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Huawei BoostLi ESM-48100B1 User Manual
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Huawei BoostLi ESM-48100B1 User Manual

Huawei BoostLi ESM-48100B1 User Manual

Energy storage module
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BoostLi Energy Storage Module ESM-48100B1
User Manual
Issue
03
Date
2020-01-08
HUAWEI TECHNOLOGIES CO., LTD.

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Summary of Contents for Huawei BoostLi ESM-48100B1

  • Page 1 BoostLi Energy Storage Module ESM-48100B1 User Manual Issue Date 2020-01-08 HUAWEI TECHNOLOGIES CO., LTD.
  • Page 2 Notice The purchased products, services and features are stipulated by the contract made between Huawei and the customer. All or part of the products, services and features described in this document may not be within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements, information, and recommendations in this document are provided "AS IS"...

  • Page 3: About This Document

    NOTICE is used to address practices not related to personal injury. Calls attention to important information, best practices and tips. NOTE is used to address information not related to personal injury, equipment damage, and environment deterioration. Issue 03 (2020-01-08) Copyright © Huawei Technologies Co., Ltd.

  • Page 4: Change History

    Changed the float charging voltage。 Issue 02 (2019-11-30) Changed the silkscreen of the COM port on the ESM. Updated the content in 4.2 Cable Connections (Huawei Power System). Updated the content in 4.3 Cable Connections (Third-Party Power System). Issue 01 (2019-04-30) This issue is the first official release.

  • Page 5: Table Of Contents

    4.4 Power-On Commissioning ............................27 4.4.1 Power-On (Huawei Power System) ........................27 4.4.2 Power-On (Third-Party Power System) ......................28 4.4.3 Power System Parameter Settings (Huawei Power System) ................28 4.4.4 Power System Parameter Settings (Third-Party Power System) ................30 Issue 03 (2020-01-08) Copyright © Huawei Technologies Co., Ltd.
  • Page 6 A Safety Precautions ......................... 40 A.1 Safety Precautions ...............................40 A.2 Misoperations ..............................40 A.3 Gas Composition ..............................41 B Warranty Rules ........................42 C Technical Specifications ....................... 44 D Acronyms and Abbreviations....................46 Issue 03 (2020-01-08) Copyright © Huawei Technologies Co., Ltd.

  • Page 7: Product Description

    The battery state of health (SOH) and state of charge (SOC) can be monitored online in real time. These features improve the reliability of site power backup.  EMC: − CE: EN 55032/CISPR32, Class A Issue 03 (2020-01-08) Copyright © Huawei Technologies Co., Ltd.

  • Page 8: Application Scenario

    ESM running status and alarm information through a communications port that supports both the CAN and RS485 protocol. Issue 03 (2020-01-08) Copyright © Huawei Technologies Co., Ltd.

  • Page 9: Appearance And Ports

    BoostLi Energy Storage Module ESM-48100B1 User Manual 1 Product Description Figure 1-1 Typical ESM application scenario 1.3 Appearance and Ports 1.3.1 Appearance Figure 1-2 ESM exterior Issue 03 (2020-01-08) Copyright © Huawei Technologies Co., Ltd.

  • Page 10: Panel And Ports

    Activation and Startup. ESM positive terminal Positive and negative ports of the ESM. Secured by M6 screws. ESM negative terminal Appropriate OT terminals should be used. The required torque is 4.5-5.5 Issue 03 (2020-01-08) Copyright © Huawei Technologies Co., Ltd.
  • Page 11 RS485 reception – RS485 R- Reserved CANH Positive terminal for Used to report alarms to a communications monitoring unit and exchange data CANL Negative terminal between ESMs for CAN connected in communications parallel. Issue 03 (2020-01-08) Copyright © Huawei Technologies Co., Ltd.
  • Page 12 Silk Screen Item Color Description Run indicator Green Steady on: Communication is normal (including board startup, self-check, software loading, and board power-on when not loaded; excluding sleep when the power port or Issue 03 (2020-01-08) Copyright © Huawei Technologies Co., Ltd.
  • Page 13 Other SOC indicators: off 4. 75%–99% capacity 25% indicator: steady on 50% indicator: steady on 75% indicator: steady on 100% indicator: blinking 5. 100% capacity The four SOC indicators are steady on. Issue 03 (2020-01-08) Copyright © Huawei Technologies Co., Ltd.

  • Page 14: Activation And Startup

    2. If you have forcibly powered off the battery that is in charging, discharging, or disconnected mode by pressing the MANUAL ON/OFF button, the ESM can be only reactivated by pressing and holding this button. Issue 03 (2020-01-08) Copyright © Huawei Technologies Co., Ltd.

  • Page 15: Application Description

    In the maintenance mode of the ESM, the system capacity or power can be expanded without disconnecting the battery supply so that the site will not break down in case of a mains power failure during capacity expansion. Issue 03 (2020-01-08) Copyright © Huawei Technologies Co., Ltd.

  • Page 16: Application In Class B Environments With Direct Ventilation

    30 days at 25° C or 15 days at 45° C. Promptly recharge the ESM after the storage. Otherwise, the ESM may be damaged due to overdischarge, which requires replacing the ESM. The following situations may cause storage of ESMs in discharge state: Issue 03 (2020-01-08) Copyright © Huawei Technologies Co., Ltd.
  • Page 17 ESM. The ESM can enter the low power mode only after being completely discharged, and the interval for onsite acceptance check is long. Other reasons result in that the ESM cannot enter the low power mode normally. Issue 03 (2020-01-08) Copyright © Huawei Technologies Co., Ltd.

  • Page 18: Transportation And Storage

    In a place that is away from corrosive and organic substances (including gas) − In a place free from direct sunlight − At least 2 meters away from heat sources (such as a heater) Issue 03 (2020-01-08) Copyright © Huawei Technologies Co., Ltd.

  • Page 19: Conditions For Judging Overdue Storage

    Check the ESM appearance.  Dispose of bulging ESMs directly.  Dispose of damaged or misshapen ESMs directly.  Dispose of leaking ESMs directly.  Polish ESM terminals using sandpaper if they are corroded. Issue 03 (2020-01-08) Copyright © Huawei Technologies Co., Ltd.

  • Page 20: Recharge Solution

    15s. Wait all indicators on the front panel turn off and then remove the cables. Place the ESM in the original packing case. Modify the latest charge time and the next recharge time marked on the original packing case. Issue 03 (2020-01-08) Copyright © Huawei Technologies Co., Ltd.

  • Page 21: Qualification Standards For Recharge

    Packed ESMs should be used as soon as possible. 2. If the ESM is not qualified after recharge, recharge it again. If the ESM is still not qualified, dispose of it. Issue 03 (2020-01-08) Copyright © Huawei Technologies Co., Ltd.

  • Page 22: Installation And Commissioning

    The installation and commissioning comply with the regulations and warnings issued by ESM manufacturers. Before installing ESMs, ensure that battery circuit breakers in the power system are OFF or that battery fuses are removed. Issue 03 (2020-01-08) Copyright © Huawei Technologies Co., Ltd.

  • Page 23: Installation

    ESD gloves and wrist straps.  Use dedicated insulation tools. Metal tools such as torque wrenches must be insulated before they are used. 4.1 Installation Prerequisite Required tools and materials are available. Issue 03 (2020-01-08) Copyright © Huawei Technologies Co., Ltd.
  • Page 24 If not installed, install the floating nuts delivered with the cabinet on both sides of the rack. Step 2 Push the ESM into the cabinet and fasten the ESM. Issue 03 (2020-01-08) Copyright © Huawei Technologies Co., Ltd.
  • Page 25 BoostLi Energy Storage Module ESM-48100B1 User Manual 4 Installation and Commissioning Figure 4-2 Installing an ESM Issue 03 (2020-01-08) Copyright © Huawei Technologies Co., Ltd.

  • Page 26: Cable Connections (Huawei Power System)

    Install ESMs from bottom to top. You are advised to install ESMs on three layers. Figure 4-3 Correct installation diagram ----End 4.2 Cable Connections (Huawei Power System) Prerequisite The ESM has been correctly installed. The protective gloves, socket wrench, and cabinet door key are available.
  • Page 27 Step 3 Install the ESM communications cables. After the ESM communications cables are installed, connect a build-out resistor to the COM_OUT port of the last ESM. Figure 4-5 Installing the ESM communications cables (Method 1) Issue 03 (2020-01-08) Copyright © Huawei Technologies Co., Ltd.
  • Page 28 Figure 4-6 Installing the ESM communications cables (Method 2) Step 4 Install the PWR activation cables of the ESM. Activation cables are required for Huawei power systems (except the 5G power system). Perform the following steps to install the activation cables.
  • Page 29 Figure 4-8 Preparing an OT terminal (1) Cable (2) OT terminal (3) Heat shrink tubing (4) Hydraulic pliers (5) Heat gun Step 6 Install negative and positive power cables of the ESM. Issue 03 (2020-01-08) Copyright © Huawei Technologies Co., Ltd.

  • Page 30: Cable Connections (Third-Party Power System)

    Step 7 Remove the protective gloves and pack up all tools. ----End 4.3 Cable Connections (Third-Party Power System) Prerequisite The ESM has been correctly installed. The protective gloves, socket wrench, and cabinet door key are available. Issue 03 (2020-01-08) Copyright © Huawei Technologies Co., Ltd.
  • Page 31 After the ESM communications cables are installed, connect a build-out resistor to the COM_OUT port of the last ESM. Figure 4-12 Installing the ESM communications cables Step 4 Assemble an OT terminal with the ESM power cable. Issue 03 (2020-01-08) Copyright © Huawei Technologies Co., Ltd.
  • Page 32  Do not connect two or more cables to the positive and negative power ports of the ESM in parallel. Figure 4-14 Connection of ESM power cables Issue 03 (2020-01-08) Copyright © Huawei Technologies Co., Ltd.

  • Page 33: Power-On Commissioning

    Rectify the fault and proceed with the procedure. 4.4.1 Power-On (Huawei Power System) Step 1 Switch on the battery circuit breakers and the circuit breaker connected to activation cables in the power system. Issue 03 (2020-01-08) Copyright © Huawei Technologies Co., Ltd.

  • Page 34: Power-On (Third-Party Power System)

    BoostLi Energy Storage Module ESM-48100B1 User Manual 4 Installation and Commissioning If the Huawei power monitoring module is connected to the ESM for the first time, the monitoring module will restart automatically as battery management parameters need to be switched to the ESM.
  • Page 35 On the login page, choose Monitoring > DC Power > Lithium Battery Group > Running Parameter > Charge Parameters to modify the charge current limit coefficient and set the value range to 0.05 C10 to 1.0 C10. Issue 03 (2020-01-08) Copyright © Huawei Technologies Co., Ltd.

  • Page 36: Power System Parameter Settings (Third-Party Power System)

    Figure 4-18 Viewing the ESM status 4.4.4 Power System Parameter Settings (Third-Party Power System) Table 4-2 Configuration Parameter Standard Value Capacity N (ESM quantity) x 100 Ah Charge current limit coefficient 0.15C10 Issue 03 (2020-01-08) Copyright © Huawei Technologies Co., Ltd.

  • Page 37: Acceptance Criteria

    The working status of the ESM is normal after the mains disconnection or connection. Current The ESM current is normal. According to system settings, the current deviation is within ± 2 A. Issue 03 (2020-01-08) Copyright © Huawei Technologies Co., Ltd.

  • Page 38: Maintenance Guide

    Main Menu > Active Alarm. If there is any fault alarm, handle it by referring to 5.1 Maintenance Method. 1. Check the ESM running status on the WebUI of the Huawei power Monitoring monitoring module (SMU02B or SMU02C). WebUI menu path: (WebUI) Monitoring >...
  • Page 39 2. Check the active alarms for ESM fault alarms. WebUI menu path: Home > Active Alarm. If there is any fault alarm, handle it by referring to Troubleshooting. 1. Check the ESM running status on the Huawei power system network Network management system NetEco (NetEco V600R008C20 or later).

  • Page 40: Replacing An Esm

    The protective gloves, Phillips screwdriver and socket wrench are available.  You have confirmed the model of the ESM to be replaced and prepared a new ESM.  You are authorized to enter the site with the key. Issue 03 (2020-01-08) Copyright © Huawei Technologies Co., Ltd.
  • Page 41 Step 5 Hold down the Manual ON/OFF button for 15s for the ESM to exit the maintenance mode. The ESM is automatically activated and connects to the power system. Step 6 Remove the protective gloves and pack up all tools. ----End Issue 03 (2020-01-08) Copyright © Huawei Technologies Co., Ltd.

  • Page 42: Troubleshooting

     Fill in the fault card with the information about the removed component.  Contact your local Huawei office to handle the faulty component. 5.3 Troubleshooting Troubleshooting Fault Type...
  • Page 43 0° C. 2. The heater fails to work. Discharge The minimum electrochemical cell temperature temperature is less than –20° C. protection Issue 03 (2020-01-08) Copyright © Huawei Technologies Co., Ltd.

  • Page 44: Deactivating Of The Antitheft Function Of The Esm

    Step 1 Log in to the NetEco WebUI and choose System > License Management. Figure 6-1 NetEco WebUI Step 2 Select the ESM and click Deactivate. After the antitheft function of the ESM is deactivated, the ESM status is displayed as Inactive. Issue 03 (2020-01-08) Copyright © Huawei Technologies Co., Ltd.
  • Page 45 BoostLi Energy Storage Module ESM-48100B1 User Manual 6 Deactivating of the Antitheft Function of the ESM Figure 6-2 Deactivating the antitheft function of the ESM ----End Issue 03 (2020-01-08) Copyright © Huawei Technologies Co., Ltd.

  • Page 46: A Safety Precautions

    A.2 Misoperations The following lists some misoperations that should be avoided. Misoperations Protection Description Reverse connection If terminals connected with reverse polarity, the ESM will not start and will stay in Issue 03 (2020-01-08) Copyright © Huawei Technologies Co., Ltd.

  • Page 47: Gas Composition

    If the ESM is used in extreme conditions, for example, in the case of fire or lightning, the battery may be damaged and the electrolyte may leak. Because the electrolyte is mainly organic carbonate, gases such as CO , CO, and N may be generated after combustion. Issue 03 (2020-01-08) Copyright © Huawei Technologies Co., Ltd.

  • Page 48: Warranty Rules

    BoostLi Energy Storage Module ESM-48100B1 User Manual B Warranty Rules Warranty Rules Huawei will not be liable for any damage to Huawei ESMs caused by the following reasons: Force Majeure Being upside-down or tilted:  Natural disasters such as earthquakes, volcanic eruptions, floods, and landslides ...
  • Page 49 The customer connects extra loads to ESMs.  The customer mixes Huawei ESMs with other ESMs, which causes the acceleration of capacity deterioration. For example, the customer uses Huawei ESMs together with the ESMs of other brands or rated capacities, or with old ESMs.

  • Page 50: Technical Specifications

    ≤ 200 mV Ripple and noise IP rating IP40 Other requirements Indoor scenario:  There is no conductive dust, corrosive gas, or explosion hazard.  Dust, corrosive substances, pests, molds, and other Issue 03 (2020-01-08) Copyright © Huawei Technologies Co., Ltd.
  • Page 51 There is no conductive dust, corrosive gas, or explosion hazard.  Dust, corrosive substances, pests, molds, and other indicators should be controlled in accordance with class 4.1 requirements in ETSI EN 300 019-1-4 (V2.2.1). Issue 03 (2020-01-08) Copyright © Huawei Technologies Co., Ltd.

  • Page 52: Acronyms And Abbreviations

    BoostLi Energy Storage Module ESM-48100B1 User Manual D Acronyms and Abbreviations Acronyms and Abbreviations energy storage module ESMU energy storage management unit LCD user interface state of charge Issue 03 (2020-01-08) Copyright © Huawei Technologies Co., Ltd.
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