Related Manuals for Mitsubishi Electric FR-E800-HVC Series
Summary of Contents for Mitsubishi Electric FR-E800-HVC Series
- Page 1 INVERTER FR-E800-HVC Instruction Manual (Connection) (200V / 400V CLASS) Compact, high functionality inverters FR-E820-0011(0.2K) to 0978(30K)-HVC FR-E840-0018(0.75K) to 0510(30K)-HVC FR-E820S-0011(0.2K) to 0082(2.2K)-HVC...
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Page 2: Table Of Contents
Safety Instructions ..............3 Chapter 1 Introduction . - Page 3 Chapter 3 Precautions for Use of the Inverter....64 Electro-magnetic interference (EMI) and leakage currents ......64 3.1.1 Leakage currents and countermeasures.
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Page 4: Safety Instructions
• A person who possesses a certification in regard with electric appliance handling, or person took a proper engineering training. Such training may be available at your local Mitsubishi Electric office. Contact your local sales office for schedules and locations. - Page 5 Electric shock prevention WARNING • Do not remove the front cover or the wiring cover while the power of this product is ON, and do not run this product with the front cover or the wiring cover removed as the exposed high voltage terminals or the charging part of the circuitry can be touched.
- Page 6 Additional instructions The following instructions must be also followed. If the product is handled incorrectly, it may cause unexpected fault, an injury, or an electric shock. CAUTION Transportation and installation • To prevent injury, wear cut-resistant gloves when opening packaging with sharp tools. •...
- Page 7 WARNING Usage • Stay away from the equipment after using the retry function in this product as the equipment will restart suddenly after the output shutoff of this product. • Access to the motor is allowed only after it is fully confirmed that the motor does not start running. •...
- Page 8 CAUTION Usage • When installing the MC on the output side of the inverter, turn it ON/OFF while both the inverter and motor are at a stop. • The electronic thermal O/L relay function may not be enough for protection of a motor from overheating. It is recommended to install an external thermal relay or a PTC thermistor for overheat protection.
- Page 9 CAUTION Emergency stop • A safety backup such as an emergency brake must be provided for devices or equipment in a system to prevent hazardous conditions in case of failure of this product or an external device controlling this product. •...
- Page 10 Application of caution labels Caution labels are used to ensure safety during use of Mitsubishi Electric inverters. Apply the following labels to the inverter if the "retry function" and/or "automatic restart after instantaneous power failure" have been enabled. • For the retry function...
- Page 11 MEMO...
- Page 12 CHAPTER 1 Introduction Product checking and accessories .........................13 Component names ..............................15 Operation steps ..............................16 Related manuals..............................17...
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Page 13: Chapter 1 Introduction
Abbreviations Item Description Operation panel Inverter Mitsubishi Electric FR-E800-HVC inverter for heating, ventilation, and air conditioning (HVAC) systems Parameter number (Number assigned to function) PU operation Operation using the PU (operation panel) External operation Operation using the control circuit signals... -
Page 14: Product Checking And Accessories
Product checking and accessories Unpack the product and check the rating plate and the capacity plate of the inverter to ensure that the model agrees with the order and the product is intact. Inverter model Rating plate Inverter model MODEL :FR-E820-0011-5-60HVC Input rating INPUT :XXXXX... - Page 15 • F: The application is shown. Symbol Application HVAC model How to read the SERIAL number The SERIAL consists of two symbols, three characters indicating the production year Rating plate example and month, and six characters indicating the control number. The last two digits of the production year are indicated as the Year, and the Month is Symbol Year Month Control number indicated by 1 to 9, X (October), Y (November), or Z (December).
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Page 16: Component Names
Component names Component names are as follows. Symbol Name Description Refer to page Control logic switch Select the sink logic (SINK) or the source logic (SOURCE). Voltage/current input switch Select voltage or current for the input via terminal 2. Select whether or not to use the terminating resistor for RS-485 Terminating resistor switch communication. -
Page 17: Operation Steps
Operation steps : Initial setting Step of operation Frequency command Installation/mounting Inverter output Wiring of the power frequency supply and motor Time (Hz) Start command Control mode selection Start command via RS-485 to give a start to give a start to give a start communication command? -
Page 18: Related Manuals
When using this inverter for the first time, prepare the following manuals as required and use the inverter safely. https://www.mitsubishielectric.com/fa/products/drv/inv/support/e800/e800hvc.html • e-Manual refers to the Mitsubishi Electric FA electronic book manuals that can be browsed using a dedicated tool. • e-Manual has the following features: Required information can be cross-searched in multiple manuals. - Page 19 MEMO 1. Introduction 1.4 Related manuals...
- Page 20 CHAPTER 2 Installation and Wiring Peripheral devices ..............................20 Removal and reinstallation of the front cover ......................24 Installation of the inverter and enclosure design ....................32 Terminal connection diagrams..........................39 Main circuit terminals ..............................41 Control circuit................................50 Communication connectors and terminals......................57 Connection of stand-alone option units ........................60...
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Page 21: Chapter 2 Installation And Wiring
Installation and Wiring This chapter explains the installation and the wiring of this product. Always read the instructions before use. Peripheral devices 2.1.1 Inverter and peripheral devices (b) Three-phase AC power supply (a) Inverter (c) Molded case circuit breaker (i) USB power supply (MCCB) or earth leakage USB device current breaker (ELB), fuse... - Page 22 Refer to Symbol Name Overview page The life of the inverter is influenced by the surrounding air temperature. The surrounding air temperature should be as low as possible within the permissible range. This must be noted especially when the inverter is Inverter (FR-E800-HVC) installed in an enclosure.
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Page 23: Peripheral Devices
2.1.2 Peripheral devices Check the model of the inverter you purchased. Appropriate peripheral devices must be selected according to the capacity. Refer to the following table for right selection. Molded case circuit breaker / earth leakage circuit breaker • This is a matrix showing the rated current of the molded case circuit breaker (MCCB) or earth leakage circuit breaker (ELB) (NF or NV type) according to the selected inverter and rating. - Page 24 Magnetic contactor at the inverter's input line • This is a matrix showing the model name of the Mitsubishi magnetic contactor to be installed at the inverter's input line according to the selected inverter and rating. Without AC/DC power factor With AC/DC power factor Voltage Inverter model...
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Page 25: Removal And Reinstallation Of The
Removal and reinstallation of the front cover Removal of the wiring cover 1 • FR-E820-0051(1.1K) or lower and FR-E820S-0017(0.4K) or lower Wiring cover 1 Loosen Loosen Loosen Loosen the mounting screws of the wiring cover 1. Slide the cover up and pull it out. •... - Page 26 • FR-E820-0255(7.5K) or higher and FR-E840-0298(15K) or higher Wiring cover 1 Loosen Loosen Loosen Loosen the mounting screws of the wiring cover 1. Slide the cover up and pull it out. Reinstallation of the wiring cover 1 • FR-E820-0051(1.1K) or lower and FR-E820S-0017(0.4K) or lower Tighten Tighten Tighten...
- Page 27 • FR-E820-0082(2.2K) to 0167(5.5K), FR-E840-0196(11K) or lower, and FR-E820S-0030(0.75K) or higher Tighten Tighten Tighten Align the screw holes of the wiring cover 1 with the screw holes of the wiring cover 2. Loosen the mounting screws of the cover. (Tightening torque: 1.4 to 1.9 N·m) •...
- Page 28 Removal of the front cover • Example of FR-E820-0011(0.2K) Loosen Loosen Loosen Front cover Front cover Front cover Loosen the screw on the front cover. (The screw cannot be removed.) Put a finger on the recess for the screw of the front cover and pull out the cover. With the front cover removed, the control circuit terminals (connector) can be wired.
- Page 29 Removal of the lower front cover • FR-E820-0255(7.5K) or higher and FR-E840-0298(15K) or higher Lower front cover Loosen Loosen Loosen With the wiring cover 1 removed, loosen the mounting screws on the lower front cover. (These screws cannot be removed.) While holding the areas around the installation hooks on the sides of the lower front cover, pull out the cover using its upper side as a support.
- Page 30 Removal of the wiring cover 2 • FR-E820-0340(11K) or lower, FR-E840-0196(11K) or lower, and FR-E820S-0082(2.2K) or lower Wiring cover 2 Wiring cover 2 Wiring cover 2 Loosen Loosen Loosen After removing the wiring cover 1 and the front cover (FR-E820-0167(5.5K) or lower, FR-E840-0196(11K) or lower, and FR-E820S- 0082(2.2K) or lower) or the lower front cover (FR-E820-0255(7.5K) or higher), remove the mounting screws of the wiring cover 2.
- Page 31 Reinstallation of the wiring cover 2 • FR-E820-0340(11K) or lower, FR-E840-0196(11K) or lower, and FR-E820S-0082(2.2K) or lower Sheets Sheets Tighten Tighten Tighten When reinstalling the wiring cover 2, the sheets should be placed inside the cover. Tighten the mounting screws of the wiring cover 2. (The tightening torque is 0.9 to 1.3 N·m for the FR-E820-0167(5.5K) or lower, FR-E840-0094(5.5K) or lower, and FR-E820S-0082(2.2K) or lower, 1.4 to 1.9 N·m for the FR-E840-0149(7.5K) and FR-E840-0196(11K),...
- Page 32 Connection of conduits) Wiring cover 2 Wiring cover 2 Wiring cover 2 Bushing Bushing Bushing Locknut Locknut Locknut Locknut Locknut Locknut Conduit Conduit Conduit To punch out the knockout holes in the wiring cover 2, put a go-through screwdriver against the knockout's edge and tap it with a hammer repeatedly.
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Page 33: Installation Of The Inverter And Enclosure Design
Installation of the inverter and enclosure design 2.3.1 Inverter installation environment The following table lists the standard specifications of the inverter installation environment. Using the inverter in an environment that does not satisfy the conditions deteriorates the performance, shortens the life, and causes a failure. Refer to the following points, and take adequate measures. - Page 34 Measures against high humidity • Make the enclosure enclosed, and provide it with a hygroscopic agent. • Provide dry air into the enclosure from outside. • Provide a space heater in the enclosure. Measures against low humidity Air with proper humidity can be blown into the enclosure from outside. Also, when installing or inspecting the unit, discharge your body (static electricity) beforehand, and keep your body away from the parts and patterns.
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Page 35: Amount Of Heat Generated By The Inverter
2.3.2 Amount of heat generated by the inverter The amount of heat generated by the inverter unit is shown in the following table. Amount of heat Voltage Inverter model generated (W) FR-E820-0011(0.2K) FR-E820-0017(0.4K) FR-E820-0030(0.75K) FR-E820-0051(1.1K) FR-E820-0082(2.2K) FR-E820-0102(3.0K) Three-phase FR-E820-0167(5.5K) 200 V class FR-E820-0255(7.5K) FR-E820-0340(11K) FR-E820-0476(15K) -
Page 36: Standby Power Consumption By The Inverter
2.3.3 Standby power consumption by the inverter The following table shows the standby power consumption during a stop. Standby power consumption (W) Voltage Inverter model Light duty Heavy duty FR-E820-0011(0.2K) 11.0 FR-E820-0017(0.4K) 11.0 FR-E820-0030(0.75K) 11.5 FR-E820-0051(1.1K) 11.6 Three-phase FR-E820-0082(2.2K) 13.6 200 V class FR-E820-0102(3.0K) 13.8... -
Page 37: Inverter Installation
• Cooling by heat exchanger or cooler (heat pipe, cooler, etc.) Cooling system Enclosure structure Comment This system is low in cost and generally used, but the Natural ventilation (enclosed enclosure size increases as the inverter capacity type / open type) increases. - Page 38 • When encasing multiple inverters in an enclosure, install them in parallel as a cooling measure. • For heat dissipation and maintenance, keep clearance between the inverter and the other devices or enclosure surface. The space below the inverter is required for wiring, and the space above the inverter is required for heat dissipation. Clearances (side) Clearances (front) 10 cm...
- Page 39 When installing multiple inverters, fully take measures to prevent the surrounding air temperature of the inverter from being higher than the permissible value by providing ventilation or increasing the enclosure size. Inverter Inverter Inverter Inverter Guide Guide Guide Inverter Inverter Enclosure Enclosure (b) Vertical arrangement...
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Page 40: Terminal Connection Diagrams
Terminal connection diagrams Main circuit terminal Control circuit terminal Single-phase power input DC reactor MCCB (FR-HEL) Single-phase R/L1 AC power S/L2 Earth supply (Ground) Jumper MCCB Motor R/L1 Three-phase S/L2 AC power T/L3 supply Earth Main circuit Earth (Ground) (Ground) Control circuit Control input signals (No voltage input allowed)*3 Relay output *6... - Page 41 NOTE • To prevent a malfunction due to noise, keep the signal cables 10 cm or more away from the power cables. Also, keep the cables of the main circuit for input and output separated. • After wiring, wire offcuts must not be left in the inverter. Wire offcuts can cause a fault, failure or malfunction.
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Page 42: Main Circuit Terminals
Main circuit terminals 2.5.1 Details on the main circuit terminals Refer to Terminal symbol Terminal name Terminal function description page AC power input Connect these terminals to the commercial power supply. — R/L1, S/L2, T/L3 Connect these terminals to a three-phase squirrel cage motor or a PM U, V, W Inverter output —... - Page 43 Three-phase 200/400 V class FR-E820-0011(0.2K) to 0051(1.1K) FR-E820-0082(2.2K) to 0167(5.5K) FR-E840-0018(0.75K) to 0094(5.5K) Jumper N/- P/+ Jumper R/L1 S/L2 T/L3 R/L1 S/L2 T/L3 Earthing Earthing (grounding) (grounding) terminal terminal Power supply Motor Motor Power supply FR-E820-0255(7.5K), 0340(11K) FR-E840-0149(7.5K), 0196(11K) R/L1 S/L2 T/L3 Jumper R/L1 S/L2 T/L3...
- Page 44 Single-phase 200 V class FR-E820S-0082(2.2K), 0017(0.4K) FR-E820S-0030(0.75K) to 0082(2.2K) Jumper N/- P/+ Jumper R/L1 S/L2 R/L1 S/L2 Earthing (grounding) terminal Earthing (grounding) terminal Power supply Motor Motor Power supply NOTE • Make sure the power cables are connected to the R/L1, S/L2, and T/L3. (Phase need not be matched.) Never connect the power cable to the U, V, and W of the inverter.
- Page 45 Always use conduit hubs to connect conduits to the knockout holes. The hubs shall be assembled to the conduits before they are installed in the knockout holes. Number of holes Hole diameter for main circuit Inverter capacity (mm) For main circuit For control circuit FR-E820-0011(0.2K), 0017(0.4K) 1 (Hole size: 17.5 ×...
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Page 46: Applicable Cables And Wiring Length
Always use conduit hubs to connect conduits to the knockout holes. The hubs shall be assembled to the conduits before they are installed in the knockout holes. Number of holes Hole diameter for main circuit Inverter capacity (mm) For main circuit For control circuit FR-E820-0748(22K), 0978(30K) 1 (Hole size: 20 ×... - Page 47 • Three-phase 200 V class (220 V input power supply, with a power factor improving AC or DC reactor, at LD rating) Cable gauge Crimp terminal PVC cables, etc. HIV cables, etc. (mm AWG/MCM Tighten Applicable Terminal inverter model screw Earthi Earthi torque...
- Page 48 • Single-phase 200 V class (220 V input power supply, with a power factor improving AC or DC reactor, at LD rating) Cable gauge Crimp terminal PVC cables, etc. HIV cables, etc. (mm AWG/MCM Applicable Tighten Terminal inverter model screw Earthi Earthi FR-E820S-[]-...
- Page 49 Applicable inverter model: FR-E840-[]-HVC Pr.72 setting Voltage Cable type 0094(5.5K) or (carrier frequency) class 0018(0.75K) 0030(1.5K) 0047(2.2K) 0059(3.0K) higher 1 (1 kHz) or lower 200 m 200 m 300 m 500 m 500 m Unshielded cable 2 (2 kHz) or higher 30 m 100 m 200 m...
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Page 50: Earthing (Grounding) Precautions
2.5.4 Earthing (grounding) precautions Always earth (ground) the motor and inverter. Purpose of earthing (grounding) Generally, an electrical apparatus has an earth (ground) terminal, which must be connected to the ground before use. An electrical circuit is usually insulated by an insulating material and encased. However, it is impossible to manufacture an insulating material that can shut off a leakage current completely, and actually, a slight current flows into the case. -
Page 51: Control Circuit
Control circuit 2.6.1 Details on the control circuit terminals (connector) Input signal Refer Terminal Type Common Terminal name Terminal function description Rated specification symbol page Turn ON the STF signal to When the STF and Input resistance: 4.7 Forward rotation start forward rotation and STR signals are kΩ,... -
Page 52: Control Logic (Sink/Source) Change
The terminal function can be selected by Pr.190 and Pr.192 (Output terminal function selection). (Refer to the FR-E800 Instruction Manual (Function).) The open collector transistor is ON (conductive) in LOW state. The transistor is OFF (not conductive) in HIGH state. Refer to the FR-E800 Instruction Manual (Function). - Page 53 (The output signals may be used in either the sink or source logic independently of the switch setting.) For sink logic SINK SOURCE NOTE • Never change the control logic while power is ON. Sink logic and source logic •...
- Page 54 • When using an external power supply for transistor output Sink logic Source logic Use terminal PC as a common terminal, and perform wiring as Use terminal SD as a common terminal, and perform wiring as follows. (Do not connect terminal SD on the inverter with the follows.
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Page 55: Wiring Of Control Circuit
2.6.3 Wiring of control circuit Control circuit terminals (connector) layout Viewed from the bottom of the inverter Pin number Terminal symbol Pin number Terminal symbol SDA (RS-485) RDB (RS-485) SDB (RS-485) RDA (RS-485) SG (RS-485) — NOTE • For the cable parts to be used, refer to the following. •... - Page 56 Wiring method Removal and reinstallation precautions Precautions to be taken when removing or reinstalling the control circuit terminals are shown below. Observe the following precautions and handle the inverter properly to avoid malfunctions or failures. • Remove or reinstall the connection cable connector so that it is parallel with the control circuit terminal connector of the inverter.
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Page 57: Wiring Precautions
2.6.4 Wiring precautions • It is recommended to use a cable of 0.2 to 0.8 mm for the connection to the control circuit terminals. • The wiring length should be 30 m at the maximum. • Do not short across terminals PC and SD. Doing so may cause an inverter failure. •... -
Page 58: Communication Connectors And Terminals
Communication connectors and terminals 2.7.1 RS-485 terminals (connector) Communication operation • The RS-485 terminals enable communication operation from a personal computer, etc. When the PU connector is connected with a personal, FA or other computer by a communication cable, a user program can run to monitor the inverter or read and write parameters. - Page 59 Wiring method • Connecting one inverter (four-wire type) Programmable controller Inverter Built-in RS-485 RS-485 terminal Communication port (connector) cable Terminating resistor OPEN 100Ω • Connecting multiple inverters (four-wire type) Programmable controller Distributor Distributor Terminating inverter RS-485 terminal Built-in RS-485 Communication (connector) port...
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Page 60: Usb Connector
2.7.2 USB connector USB device communication The inverter can be connected to a computer with a USB (ver. 1.1) cable. Interface Conforms to USB1.1 (USB2.0 full speed) Transmission speed 12 Mbps Wiring length Maximum 5 m Connector USB mini B connector (receptacle) Power supply Self-powered Recommended USB cable... -
Page 61: Connection Of Stand-Alone Option Units
Connection of stand-alone option units The inverter accepts stand-alone option units as required. Incorrect connection will cause inverter damage or accident. Connect and operate the option unit carefully in accordance with the Instruction Manual of the corresponding option unit. 2.8.1 Connection of the AC reactor (FR-HAL) •... -
Page 62: Connection Of The Dc Reactor (Fr-Hel)
2.8.2 Connection of the DC reactor (FR-HEL) • Keep the surrounding air temperature within the permissible range (-10 to +50°C). Keep enough clearance around the reactor because it heats up. (Take 10 cm or more clearance on top and bottom and 5 cm or more on left and right regardless of the installation direction.) 10 cm or more 5 cm or... - Page 63 MEMO 2. Installation and Wiring 2.8 Connection of stand-alone option units...
- Page 64 CHAPTER 3 Precautions for Use of the Inverter Electro-magnetic interference (EMI) and leakage currents ..................64 Power supply harmonics............................69 Installation of a reactor ............................73 Power shutdown and magnetic contactor (MC)......................74 Countermeasures against deterioration of the 400 V class motor insulation............75 Checklist before starting operation .........................76 Failsafe system which uses the inverter .........................79 Replacement of parts..............................82...
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Page 65: Chapter 3 Precautions For Use Of The Inverter
Precautions for Use of the Inverter This chapter explains the precautions for use of this product. Always read the instructions before use. Electro-magnetic interference (EMI) and leakage currents 3.1.1 Leakage currents and countermeasures Capacitance exists between the inverter I/O cables, other cables and earth and in the motor, through which a leakage current flows. - Page 66 MCCB Thermal relay Motor Power Inverter supply Line-to-line static capacitance Line-to-line leakage currents path Precautions • Use Pr.9 Electronic thermal O/L relay. • If the carrier frequency setting is high, decrease the Pr.72 PWM frequency selection setting. Note that motor noise increases. Selecting Pr.240 Soft-PWM operation selection makes the sound inoffensive. To ensure that the motor is protected against line-to-line leakage currents, it is recommended to use a temperature sensor to directly detect motor temperature.
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Page 67: Techniques And Measures For Electromagnetic Compatibility (Emc)
NOTE • Install the earth leakage circuit breaker (ELB) on the input side of the inverter. • In the connection earthed-neutral system, the sensitivity current is blunt against a ground fault in the inverter output side. Earthing (Grounding) must conform to the requirements of national and local safety regulations and electrical codes. (NEC section 250, IEC 61140 class 1 and other applicable standards) •... - Page 68 EMI measures to reduce electromagnetic noises that are radiated by the inverter to cause the peripheral devices to malfunction Inverter-generated noises are largely classified into those radiated by the inverter itself and by the I/O cables connected to its main circuit, those electromagnetically and electrostatically induced to the signal cables of the peripheral devices close to the power cable connected to the inverter main circuit, and those transmitted through the power cables.
- Page 69 • Specification example (ZCAT3035-1330 by TDK) Item Description 10 to 100 MHz Impedance (Ω) 100 to 500 MHz 39 1 Cable fixing band mount 34 1 Outline dimension drawings (mm) Product name Lot number The impedance values above are reference values, and not guaranteed values. ...
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Page 70: Power Supply Harmonics
Power supply harmonics 3.2.1 Power supply harmonics The inverter may generate power supply harmonics from its converter circuit to affect the power generator, power factor correction capacitor etc. Power supply harmonics are different from noise and leakage currents in source, frequency band and transmission path. - Page 71 The three-phase 200 V input specifications 3.7 kW or lower (or single-phase 200 V input specifications 2.2 kW or lower) were previously covered by the Harmonic Suppression Guidelines for Household Appliances and General-purpose Products and other models were covered by the Harmonic Suppression Guidelines for Consumers Who Receive High Voltage or Special High Voltage.
- Page 72 Equivalent capacity limit Received power voltage Reference capacity 6.6 kV 50 kVA 22/33 kV 300 kVA 66 kV or more 2000 kVA Harmonic content (when the fundamental current is considered as 100%) Reactor 11th 13th 17th 19th 23rd 25th Not used Used (AC side)
- Page 73 Harmonic suppression techniques Item Description Reactor installation (FR- Install an AC reactor (FR-HAL) on the AC side of the inverter or a DC reactor (FR-HEL) on its DC side, HAL, FR-HEL) or install both to suppress outgoing harmonic currents. Installation of power factor When used with a reactor connected in series, the power factor improving correction capacitor can improving capacitor...
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Page 74: Installation Of A Reactor
Installation of a reactor When the inverter is connected near a large-capacity power transformer (500 kVA or more) or when a power factor correction capacitor is to be switched over, an excessive peak current may flow in the power input circuit, damaging the converter circuit. To prevent this, always install an AC reactor (FR-HAL), which is available as an option. -
Page 75: Power Shutdown And Magnetic Contactor (Mc)
Power shutdown and magnetic contactor (MC) Inverter input side magnetic contactor (MC) On the inverter input side, it is recommended to provide an MC for the following purposes. (Refer to page 22 for selection.) • To disconnect the inverter from the power supply at activation of a protective function or at malfunctioning of the driving system (emergency stop, etc.). -
Page 76: Countermeasures Against Deterioration Of The 400 V Class Motor Insulation
Countermeasures against deterioration of the 400 V class motor insulation In the PWM type inverter, a surge voltage attributable to wiring constants is generated at the motor terminals. Especially in a 400 V class motor, the surge voltage may deteriorate the insulation. When the 400 V class motor is driven by the inverter, consider the following countermeasures: ... -
Page 77: Checklist Before Starting Operation
Checklist before starting operation The FR-E800 series inverter is a highly reliable product, but incorrect peripheral circuit making or operation/handling method may shorten the product life or damage the product. Before starting operation, always recheck the following points. Refer to Check by Checkpoint Countermeasure... - Page 78 Refer to Check by Checkpoint Countermeasure page user When using a switching circuit as shown below, chattering due to misconfigured sequence or arc generated at switching may allow undesirable current to flow in and damage the inverter. Miswiring may also damage the inverter. (Note that a PM motor cannot be driven by the commercial power supply.) When using the electronic bypass Interlock...
- Page 79 Refer to Check by Checkpoint Countermeasure page user When a motor is driven by the inverter, axial voltage is generated on the motor shaft, which may cause electrical corrosion of the bearing in rare cases depending on the wiring, load, operating conditions of the motor or specific Countermeasures are taken inverter settings (high carrier frequency).
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Page 80: Failsafe System Which Uses The Inverter
Failsafe system which uses the inverter When a fault is detected by the protective function, the protective function activates and outputs the Fault signal. However, the Fault signal may not be output at an inverter's fault occurrence when the detection circuit or output circuit fails, etc. Although Mitsubishi assures the best quality products, provide an interlock which uses inverter status output signals to prevent accidents such as damage to the machine when the inverter fails for some reason. - Page 81 Checking the inverter operating status by using the start signal input to the inverter and the Inverter running signal output from the inverter ... (c) The Inverter running (RUN2) signal is output when the inverter is running. Check if the RUN2 signal is output while a start signal (the STF/STR signal for forward/reverse rotation command) is input to the inverter.
- Page 82 Controller System failure Sensor Inverter (speed, temperature, air volume, etc.) To the alarm detection sensor 3. Precautions for Use of the Inverter 3.7 Failsafe system which uses the inverter...
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Page 83: Replacement Of Parts
10 years when the part is used 16 hours per day. NOTE • For parts replacement, contact the nearest Mitsubishi Electric FA center. Inverter parts life display The inverter diagnoses the main circuit capacitor, control circuit capacitor, cooling fan, inrush current limit circuit, inverter module, and relay contacts of terminals A, B, and C, and estimates their lives. - Page 84 CHAPTER 4 Specifications Inverter rating................................84 Motor rating................................87 Common specifications............................91 Outline dimension drawings............................93...
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Page 85: Chapter 4 Specifications
The applicable motor capacity indicated is the maximum capacity applicable for use of the Mitsubishi Electric standard 4-pole motor. To drive a Mitsubishi Electric high-performance energy-saving motor, use the 0.75K inverter for a 1.1 kW motor, or 2.2K inverter for a 3 kW motor. - Page 86 12.3 12.3 The applicable motor capacity indicated is the maximum capacity applicable for use of the Mitsubishi Electric standard 4-pole motor. To drive a Mitsubishi Electric high-performance energy-saving motor, use the 2.2K inverter for a 3 kW motor. The rated output capacity is the value with respect to 440 V output voltage.
- Page 87 Forced air Approx. mass (kg) The applicable motor capacity indicated is the maximum capacity applicable for use of the Mitsubishi Electric standard 4-pole motor. The rated output capacity is the value with respect to 230 V output voltage. The following table shows the current value initially set in Pr.9 Electronic thermal O/L relay, Pr.56 Current monitoring reference, and Pr.557 Current average value monitor signal output reference current.
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Page 88: Motor Rating
Motor rating 4.2.1 PM motor EM-A Motor specifications • A: Electromagnetic brake Symbol Electromagnetic brake None Without With • B: Shaft end Symbol Shaft end None Standard Key shaft • C: Protective structure Symbol Protective structure None IP44 IP65 •... - Page 89 Specifications of the dedicated PM motor (EM-A motor) (200 V class) Motor specifications (standard) Motor model: EM-AMF[] 0.75kW 1.5kW 2.2kW 3.7kW 5.5kW 7.5kW Applicable inverter model: 0051 0082 0102 0167 0255 0340 FR-E820-[]-HVC Rated speed (r/min) 3000 Maximum speed (r/min) 4000 Number of poles Rated current (A)
- Page 90 Specifications of the dedicated PM motor (EM-A motor) (400 V class) Motor specifications (standard) 3.7kW 5.5kW Motor model: EM-AMF[] Applicable inverter model: FR- 0094 0149 E840-[]-HVC 3000 Rated speed (r/min) 4000 Maximum speed (r/min) Number of poles Rated current (A) *1*8 11.78 17.50...
- Page 91 Motor torque Torque Short time operation range(3s) 200% 150% Continuous operation range 100% 3000 4000 Motor rotation speed(r/min) • When the input voltage is low, the torque may be reduced. • The continuous operation torque is 90% at 10 r/min or less (for 1.5 kW or higher EM-A motor). •...
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Page 92: Common Specifications
Common specifications Control method Soft-PWM control / High carrier frequency PWM control Induction Selectable among V/F control, Advanced magnetic flux vector control, and Real sensorless vector motor control PM motor PM sensorless vector control Induction 0.2 to 590 Hz (The upper-limit frequency is 400 Hz under Advanced magnetic flux vector control and Output motor Real sensorless vector control.) - Page 93 Overcurrent trip during acceleration, Overcurrent trip during constant speed, Overcurrent trip during deceleration or stop, Regenerative overvoltage trip during acceleration, Regenerative overvoltage trip during constant speed, Regenerative overvoltage trip during deceleration or stop, Inverter overload trip (electronic thermal relay function), Motor overload trip (electronic thermal relay function), Heat sink overheat, Undervoltage, Input phase loss, Stall prevention stop, Loss of synchronism detection Upper limit fault detection, Lower limit fault detection, Output side earth (ground) fault overcurrent, Fault...
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Page 94: Outline Dimension Drawings
Outline dimension drawings 4.4.1 Inverter outline dimension drawings FR-E820-0011(0.2K), FR-E820-0017(0.4K), FR-E820-0030(0.75K) FR-E820S-0011(0.2K) φ5 (19.9) 19.9 30.2 2×φ22.5 Inverter model FR-E820-0011(0.2K) 81.3 FR-E820-0017(0.4K) 174.9 51.3 FR-E820-0030(0.75K) 113.3 FR-E820S-0011(0.2K) 81.3 (Unit: mm) 4. Specifications 4.4 Outline dimension drawings... - Page 95 FR-E820-0051(1.1K) FR-E820S-0017(0.4K) φ5 (19.9) 15.1 15.1 19.9 3×φ22.5 Inverter model FR-E820-0051(1.1K) 133.3 174.9 51.3 FR-E820S-0017(0.4K) 143.3 (Unit: mm) 4. Specifications 4.4 Outline dimension drawings...
- Page 96 FR-E820-0082(2.2K), FR-E820-0102(3.0K) FR-E840-0018(0.75K), FR-E840-0030(1.5K), FR-E840-0047(2.2K) FR-E820S-0030(0.75K) (7.1) 80.7 17.5 (12) 23.1 (49.1) 3×φ28.1 Inverter model FR-E820-0082(2.2K) 136.3 63.5 76.3 FR-E820-0102(3.0K) FR-E840-0018(0.75K) 130.3 70.5 110.2 178.9 55.3 FR-E840-0030(1.5K) FR-E840-0047(2.2K) 135.8 76.5 FR-E820S-0030(0.75K) 135.8 45.3 75.8 (Unit: mm) 4. Specifications 4.4 Outline dimension drawings...
- Page 97 FR-E820S-0051(1.1K) (7.1) 45.8 35.1 (15.1) (27.1) 26.1 3×φ Inverter model FR-E820S-0051(1.1K) 110.2 178.9 55.3 161.8 (Unit: mm) 4. Specifications 4.4 Outline dimension drawings...
- Page 98 FR-E820-0167(5.5K) FR-E820S-0082(2.2K) (7.1) 52.5 61.1 (21.1) 3×φ (27.3) 27.9 Inverter model FR-E820-0167(5.5K) 142.2 186.9 63.3 143.3 FR-E820S-0082(2.2K) (Unit: mm) 4. Specifications 4.4 Outline dimension drawings...
- Page 99 FR-E840-0059(3.0K), FR-E840-0094(5.5K) (7.1) 43.5 (21.1) 61.1 (27.3) 27.9 3×φ35.3 Inverter model FR-E840-0059(3.0K) 142.2 208.9 64.3 135.8 FR-E840-0094(5.5K) (Unit: mm) 4. Specifications 4.4 Outline dimension drawings...
- Page 100 FR-E820-0255(7.5K), FR-E820-0340(11K) 71.5 (9.1) 18.1 104.1 33.1 33.1 3×φ44.9 Inverter model FR-E820-0255(7.5K) 182.2 318.9 66.3 165.8 FR-E820-0340(11K) (Unit: mm) 4. Specifications 4.4 Outline dimension drawings...
- Page 101 FR-E840-0149(7.5K), FR-E840-0196(11K) (7.1) 150.3 (11.9) 29.6 (96.6) 3×φ35.3 Inverter model FR-E840-0149(7.5K) 222.2 208.9 64.3 147.8 FR-E840-0196(11K) (Unit: mm) 4. Specifications 4.4 Outline dimension drawings...
- Page 102 FR-E820-0476(15K), FR-E820-0587(18.5K) FR-E840-0298(15K), FR-E840-0349(18.5K) 10.6 (13.6) 13.6 84.7 (21.1) 141.1 41.1 3×φ44.9 (41.1) Inverter model FR-E820-0476(15K) FR-E820-0587(18.5K) 222.2 318.9 66.3 190.8 FR-E840-0298(15K) FR-E840-0349(18.5K) (Unit: mm) 4. Specifications 4.4 Outline dimension drawings...
- Page 103 FR-E820-0748(22K), FR-E820-0978(30K) FR-E840-0383(22K), FR-E840-0510(30K) (11.1) 11.1 84.7 (11.1) 151.1 (43.1) 43.1 3×φ63.9 Inverter model FR-E820-0748(22K) FR-E820-0978(30K) 222.2 467.9 127.3 190.8 FR-E840-0383(22K) FR-E840-0510(30K) (Unit: mm) 4. Specifications 4.4 Outline dimension drawings...
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Page 104: Dedicated Motor Outline Dimension Drawings
4.4.2 Dedicated motor outline dimension drawings Dedicated PM motor (EM-A) outline dimension drawings EM-AMF 1.5kW 45° 4×φ9 2.2kW 45° φ9 × 3.7kW 116.5 104.5 45° 2-M8 screw, depth: 16 4-φ13.5 Screw holes for suspension bolts (upper/lower) (Unit: mm) 4. - Page 105 5.5kW 116.5 149.5 2-M8 screw, depth: 16 φ13.5 Screw holes for suspension bolts (upper/lower) 7.5kW □176 116.5 194.5 2-M8 screw, depth: 16 4- φ13.5 Screw holes for suspension bolts (upper/lower) (Unit: mm) 4. Specifications 4.4 Outline dimension drawings...
- Page 106 EM-AMFB 1.5kW 111.5 45° φ9 × 2.2kW 141.5 45° φ9 × 3.7kW 116.5 104.5 45° 2-M8 screw, depth: 16 4-φ13.5 Screw holes for suspension bolts (upper/lower) (Unit: mm) 4. Specifications 4.4 Outline dimension drawings...
- Page 107 5.5kW □176 116.5 149.5 2-M8 screw, depth: 16 4- φ13.5 Screw holes for suspension bolts (upper/lower) 7.5kW □176 116.5 194.5 2-M8 screw, depth: 16 4- φ13.5 Screw holes for suspension bolts (upper/lower) (Unit: mm) 4. Specifications 4.4 Outline dimension drawings...
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Page 108: Chapter 5 Appendix
CHAPTER 5 Appendix Differences from the standard inverter .........................108 Supported options..............................109 Restricted Use of Hazardous Substances in Electronic and Electrical Products..........110... -
Page 109: Differences From The Standard Inverter
Appendix Differences from the standard inverter The following functions/specifications of the FR-E800 standard model are changed in the FR-E800-HVC inverters. Item Description PU/EXT key on the operation panel Changed to the HAND/AUTO key. Plug-in option Cannot be used. Optional operation panel Cannot be used. -
Page 110: Supported Options
Supported options Describes the options available in the FR-E800-HVC inverters. Name Type Remarks MR-J3USBCBL3M USB cable – Cable length: 3 m AC reactor FR-HAL The option's model varies with the inverter's DC reactor FR-HEL model. EMC Directive compliant noise filter SF, FR-E5NF, FR-S5NFSA FR-A5AT03 Installation to the rear panel of the inverter is not... -
Page 111: Restricted Use Of Hazardous Substances In Electronic And Electrical Products
Restricted Use of Hazardous Substances in Electronic and Electrical Products The mark of restricted use of hazardous substances in electronic and electrical products is described as follows based on the "Management Methods for the Restriction of the Use of Hazardous Substances in Electrical and Electronic Products" of the People's Republic of China. - Page 112 (1) Damages caused by any cause found not to be the responsibility of Mitsubishi Electric. (2) Loss in opportunity, lost profits incurred to the user by Failures of Mitsubishi Electric products. (3) Special damages and secondary damages whether foreseeable or not, compensation for accidents, and compensation for damages to products other than Mitsubishi Electric products.
- Page 113 Revisions *The manual number is given on the bottom left of the back cover. Revision date Manual number Revision Jul. 2021 IB(NA)-0600950ENG-A First edition Jun. 2022 IB(NA)-0600950ENG-B Edited • Wiring cover shape • EM-A motors (200 V class 1.5 kW to 3.7 kW, and 400 V class 3.7 kW and 5.5 kW) Jul.
- Page 114 HEAD OFFICE: TOKYO BUILDING 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN IB(NA)-0600950ENG-C(2307)MEE Printed in Japan Specifications subject to change without notice.