 0 0 0 A - 3 0 0 0 A By pA S S I S O l AT I O N AT S 11:06 Overviews Analog Meters...

  • Page 81: Electronic Accessories

    — 5. Electronic accessories (except Ekip Signalling 10K) are mounted with auxiliary power supply module are Warning Hazardous voltage may be present within (see Chapters 5.3...5.5): the panel when connecting electronic ac- cessories. Disconnect all sources of power to the ATS panel before connecting Ekip modules.

  • Page 82: Ekip Connect -Software

    Microsoft Windows® operating system. Download it from the • Configure automatic transfer switches website, see the address below: with customized parameters. http://www.abb.com/abblibrary/ • Configure electronic accessories, con- DownloadCenter/ nected to automatic transfer switch via Local Bus. • Download information from automatic transfer switches.
  • Page 83 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E — 5.2 Ekip programming -module The Ekip Programming -module is suit- The Ekip Programming -module draws its...

  • Page 84: Led Indications

    Z E n i t h Z B t S t- S E r i E S 1 0 0 0 A - 3 0 0 0 A By pA S S i S o l At i o n At S —...
  • Page 85 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E — 5.4 Ekip Signalling 2K-_ -module The Ekip Signalling 2K-_ is a signalling ac- Component...
  • Page 86 Z E n i t h Z B t S t- S E r i E S 1 0 0 0 A - 3 0 0 0 A By pA S S i S o l At i o n At S Settings (*Default) Description Modules (Optional modules)
  • Page 87 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E Settings (*Default) Description Modules (Optional modules) (continued) Ekip Signalling 2K-1 / -2 / -3...
  • Page 88 Z E n i t h Z B t S t- S E r i E S 1 0 0 0 A - 3 0 0 0 A By pA S S i S o l At i o n At S test Modules (Optional modules) Ekip Signalling 2K-1 / -2 / -3...
  • Page 89 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E 5.4.3 lED indications and inputs/ Green LED for signalling the physical outputs of Ekip Signalling 2K-_ -module...
  • Page 90 Z E n i t h Z B t S t- S E r i E S 1 0 0 0 A - 3 0 0 0 A By pA S S i S o l At i o n At S —...
  • Page 91 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E 5.5.1.1 Signalling 5.5.1.2 termination resistor The following table illustrates the possi- On the Ekip Com Modbus RTU module, it...
  • Page 92 Z E n i t h Z B t S t- S E r i E S 1 0 0 0 A - 3 0 0 0 A By pA S S i S o l At i o n At S 5.5.1.3 Access from the display / Ekip Com Modbus rtU –module With modules energized, the presence of...
  • Page 93 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E 5.5.2 Ekip Com profibus Dp -module It can be connected to a network RS-485 The Ekip Com Profibus DB is a communi- with protocol of Profibus communication,...
  • Page 94 Z E n i t h Z B t S t- S E r i E S 1 0 0 0 A - 3 0 0 0 A By pA S S i S o l At i o n At S 5.5.2.1 lED indications The following table illustrates the possi- ble signals, and their meaning:...
  • Page 95 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E 5.5.2.3 Access from the display / Ekip Com profibus DB -module With modules energized, the presence of the modules on the module slot activates...
  • Page 96 Z E n i t h Z B t S t- S E r i E S 1 0 0 0 A - 3 0 0 0 A By pA S S i S o l At i o n At S 5.5.3 Ekip Com Devicenet -module It can be connected to a CAN network The Ekip Com DeviceNet –module is a...
  • Page 97 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E 5.5.3.1 lED indications The following table illustrates the possible signals, and their meaning: indication...
  • Page 98 Z E n i t h Z B t S t- S E r i E S 1 0 0 0 A - 3 0 0 0 A By pA S S i S o l At i o n At S 5.5.3.2 termination resistor The modules provide the possibility to Notice...
  • Page 99 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E 5.5.3.3 Access from the display / Ekip Com Devicenet –module With modules energized, the presence of the modules on the module slot activates...
  • Page 100 Z E n i t h Z B t S t- S E r i E S 1 0 0 0 A - 3 0 0 0 A By pA S S i S o l At i o n At S 5.5.4 Ekip Com Modbus tCp -module As an HTTP Server connected to an Ether- Ekip Com Modbus TCP is an accessory...

  • Page 101: Led Indications

    O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E The following table illustrates the ports used by the module: port Service...
  • Page 102 Z E n i t h Z B t S t- S E r i E S 1 0 0 0 A - 3 0 0 0 A By pA S S i S o l At i o n At S 5.5.4.2 Access from the display / Ekip Com Modbus tCp –module With modules energized, the presence of...
  • Page 103 Gateway Address. TCP Client Three IP addresses of the client devices connected to the modules. MAC Address The address assigned by ABB, having an OUI equal to ac:d3:64 Organizationally Unique Identifier, formed of the first three bytes of a MAC address, that uniquely identifies the manufacturer of an Ethernet device. —...
  • Page 104 Z E n i t h Z B t S t- S E r i E S 1 0 0 0 A - 3 0 0 0 A By pA S S i S o l At i o n At S 5.5.5 Ekip Com profinet -module The Ekip Com Profinet is a communica- tion accessory module which integrates...
  • Page 105 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E The following table illustrates the ports used by the module: Ethertype port...
  • Page 106 Ekip Com Profinet -module Serial number Version Software version MAC Address The address (with an OUI) assigned by ABB equal to ac:d 3:64 Organizationally Unique Identifier, formed of the first three bytes of a MAC address, that uniquely identifies the manufacturer of an Ethernet device. — Table 5.21 Information of Ekip Com Profinet -module...
  • Page 107 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E 5.5.6 Ekip Com Ethernet/ip -module The Ekip Com EtherNet/IP is an accessory module that can act as a communication Notice...
  • Page 108 Z E n i t h Z B t S t- S E r i E S 1 0 0 0 A - 3 0 0 0 A By pA S S i S o l At i o n At S 5.5.6.1 lED indications The following table illustrates the possible signals, and their meaning:...
  • Page 109 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E 5.5.6.2 Access from the display / Ekip Com Ethernet/ip With modules energized, the presence of the modules on the module slot activates...
  • Page 110 The three IP addresses of the client devices connected to the modules. MAC Address The address assigned by ABB, having a OUI equal to ac:d3:64 Organizationally Unique Identifier, formed of the first three bytes of a MAC address, that uniquely identifies the manufacturer of an Ethernet device.
  • Page 111 TruCONTROL equipped with Ekip Com safety measures are adopted (for example, firewalls, and other measures).) to protect Hub can establish the connection to ABB the product, the network, the customer system and interface against any kind of se- Ability for the whole low-voltage power...
  • Page 112 Z E n i t h Z B t S t- S E r i E S 1 0 0 0 A - 3 0 0 0 A By pA S S i S o l At i o n At S 5.5.7.1 lED indications The following table illustrates the possible signals, and their meaning:...
  • Page 113 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E 5.5.7.2 Access from the display / Ekip Com hub With modules energized, the presence of the modules on the module slot activates...
  • Page 114 IP address of the node to which the module is connected, in the presence of several subnets. MAC Address The address (with an OUI) assigned by ABB equal to ac:d 3:64 Organizationally Unique Identifier, formed of the first three bytes of a MAC address, that uniquely identifies the manufacturer of an Ethernet device —...
  • Page 115 Further information on Ekip Signalling is pre-installed, with a certain number of 10K is available on the website http:// pre-programmed functions. www.abb.com/abblibrary/DownloadCen- ter/, in particular in the manual This Ekip module has: 1SDH001318R0002. iMportAnt: Make sure that you have read • Ten programmable output contacts.
  • Page 116 Z E n i t h Z B t S t- S E r i E S 1 0 0 0 A - 3 0 0 0 A By pA S S i S o l At i o n At S —...

  • Page 117: Temperature Measurement

    O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E — 5.8 temperature measurement High precision temperature sensors are used on the Zenith ZBTS T-series By-...
  • Page 118 Z E n i t h Z B t S t- S E r i E S 1 0 0 0 A - 3 0 0 0 A By pA S S i S o l At i o n At S —...
  • Page 119 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E — 5.10 Audible transfer Alarm The audible transfer alarm will sound and illuminate when the ATS is connected to source 2 (normally, the default main power supply is source 1).
  • Page 120 Z E n i t h Z B t S t- S E r i E S 1 0 0 0 A - 3 0 0 0 A By pA S S i S o l At i o n At S...

  • Page 121: Troubleshooting

    — 6. Troubleshooting Warning Any troubleshooting should be conducted by trained and authorized personnel only. Appropriate personal protective equipment (PPE) should be used when troubleshooting the ATS panel. Hazardous voltage may be present. Disconnect all power sources before performing work inside the ATS panel.
  • Page 122 Z e n i T h Z B T S T- S e r i e S 1 0 0 0 A - 3 0 0 0 A By pA S S i S o l AT i o n AT S Message (continued) Fault Action...
  • Page 123 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E Local bus Communication between HMI and Check connection switch controller is off...
  • Page 124 Z e n i T h Z B T S T- S e r i e S 1 0 0 0 A - 3 0 0 0 A By pA S S i S o l AT i o n AT S —...
  • Page 125 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E — 6.4 light indication and alarm Bypass panel, located on the upper part of the cabinet, shows status of bypass device and the ATS.
  • Page 126 Z e n i T h Z B T S T- S e r i e S 1 0 0 0 A - 3 0 0 0 A By pA S S i S o l AT i o n AT S ATS can’t be rack into Connected position ATS and MTS connected to different source (For Open ATS).

  • Page 127: General Technical Data

    — 7. Technical data — 7.1 General technical data Automatic transfer switch, power circuit Value Rated operational voltage 200-480 Vac Rated frequency 50 / 60 Hz Rated impulse withstand voltage 12 kV Operating times See Table 7.4 Automatic transfer switch, control circuit Value Remark Voltage supply...
  • Page 128 Z e n I T h Z B T S T- S e R I e S 1 0 0 0 A - 3 0 0 0 A By pA S S I S O l AT I O n AT S Automatic transfer switch, I/O contacts Cabling/Terminal Rating / Remark...
  • Page 129 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E AC15 AC12 AC13 Ue/[V]...

  • Page 130: Circuit Diagrams

    Z e n I T h Z B T S T- S e R I e S 1 0 0 0 A - 3 0 0 0 A By pA S S I S O l AT I O n AT S —...
  • Page 131 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E — Fig.
  • Page 132 Z e n I T h Z B T S T- S e R I e S 1 0 0 0 A - 3 0 0 0 A By pA S S I S O l AT I O n AT S —...
  • Page 133 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E — Fig.

  • Page 134: Overall Dimensions

    Z e n I T h Z B T S T- S e R I e S 1 0 0 0 A - 3 0 0 0 A By pA S S I S O l AT I O n AT S eKIp Input/Output Modules Cable...
  • Page 135 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E — Fig.
  • Page 136 Z e n I T h Z B T S T- S e R I e S 1 0 0 0 A - 3 0 0 0 A By pA S S I S O l AT I O n AT S...

  • Page 137: Maintenance

    Maintenance Principle The Zenith ZBTS T-series 1000A-3000 A, Routine Inspection Bypass Isolation Automatic Transfer ABB recommends a routine (such as Switches, are designed so that the con- annual) inspection to, for example, check tacts last their designed lifetime without electrical termination temperatures, replacing any parts.
  • Page 138 Z e n I t h Z B t S t- S e R I e S 1 0 0 0 A - 3 0 0 0 A By PA S S I S o l At I o n At S...

  • Page 139: Installation

    In addition, adjust any que possible aupès du transporteur et infor- optional accessories as required. mez le représentant de ABB Zenith le plus ou appelez le 1-800-637-1738. Be certain that the actual lug torque values are within the requirements outlined in the instruction book to ensure the integrity of power connections.

  • Page 140: Equipment Inspection And Storage

    This includes damage to the enclosure, power panel, control panel and wiring harness. If any damage is found or suspected, file a claim as soon as possible with the carrier and notify the nearest ABB representative.
  • Page 141 Switches The safe operation of your Bypass Isola- tion Automatic Transfer Switch at all times is paramount to ABB. Please recog- nize that hazardous voltages and currents can exist during normal operation, and any maintenance on the transfer switch must be performed utilizing appropriate safety measures.
  • Page 142 Z e n I t h Z B t S t- S e r I e S 1 0 0 0 A - 3 0 0 0 A By pA S S I S o l At I o n At S 9.3.1 Forklift transport guidelines 1. ABB Zenith Bypass Isolation Automatic Figure 9.1 shows the enclosure. Two indi-...
  • Page 143 Warning Due to hazardous voltages and currents, ABB recommends that only an ABB certified technician or a qualified electrician per- form the installation & maintenance of the switch.
  • Page 144 électriques. Warning Not following ABB lifting guidelines may result in severe injury or death. Avertissement Ne pas suivre les directives de levage d' ABB peut entraîner de graves blessures ou la mort.

  • Page 145: Mounting The Automatic Transfer Switch

    O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E — 9.4 Mounting the automatic transfer switch Before mounting, please make sure there is enough space for the cabinet.
  • Page 146 Z e n I t h Z B t S t- S e r I e S 1 0 0 0 A - 3 0 0 0 A By pA S S I S o l At I o n At S At the bottom of the cabinet, there are two base steels which fix the cabinet on a platform or ground.

  • Page 147: Wire Connection

    O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E — 9.5 Wire Connection 9.5.1 Main circuit Tightening Torque1,...
  • Page 148 Z e n I t h Z B t S t- S e r I e S 1 0 0 0 A - 3 0 0 0 A By pA S S I S o l At I o n At S —...
  • Page 149 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E ATS contact is in Source 2 A32C Output position COM...
  • Page 150 — 9.6 Final equipment Inspection Inspection Prior to energizing the transfer switch: Each ABB Zenith transfer switch is factory wired and tested. A complete information 1. Remove any debris incurred, with a package is furnished with each switch vacuum, due to shipment or installation.
  • Page 151 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E — 9.7 Initial energizing Before proceeding, refer to the informa- tion package supplied with the ATS and...
  • Page 152 Z e n I t h Z B t S t- S e r I e S 1 0 0 0 A - 3 0 0 0 A By pA S S I S o l At I o n At S...
  • Page 153 — 10. Accessories Warning Any troubleshooting should be conducted by trained and authorized personnel only. Appropriate personal protective equipment (PPE) should be used when troubleshooting the ATS panel. Hazardous voltage may be present. Discon- nect all power sources before performing work inside the ATS panel.
  • Page 154 Z E n i t h Z B t S t- S E r i E S 1 0 0 0 A - 3 0 0 0 A By pA S S i S o l At i o n At S OXEA1 Ekip —...
  • Page 155 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E — 10.2 hMi protective cover UL Type 3R HMI protective cover, type OXEC21, provides protection against...
  • Page 156 Z E n i t h Z B t S t- S E r i E S 1 0 0 0 A - 3 0 0 0 A By pA S S i S o l At i o n At S...

  • Page 157: Replacement Parts

    — 11. Replacement Parts Mark DESCRIPTION ABB Part number Operating handle Rotary handle 7004629208a Limit switch (SN, SE, A3, A4) Limit switch 5GX.043.006 208V/240V standard solenoid 70010259508A 380V/400V/415V Standard 3P solenoid 70010425427A 440V/480V Standard 3P solenoid 70010425470A 380V/400V/415V Standard 4P solenoid...
  • Page 158 Z E N I T h Z B T S T- S E R I E S 1 0 0 0 A - 3 0 0 0 A By PA S S I S O l AT I O N AT S Rating Plug 1600A 1SDA074226R1 Rating Plug 2000A...
  • Page 159 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E...
  • Page 160 — Contact us ABB Zenith Controls, Inc. 305 Gregson Drive Cary, NC 27511 24-hour support: ABB Technical Services +1 (800) 637-1738 epis.pqservice@abb.com abb.com/lowvoltage © Copyright 2021 ABB. All rights reserved. Specifications subject to change without notice.