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PREFACE This Service Manual contains basic information required for after-sales service of Paper Handling Controller PH-72. This information is vital to the service technician in maintaining the high quality and performance of the controller. This manual consists of the following chapters:...
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DTP system This manual was produced on an Apple PowerMacintosh 9500/200 personal computer and output by an Apple LaserWriter 16/600 PS laser beam printer; final pages were printed on AGFA Selectset avantra 25. All graphics were produced with Macromedia FreeHand (E), and all documents and page layouts were created with QuarkXPress (E).
CONTENTS CHAPTER 1 PRODUCT INFORMATION FEATURES ......1-1 D. Interface Connector ..1-4 SPECIFICATIONS....1-2 III. BASIC OPERATION ....1-6 A. Paper Handling Controller . 1-2 A. Outline ......1-6 B. Interface Connector B. Operations by Block ..1-7 Locations ......1-2 C.
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CHAPTER 1 PRODUCT INFORMATION FEATURES ......1-1 III. BASIC OPERATION ....1-6 SPECIFICATIONS....1-2...
CHAPTER 1 I. FEATURES 1. Option I/O device connection By installing the Paper Handling Controller in the printer, connections with optional input devices (high capacity decks with multiple decks of up to 10 decks with a maximum capacity of 6300 pages) and optional output devices (sorters and staple stackers with a maximum of 63 bins) are made possible.
CHAPTER 1 C. System Block Diagram Paper Handling Optional input/output Internal Video I/F Controller I/F device I/F Printer Optional Video Interface Paper Handling DC Controller input/output Controller PCB driver PCB Optional input/output External Video I/F device Video Controller External device (host computer,etc.) Figure 1-2-2 1 - 3...
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CHAPTER 1 D. Interface Connector 1. Paper Handling Controller Interface Table 1-2-1 outlines the connectors and signals which connect the Paper Handling Controller and Video Controller. Table 1-2-1 Input/ Abbreviation Signal Output RESET Input Reset signal (unused) /PRINT Input Print signal (unused) /SPCHG Input Speed change signal (unused)
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CHAPTER 1 2. Optional I/O Device Interface Table 1-2-2 outlines the connectors and signals which connect the Paper Handling Controller and optional I/O devices. Table 1-2-2 Input/ Abbreviation Signal Output Output Send data line Input Receive data line /TERMINATE Input Communication ready signal +24V /CLOCK...
CHAPTER 1 III. BASIC OPERATION A. Outline To install an optional I/O device into the printer, the Paper Handling Controller must first be attached to the printer. The Paper Handling Controller uses an 16 bit micro computer (IC101) that controls serial communication with the Video Controller and serial communication with optional I/O devices.
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CHAPTER 1 B. Operations by Block 1. CPU (IC101) An NEC 1 chip micro computer (UPD784020GC-3B9) is used. The CPU communicates with the Video Controller and optional I/O driver, and controls the optional I/O devices. 2. EP-ROM (IC109) The EP-ROM has a 64K byte memory capacity, and contains the optional I/O device's operation control program.
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CHAPTER 1 C. Operation Outline Optional Video Optional Paper Handling input/output device Controller Controller input/output device Controller PCB driver PCB driver PCB Serial Serial Serial communication communication communication (IC101) PWRON PWRON /VSYNC /PDLV S-RAM (IC110) /PFED RERURN- BACK (GND) Figure 1-3-3 The Video Controller supplies a +5V power supply to the Paper Handling Controller when the printer power is turned ON, and communication commences after a specified period of time.
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CHAPTER 2 THE MECHANICAL SYSTEM This chapter describes the installation and troubleshooting procedures of the paper handling controller. Note the following precautions during installation and removal. CAUTION: Before servicing the paper handling controller, disconnect the printer power coad from the electrical outlet. 2.
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CHAPTER 2 I. INSTALLATION 3) Press down on the connector and insert PROCEDURE the protruding part of the controller boad into the slot, as shown below. 1) The Paper Handling Controller is installed in the slot on the right side of your printer’s motherboad, when facing the rear of the motherboad, as shown below.
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CHAPTER 2 5) Press down on the connector and tight- en the screws to fix the boad in place. Figure 2-1-5 2 - 2...
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CHAPTER 2 II. MALFUNCTION TROUBLESHOOTING A. Initial Check 1) Check the rated voltage is present. 2) Confirm that the power plug is firmly inserted into the printer, optional I/O device and wall socket. 3) Check that the interface connector is firmly connected. B.
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CHAPTER 3 PARTS CATALOG PAPER HANDLING CONTROLLER PCB ASSEMBLY ...... 3-1...
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CHAPTER 3 I. PAPER HANDLING CONTROLLER PCB ASSEMBLY FIGURE Q’ SERIAL NUMBER PART NUMBER DESCRIPTION & / REMARKS KEY NO. PAPER HANDLING CONTROLLER PCB UNIT XA9-0836-000 SCREW, TP, M3X6 WT2-5391-000 SCREW, HEX RB1-7071-000 PLATE, COVER RG1-3707-000 CABLE, FLAT RG5-4314-000 PAPER HANDLING CONTROLLER PCB ASS’Y RF1-4083-000 IC, TMS27C512-12JL, EP-ROM 3 - 1...