Related Manuals for Canon PF-D1
Summary of Contents for Canon PF-D1
- Page 1 Paper Feeder PF-D1 SERVICE MANUAL April 7, 2016 Rev. 0 CANON Paper Feeder PF-D1 Rev. 0 PRINTED IN U.S.A. COPYRIGHT © 2016 CANON INC.
- Page 2 When changes occur in applicable products or in the contents of this manual, Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition of this manual.
- Page 3 Introduction Symbols Explanation Symbols Explanation Disconnect the connector. Connect the power cable. Connect the connector. Disconnect the power cable. Remove the cable/wire from the Turn on the power. cable guide or wire saddle. Install the cable/wire to the cable Turn off the power. guide or wire saddle.
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Page 4: Table Of Contents
Contents Contents Safety Precautions....................1 Notes Before Servicing........................2 Points to Note at Cleaning........................2 Notes On Assembly/Disassembly....................... 2 1. Product Overview.....................3 Specification............................4 List of Specifications..........................4 List of Parts............................5 External View............................5 Cross Section View..........................6 2. Technology....................... 7 Overview............................. 8 Pickup/Feed Control..........................10 Lift-up Operation..........................11 Cassette detection..........................12 Cassette Double Feed Prevention Mechanism................. - Page 5 Contents Removing the Cassette Pickup Roller....................31 Removing the Cassette Separation Roller.....................33 APPENDICES......................35 General Circuit Diagram........................36 General Circuit Diagram........................36...
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Page 6: Safety Precautions
Safety Precautions Notes Before Servicing......2 Points to Note at Cleaning....2 Notes On Assembly/Disassembly..2... -
Page 7: Notes Before Servicing
Safety Precautions Notes Before Servicing CAUTION: At servicing, be sure to turn off the power source according to the specified steps and disconnect the power plug. CAUTION: Do not turn off the power switch when downloading is under way. Turning off the main power switch while downloading is under way can disable the machine. -
Page 8: Product Overview
Product Overview Specification..........4 List of Parts........... 5... -
Page 9: Specification
1. Product Overview Specification List of Specifications Item Specifications Paper type Plain (75 to 90 g/m ), Plain L (61 to 74 g/m ), Plain L2 (60 g/m ), Heavy 1 (91 to 119 g/m ), Heavy 2 (120 to 128 g/m ), Heavy 3 (129 to 163 g/m ), Rough 1 (60 to 74 g/m ), Rough 2 (75 to 105 g/m... -
Page 10: List Of Parts
1. Product Overview List of Parts External View ■ Major Parts Name Drawer Connector Right Door Unit Cassette Lock Positioning Pin ■ External Cover Name Rear Cover Right Cover Right Lower Cover... -
Page 11: Cross Section View
1. Product Overview Name Left Cover Cross Section View Name Cassette Cassette Pickup Roller Cassette Feed Roller Feed Roller Separation Roller... -
Page 12: Technology
Technology Overview..........8 Pickup/Feed Control......10 Lift-up Operation......... 11 Cassette detection......12 Cassette Double Feed Prevention Mechanism........13 Jam Detection........14... -
Page 13: Overview
Print paper flow is shown below: Via the Paper Feeder Controller PCB, the Paper Feeder performs serial communication with the DC Controller to control paper feed. For signal flow of the Paper Feeder Controller, see the figure shown below. PF-D1 Motor +3.3V +24V... - Page 14 2. Technology Electric code Name Motor PF Feed Motor Clutch CL20 PF Pickup Clutch Sensor SR20 PF Paper Sensor SR21 PF Media Path Sensor Switch SW20 PF Right Cover Switch SW21 PF Cassette Detection Switch...
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Page 15: Pickup/Feed Control
2. Technology Pickup/Feed Control Pickup/feed control of the Paper Feeder uses the same mechanism as printer. Rollers in the Paper Feeder are operated by the PF Feed Motor (M20) via gears. Pickup/feed control sequence of the Paper Feeder is shown below: 1. -
Page 16: Lift-Up Operation
2. Technology Lift-up Operation Paper inside a cassette is lifted up by the Lifting Plate. The Lifting Plate is lifted up by rotating the PF Pickup Motor (M20). Presence/absence of paper is detected by the PF Paper Sensor (SR20). When the Lifting Plate is rising, the PF Pickup Motor (M20) is controlled to keep the paper surface steady so that pickup can be performed stably. -
Page 17: Cassette Detection
2. Technology Cassette detection Presence/absence of a cassette is detected by the PF Cassette Detection Switch (SW21). The cassette detection flag of the cassette is detected by the PF Cassette Detection Switch inside the Paper Feeder. -
Page 18: Cassette Double Feed Prevention Mechanism
2. Technology Cassette Double Feed Prevention Mechanism This machine employs the Separation Roller method for the cassette pickup double feed prevention mechanism. The Separation Roller method of this machine is a method that prevents paper double feeds by using the Cassette Separation Rollers without drive. -
Page 19: Jam Detection
2. Technology Jam Detection The following sensor performs jam detection. • SR21: PF Media Path Sensor SR21 SW20 * For jam code and detection description, refer to the Service Manual of the host machine. -
Page 20: Periodical Service
Periodical Service Periodically Replaced Parts....16 Consumable Parts.......17 Periodical Service....... 18... -
Page 21: Periodically Replaced Parts
3. Periodical Service Periodically Replaced Parts Periodically Replaced Parts • Periodic replacement parts are not required in this machine. -
Page 22: Consumable Parts
3. Periodical Service Consumable Parts Consumable Parts • Consumable parts are not required in this machine. -
Page 23: Periodical Service
3. Periodical Service Periodical Service Periodical Service • No periodic services are required to this machine. -
Page 24: Disassembly/Assembly
Disassembly/ Assembly List of Parts......... 20 External Cover System....... 21 Controller System........25 Pickup Feed System......26... -
Page 25: List Of Parts
4. Disassembly/Assembly List of Parts Major Units Name Reference Pickup Drive Unit “Removing the Pickup Drive Unit” on page 26 Cassette Pickup Unit “Removing the Cassette Pickup Unit” on page 28 Lifter Drive Unit “Removing the Lifter Drive Unit” on page 29 Feed Unit “Removing the Delivery Unit”... -
Page 26: External Cover System
4. Disassembly/Assembly External Cover System Removing the Rear Cover ■ Procedure 1. Remove the Rear Cover [1]. • 3 Claws [2] • 6 Hooks [3] Removing the Right Cover Unit ■ Preparation “Removing the Rear Cover” on page 21 ■ Procedure 1. -
Page 27: Removing The Right Lower Cover
4. Disassembly/Assembly 2. Remove the hinge [2] while supporting the Right Cover [1]. • 1 Boss [3] 3. Remove the Right Cover Unit [1]. • 1 Shaft [2] • 1 Link Shaft [3] Removing the Right Lower Cover ■ Preparation “Removing the Rear Cover”... -
Page 28: Removing The Left Cover
4. Disassembly/Assembly ■ Procedure 1. Pull out the cassette [1] by approx. 10 cm, and remove the Right Lower Cover Unit [2] by opening and sliding the [A] part. • 3 Hooks [3] NOTE: When replacing the Right Lower Cover, be sure to perform step 2. 2. - Page 29 4. Disassembly/Assembly ■ Procedure 1. Pull out the cassette [1] by approx. 10 cm, and remove the Left Cover [2]. • 3 Claws [3] • 2 Bosses [4] • 3 Hooks [5]...
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Page 30: Controller System
4. Disassembly/Assembly Controller System Removing the Controller PCB ■ Preparation “Removing the Rear Cover” on page 21 ■ Procedure 1. Remove the Controller PCB [1]. • 5 Connectors [2] • 2 Screws [3] • 1 Spacer [4]... -
Page 31: Pickup Feed System
4. Disassembly/Assembly Pickup Feed System Removing the Pickup Drive Unit ■ Preparation “Removing the Rear Cover” on page 21 “Removing the Right Cover Unit” on page 21 “Removing the Right Lower Cover” on page 22 ■ Procedure 1. Remove the Rear Right Plate [1]. •... -
Page 32: Removing The Delivery Unit
4. Disassembly/Assembly Removing the Delivery Unit ■ Procedure 1. Open the Right Cover [1], and open the Transport Guide [2]. • 1 Lever [3] 2. Remove the 2 springs [1]. • 2 Shafts [2] • 2 Hooks [3] 3. Remove the Connector Cover [1], and disconnect the connector [2]. •... -
Page 33: Removing The Cassette Pickup Unit
4. Disassembly/Assembly CAUTION: When installing/removing the 2 screws [1] securing the Delivery Unit, do not use an electric screwdriver because it may deform the frame. 4. Remove the Delivery Unit [2] while opening the claw [A] of the gear by inserting a flat-blade screwdriver. •... -
Page 34: Removing The Lifter Drive Unit
4. Disassembly/Assembly “Removing the Delivery Unit” on page 27 ■ Procedure CAUTION: Do not touch the 3 rollers [2] of the Cassette Pickup Unit [1]. 1. Remove the Cassette Pickup Unit [1]. • 1 Connector [2] • 3 Screws [3] •... - Page 35 4. Disassembly/Assembly ■ Procedure 1. Remove the 3 harnesses [1]. • 4 Connectors [2] • 1 Wire Saddle [3] 2. Remove the Front Upper Plate [1]. • 5 Screws [2] 3. Remove the Rear Upper Plate [1]. • 2 Screws [2]...
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Page 36: Removing The Cassette Pickup Roller
4. Disassembly/Assembly 4. Free the harness [1] from the guide [A], and remove the Lifter Drive Unit + Gear Unit [2]. • 2 Screws [3] • 2 Claws [4] • 1 Boss [5] 5. Remove the Gear Holder [2] and the 3 gears [3] from the Lifter Drive Unit [1]. •... - Page 37 4. Disassembly/Assembly ■ Procedure CAUTION: Do not touch the 2 rollers [1] of the Cassette Pickup Roller Unit. 1. Open the Right Cover [1], and open the Transport Guide [2]. • 1 Lever [3] 2. While pushing the shaft [1] on the left side until it stops, remove the Cassette Pickup Roller Unit [3] from the shaft [2] on the right side.
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Page 38: Removing The Cassette Separation Roller
4. Disassembly/Assembly Procedure for Installing the Cassette Pickup Roller Unit 1. When installing, align the left shaft [1] with the hole [A] of the Cassette Pickup Roller Unit [2], and push it in until it stops. 2. Install the Cassette Pickup Roller Unit [3] while returning the left shaft [2] so that the right shaft [1] aligns with the hole [B] of the Cassette Pickup Roller Unit. - Page 39 4. Disassembly/Assembly ■ Procedure CAUTION: Do not touch the Cassette Separation Roller [1]. 1. Remove the Cassette Separation Roller Unit [1]. • 1 Claw [2]...
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Page 40: Appendices
APPENDICES General Circuit Diagram......36... -
Page 41: General Circuit Diagram
General Circuit Diagram General Circuit Diagram General Circuit Diagram SR20 SR21 PF Paper PF Path Sensor Sensor to Host Machine J2044 Option Feeder J2046 J20L J20LA J2041L J2042L J2041D J2042D J2041DH J2042DH J1904 J1901 Paper Feeder Controller PCB J1903 J1902 J1908 J1907 J2003...