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Summary of Contents for ESAB CIGWELD XF190
- Page 1 QUICKSET MIG MANUAL MIG STICK TIG DC-LIFT MULTI PROCESS WELDING INVERTER OPERATING MANUAL BLUEVENOM XF190, P/N: W1400190 QUICKSET 230/240V 10A 2 YEAR 190A PLUG & PLAY WARRANTY POWER...
- Page 2 CIGWELD is a Market Leading Brand of Arc Welding Products product is backed by our extensive warranty and world-wide for ESAB. We are a mainline supplier to major welding industry service network. sectors in the Asia Pacific and emerging global markets This Operating Manual has been designed to instruct you on including;...
- Page 3 Where Purchased: Published by: Purchase Date: Equipment Serial #: Pty Ltd CIGWELD CIGWELD An ESAB Brand 71 Gower Street, Preston VIC 3072 Australia CUSTOMER CARE: Tel: 1300 654 674 | Intl Tel : +61 3 9474 7400 Email: enquiries@cigweld.com.au CIGWELD.COM.AU ©...
- Page 4 BLUEVENOM XF190 OPERATING MANUAL BE SURE THIS INFORMATION REACHES THE OPERATOR. YOU CAN GET EXTRA COPIES FOR FREE BY DOWNLOADING FROM THE CIGWELD WEBSITE. CAUTION These INSTRUCTIONS are for experienced operators. If you are not fully familiar with the principles of operation and safe practices for arc welding and cutting equipment, we urge you to read our booklet, “Precautions and Safe Practices for Arc Welding, Cutting, and Gouging,”...
- Page 5 OPERATING MANUAL BLUEVENOM XF190 DECLARATION OF CONFORMITY THE FOLLOWING HAS BEEN USED IN THE DESIGN: According to AS/NZS 3820:2020, Essential Safety Requirements for Electrical Equipment Radiocommunications Labelling AS 1674.2:2007 Safety in welding and allied processes, (Electromagnetic Compatibility) Notice 2017 Part 2: Electrical AS 60974.1:2020 Arc Welding Equipment, Part 1: Welding TYPE OF EQUIPMENT...
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Page 6: Table Of Contents
BLUEVENOM XF190 OPERATING MANUAL TABLE OF CONTENTS SECTION 1: SECTION 4: ARC WELDING SAFETY OPERATION INSTRUCTIONS AND 4.01 POWER SOURCE CONTROLS, WARNINGS INDICATORS AND FEATURES 1.01 ARC WELDING HAZARDS SECTION 5: 1.02 PRINCIPAL SAFETY STANDARDS MIG (GMAW/FCAW) WELDING SECTION 2: 5.01 SHIELDING GAS REGULATOR/FLOWMETER INTRODUCTION... - Page 7 OPERATING MANUAL BLUEVENOM XF190 5.17 CIGWELD MIG WIRE SELECTION CHART SECTION 8: 5.18 MIG (GMAW/FCAW) WELDING ROUTING SERVICE TROUBLESHOOTING REQUIREMENTS, RESTORE FACTORY DEFAULT SETTINGS 5.19 MIG (GMAW) WELDING PROBLEMS AND ERROR CODES SECTION 6: 8.01 ROUTINE MAINTENANCE & INSPECTION TIG (GTAW) WELDING 8.02 CLEANING THE WELDING POWER SOURCE 6.01...
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Page 8: Arc Welding Safety Instructions And Warnings
BLUEVENOM XF190 OPERATING MANUAL SECTION 1: ARC WELDING SAFETY INSTRUCTIONS AND WARNINGS WARNING PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH. KEEP CHILDREN AWAY. PACEMAKER WEARERS KEEP AWAY UNTIL CONSULTING YOUR DOCTOR. DO NOT LOSE THESE INSTRUCTIONS. READ OPERATING/ INSTRUCTION MANUAL BEFORE INSTALLING, OPERATING OR SERVICING THIS EQUIPMENT. - Page 9 OPERATING MANUAL BLUEVENOM XF190 WARNING ELECTRIC SHOCK can kill. Touching live electrical parts can cause fatal shocks or severe burns. The electrode and work circuit is electrically live whenever the output is on. The input power circuit and machine internal circuits are also live when power is on. In semiautomatic or automatic wire welding, the wire, wire reel, drive roll housing, and all metal parts touching the welding wire are electrically live.
- Page 10 BLUEVENOM XF190 OPERATING MANUAL RECOMMENDED PROTECTIVE FILTERS FOR ELECTRIC WELDING Approximate Range of Welding Minimum Shade Description of Process Current in Amps Number of Filter(s) Less than or equal to 100 100 to 200 Manual Metal Arc Welding - 200 to 300 covered electrodes (MMAW) 300 to 400 Greater than 400...
- Page 11 OPERATING MANUAL BLUEVENOM XF190 FUMES AND GASES WELDING WARNING WARNING FUMES & GASES CAN BE HAZARDOUS WELDING CAN CAUSE FIRE OR EXPLOSION. TO YOUR HEALTH. Sparks and spatter fly off from the welding arc. Welding produces fumes and gases. Breathing these The flying sparks and hot metal, weld spatter, hot fumes and gases can be hazardous to your health.
- Page 12 BLUEVENOM XF190 OPERATING MANUAL FLYING SPARKS AND HOT METAL MOVING PARTS WARNING WARNING FLYING SPARKS & HOT METAL CAN CAUSE INJURY. MOVING PARTS CAN CAUSE INJURY. Sparks and spatter fly off from the welding arc. The flying sparks and hot metal, weld spatter, hot Moving parts, such as fans, rotors, and belts can cut workpiece, and hot equipment can cause fires fingers and hands and catch loose clothing.
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Page 13: Principal Safety Standards
OPERATING MANUAL BLUEVENOM XF190 1.02 PRINCIPAL SAFETY STANDARDS WARNING Safety in welding and allied processes Part 1: Fire Precautions, The procedures below are among those also AS 1674.1-1997 from SAI Global Limited, www.saiglobal.com. normally recommended for pacemaker wearers. Safety in welding and allied processes Part 2: Electrical, AS Consult your doctor for complete information. -
Page 14: Introduction
BLUEVENOM XF190 OPERATING MANUAL SECTION 2: INTRODUCTION Additional copies of this manual may be purchased by 2.01 HOW TO USE THIS MANUAL contacting CIGWELD at the address and phone number for your location listed in the inside back cover of this manual. This Operating Manual only applies to the Part Numbers listed Include the Operating Manual number and equipment on page 3. -
Page 15: Symbol Chart
OPERATING MANUAL BLUEVENOM XF190 2.04 SYMBOL CHART Note that only some of these symbols will appear on your model. SINGLE PHASE WIRE FEED FUNCTION WIRE FEED TOWARDS THREE PHASE WORKPIECE WITH OUTPUT VOLTAGE OFF THREE PHASE STATIC DANGEROUS VOLTAGE FREQUENCY CONVERTER- WELDING GUN TRANSFORMER-RECTIFIER INCREASE/DECREASE... -
Page 16: Description
BLUEVENOM XF190 OPERATING MANUAL This equipment or any of its parts should not be altered 2.05 DESCRIPTION from standard specification without prior written approval of CIGWELD. The user of this equipment shall have the The CIGWELD BLUEVENOM XF190 is here and is loaded with Xtra sole responsibility for any malfunction which results from Functions that pack a serious sting to help you get your job improper use or unauthorised modification from standard... -
Page 17: Duty Cycle
OPERATING MANUAL BLUEVENOM XF190 2.09 DUTY CYCLE The rated duty cycle of a Welding Power Source, is a statement of the time it may be operated at its rated welding current output without exceeding the temperature limits of the insulation of the component parts. To explain the 10 minute duty cycle period the following example is used. -
Page 18: Optional Accessories
BLUEVENOM XF190 OPERATING MANUAL 2.11 OPTIONAL ACCESSORIES We recommend genuine CIGWELD products. The biggest range and best quality with guaranteed performance. PART NUMBER DESCRIPTION PART NUMBER DESCRIPTION BZN1512 BZL 15 Nozzle, 12mm, Pack of 2 0.8/0.9mm V Knurled (Flux Cored) FR302210K0809 included with machine BZL Contact Tip 0.6mm M6 L: 25mm,... -
Page 19: Related Products
OPERATING MANUAL BLUEVENOM XF190 2.12 RELATED PRODUCTS PART NUMBER DESCRIPTION PART NUMBER DESCRIPTION WeldSkill Heavy Duty Auto Darkening Welding Helmet 646766 WHAMXC120 Welding Gloves - Medium Variable Shade 9-13 - Torque 646755 WeldSkill Heavy Duty Welding Gloves - Large WeldSkill Magnetic Welding 646764 Clamp/Holder - Medium 646767... -
Page 20: Installation
BLUEVENOM XF190 OPERATING MANUAL SECTION 3: INSTALLATION 3.01 ENVIRONMENT 3.03 VENTILATION These units are designed for use in environments with Since the inhalation of welding fumes can be harmful, ensure increased hazard of electric shock. that the welding area is effectively ventilated. Examples of environments with increased hazard of electric shock are: 3.04 MAINS SUPPLY VOLTAGE... -
Page 21: Generators
OPERATING MANUAL BLUEVENOM XF190 B. ASSESSMENT OF AREA WARNING Before installing welding equipment, the user shall Any electrical work must be carried out by a make an assessment of potential electromagnetic qualified Electrical Tradesperson problems in the surrounding area. The following shall be taken into account Other supply cables, control cables, signalling and 3.05 GENERATORS... - Page 22 BLUEVENOM XF190 OPERATING MANUAL Maintenance of Welding Equipment Earthing of the Workpiece The welding equipment should be routinely maintained Where the workpiece is not bonded to earth for according to the manufacturer’ s recommendations. electrical safety, nor connected to earth because All access and service doors and covers should be of it’...
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Page 23: Operation
OPERATING MANUAL BLUEVENOM XF190 SECTION 4: OPERATION Standard operating procedures apply when using these Welding machines, i.e. connect work lead directly to workpiece with the spring loaded clamp. The MIG wire is fed from the spool through the feed roller system and into the MIG Gun (consult CIGWELD or the electrode wire manufacturers information for the correct polarity). -
Page 24: Power Source Controls
BLUEVENOM XF190 OPERATING MANUAL 4.01 POWER SOURCE CONTROLS, INDICATORS AND FEATURES Digital Display. Refer to pages 24, 34, 40, 50 and 59 MIG Gun Adaptor (Euro Style). Refer to page 25 MIG Gun Polarity Lead. Refer to page 25 Remote Control Socket 8 Pin. Refer to page 25 Positive Output Welding Terminal. - Page 25 OPERATING MANUAL BLUEVENOM XF190 MIG GUN ADAPTOR (EURO STYLE) The MIG Gun adaptor is the connection point for the MIG welding gun. Connect the gun by aligning and pushing the connector into the brass gun adaptor firmly and screwing the plastic nut clockwise to secure in position. To remove the MIG Gun simply reverse these directions.
- Page 26 BLUEVENOM XF190 OPERATING MANUAL SHIELDING GAS INLET (MIG MODES ONLY) When the Spool Gun / MIG Local switch is set to Spool Gun and Spool Gun fitted with Wire Speed Control is connected. The Spool Gun wirefeed speed will be controlled by the Spool Gun The Shielding Gas Inlet connection is a barb type inlet fitting Control.
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Page 27: Mig (Gmaw/Fcaw) Welding
OPERATING MANUAL BLUEVENOM XF190 SECTION 5: MIG (GMAW/FCAW) WELDING 5.01 SHIELDING GAS REGULATOR/FLOWMETER OPERATING INSTRUCTIONS SHIELDING GAS CONNECTION WARNING This equipment is designed for use with welding grade (Inert) shielding gases only. A Preset Argon Regulator / Flowmeter and Gas Hose Kit comes with the machine plant. - Page 28 BLUEVENOM XF190 OPERATING MANUAL NEVER pressurize a regulator/flowmeter that has loose or INSTALLATION damaged parts or is in a questionable condition. NEVER Remove cylinder valve plastic dust seal. Clean the cylinder loosen a connection or attempt to remove any part of valve outlet of impurities that may clog orifices and a regulator/flowmeter until the gas pressure has been damage seats before connecting the regulator/flowmeter.
- Page 29 OPERATING MANUAL BLUEVENOM XF190 SHUTDOWN CAUTION DO NOT purge oxidising or flammable gases in the Close cylinder valve whenever the regulator/flowmeter is presence of flame, lit cigarettes, or other sources not in use. To shut down for extended periods (more than 30 of ignition or in a confined space.
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Page 30: Attaching The Mig Gun (Euro)
BLUEVENOM XF190 OPERATING MANUAL 5.02 ATTACHING THE MIG GUN (EURO) 5.04 INSTALLING HANDISPOOL (200mm DIAMETER) Fit the MIG Gun to the power source by pushing the MIG Gun connector into the MIG Gun adaptor and screwing the plastic As delivered from the factory, the unit is fitted with a Wire nut clockwise to secure the MIG Gun to the MIG Gun adaptor. -
Page 31: Changing Inlet Guide For Soft Wires
OPERATING MANUAL BLUEVENOM XF190 5.05 CHANGING INLET GUIDE FOR SOFT WIRES SUCH AS ALUMINIUM AND SILICON BRONZE A spare Nylon Inlet Guide is supplied with the machine. It is recommended to use this with Soft Wires. Before changing the Inlet Guide ensure wire is removed from the MIG Gun and Wire Drive system and Wire Spool is removed from the Spool Hub. -
Page 32: Inserting Wire Into The Wire Feed
BLUEVENOM XF190 OPERATING MANUAL 5.07 INSERTING WIRE INTO THE WIRE FEED MECHANISM Release the tension from the pressure roller by turning the WARNING adjustable wire drive tension screw in an anticlockwise direction. Then to release the pressure roller arm, pull the Keep hands clear of the contact tip holder while pressure roller arm tension screw outward to release the feeding wire through to the gun. -
Page 33: Feed Roll Pressure Adjustment
OPERATING MANUAL BLUEVENOM XF190 5.08 FEED ROLL PRESSURE ADJUSTMENT 5.09 CHANGING THE FEED ROLL The pressure (top) roller applies pressure to the grooved feed To change the feed roll, release the Wire Drive Tension Screw roll via an adjustable pressure screw. These devices should be and lift the Pressure Roller Arm (top roller) up and out of the adjusted to a minimum pressure that will provide satisfactory way. -
Page 34: Mig (Gmaw/Fcaw) Setup
BLUEVENOM XF190 OPERATING MANUAL 5.10 MIG (GMAW/FCAW) SETUP Figure 5-13: MIG Modes A. Process Selection Button. Select MIG C. Select Shielding Gas Type or Gasless Mode B. Trigger Mode Button Select the correct Shielding Gas Type for the MIG wire being used or Gasless mode. - Page 35 OPERATING MANUAL BLUEVENOM XF190 E. Control Knob H. Settings Button Turn clockwise to increase the value; Press to select Inductance (ind) Turn anti-clockwise to decrease the value; The Inductance (arc) control operates in MIG (GMAW) modes Turn slowly in order to adjust value in small increments. only and is used to adjust the intensity of the welding arc.
- Page 36 BLUEVENOM XF190 OPERATING MANUAL Opti-Start actual welding amperage will be displayed, or (3) a period of 10 seconds elapses following the completion of welding in Allows the user to customise their starting arc which case the unit will return to viewing mode. characteristics through Soft and Hard Start controls MPM (Wire Speed Control) Soft Start (SoF)
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Page 37: Quickset Mig And Manual Mig Modes
OPERATING MANUAL BLUEVENOM XF190 In MIG Modes this indicates position of the Spool Gun / 5.12 CONNECTIONS FOR SOLID MIG WIRES MIG Local Switch in Wirefeed Compartment. This is used WITH SHIELDING GAS AND GASLESS to select either Spool Gun Mode or MIG Local Mode (Wire FLUX CORED WIRES Drive and Control from the power source only). -
Page 38: Setup For Mig (Gmaw) Welding With Gas
BLUEVENOM XF190 OPERATING MANUAL 5.13 SETUP FOR MIG (GMAW) WELDING WITH GAS SHIELDED MIG WIRE Ensure that the Power Source On/Off switch located on the Connect the work lead to the negative welding terminal rear of the Power Source is in the Off position. (-). -
Page 39: Setup For Mig (Fcaw) Welding With
OPERATING MANUAL BLUEVENOM XF190 5.14 SETUP FOR MIG (FCAW) WELDING WITH GASLESS MIG WIRE Ensure that the Power Source On/Off switch located on the WARNING rear of the Power Source is in the Off position. Moving Parts can cause injury! Fit the MIG Gun to the Power Source. -
Page 40: Mig (Gmaw) Manual Mode And Setup With
BLUEVENOM XF190 OPERATING MANUAL 5.15 MIG (GMAW) MANUAL MODE AND SETUP WITH SPOOL GUN FOR GAS SHIELDED MIG WIRE Figure 5-22: MIG Manual Mode Note: Refer to Manual MIG settings A. Process Selection Button. Select MIG D. Control Knob B. Select Shielding Gas Type Turn clockwise to increase the value;... - Page 41 OPERATING MANUAL BLUEVENOM XF190 E. Select Spool Gun on the Switch in the Wirefeed Compartment Select Spool Gun position on the Spool Gun/MIG Local Switch in the Wirefeed Compartment. Refer refer to section 4.01, item 10. This is used to select either Spool Gun Mode or MIG Local Mode (Wire Drive and Control from the power source only). REM on the digital display = Spool Gun..
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Page 42: Setup With Spool Gun For Gas Shielded
BLUEVENOM XF190 OPERATING MANUAL 5.16 SETUP WITH SPOOL GUN FOR GAS SHIELDED MIG WIRE Ensure that the Power Source On/Off switch located on the Connect the work lead to the negative welding terminal rear of the Power Source is in the Off position. (-). - Page 43 OPERATING MANUAL BLUEVENOM XF190 SETTING OF THE POWER SOURCE If the Wire Feed Speed is too high for the welding voltage, “stubbing” will occur as the wire dips into the molten pool and Power source setting requires some practice by the operator, does not melt.
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Page 44: Mig Wire
BLUEVENOM XF190 OPERATING MANUAL 5.17 CIGWELD MIG WIRE SELECTION CHART BLUEVENOM XF190 MIG WELDING WIRE SELECTION CHART CLASS. CLASS. AUS/ DESCRIPTION DIA. PACK PART NO APPLICATION NZ STD (NEW) 0.6mm Minispool 0.9kg WS0906 General purpose solid welding wire suitable 0.6mm Handispool 5kg WS5006 for the all positional Gas Metal Arc Welding... -
Page 45: Mig (Gmaw/Fcaw) Welding Troubleshooting
OPERATING MANUAL BLUEVENOM XF190 5.18 MIG (GMAW/FCAW) WELDING TROUBLESHOOTING SOLVING PROBLEMS BEYOND THE WELDING TERMINALS The general approach to fix Gas Metal Arc Welding (GMAW) problems is to start at the wire spool then work through to the MIG Gun. There are two main areas where problems occur with GMAW, Porosity and Inconsistent wire feed. - Page 46 BLUEVENOM XF190 OPERATING MANUAL SOLVING PROBLEMS BEYOND THE WELDING TERMINALS - INCONSISTENT WIRE FEED Wire feeding problems can be reduced by checking the following points FAULT CAUSE 1 Feed roll driven by motor in the A Spool Hub Brake is too tight. (Refer 5.06). wirefeed compartment slipping.
- Page 47 OPERATING MANUAL BLUEVENOM XF190 BASIC MIG (GMAW) WELDING TROUBLESHOOTING FAULT CAUSE REMEDY 1 Undercut A Welding arc voltage too high A Decrease voltage or increase the Wire Feed Speed. B Incorrect gun angle B Adjust angle. C Excessive heat input C Increase the gun travel speed and/or decrease welding current by decreasing the voltage or decreasing the Wire Feed Speed.
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Page 48: Mig (Gmaw) Welding Problems
BLUEVENOM XF190 OPERATING MANUAL 5.19 MIG (GMAW) WELDING PROBLEMS PROBLEM CAUSE REMEDY 1 Mains Supply Voltage is On, the A Power source is not in the correct A Set the power source to MIG mode. On/Off switch on the rear panel is mode of operation. - Page 49 OPERATING MANUAL BLUEVENOM XF190 PROBLEM CAUSE REMEDY 6 Unit will not feed wire in MIG mode. A Incorrect Feed Roll fitted for wire type A Fit the correct feed roll for MIG wire type being used. being used. Refer to section 2.11 for optional feed rolls available and Section 5.09 for feed roll fitting details.
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Page 50: Tig (Gtaw) Welding
BLUEVENOM XF190 OPERATING MANUAL SECTION 6: TIG (GTAW) WELDING 6.01 TIG MODE AND SETUP Figure 6-1: TIG Mode A. Process Selection Button. Select TIG 4T Latch Mode B. Select Trigger Mode This mode of welding is mainly used for long welding runs to reduce operator fatigue. -
Page 51: Shielding Gas Regulator/Flowmeter Operating Instructions
OPERATING MANUAL BLUEVENOM XF190 D. Digital Meters Note: If the unit is in TIG mode and a TIG Torch with Remote Current Control is connected to the 8 Pin Control Socket on the front panel the power source will In TIG Mode the digital meters display Pre-set Voltage automatically detect the TIG Torch and REM will appear on the Front Panel Digital (not adjustable) and also display the Preview (adjustable) Display regardless of the position of the regardless of the position of the Spool Gun... - Page 52 BLUEVENOM XF190 OPERATING MANUAL DO NOT remove the regulator/flowmeter from a cylinder INSTALLATION without first closing the cylinder valve and releasing gas in Remove cylinder valve plastic dust seal. Clean the cylinder the regulator/flowmeter high and low pressure chambers. valve outlet of impurities that may clog orifices and TURN OFF when equipment is not in use for extended damage seats before connecting the regulator/flowmeter.
- Page 53 OPERATING MANUAL BLUEVENOM XF190 SHUTDOWN Close cylinder valve whenever the regulator/flowmeter is not in use. To shut down for extended periods (more than 30 minutes). Close cylinder valve tightly. Bleed Gas into a well ventilated area. After gas is drained completely, turn off the machine. Before transporting cylinders that are not secured on a cart designed for such purposes, remove regulators/flowmeters.
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Page 54: Setup For Tig (Gtaw) Welding
BLUEVENOM XF190 OPERATING MANUAL 6.03 SETUP FOR TIG (GTAW) WELDING Connect the TIG Torch to the negative welding terminal (-). Connect the work lead to the positive welding terminal (+). Welding current flows from the power source via Welding current flows from the Power Source via DINSE DINSE terminals. - Page 55 OPERATING MANUAL BLUEVENOM XF190 TUNGSTEN ELECTRODE TYPES ELECTRODE TYPE WELDING FEATURES COLOUR CODE (GROUND FINISH) APPLICATION 3T Rare Earth Suitable for Purple Excellent ignition characteristics and consistent welding properties. AC and DC TIG Long service life compared to Thoriated Electrodes. welding Non Radioactive to improve health and safety for operator and environment.
- Page 56 BLUEVENOM XF190 OPERATING MANUAL BLUEVENOM XF190 TIG WELDING FILLER RODS SELECTION CHART DESCRIPTION CLASS. CLASS. DIA. PACK PART NO APPLICATION AUS/ NZ STD (NEW) COMWELD CRMO1 ER80S-B2 2.4mm 5kg Pack 321379 Comweld CrMo1 is a copper coated steel TIG welding rod alloyed with nominally 1.25% Chromium (Cr) and 0.50% Molybdenum (Mo).
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Page 57: Tig (Gtaw) Welding Problems
OPERATING MANUAL BLUEVENOM XF190 TIG WELDING SETUP CHART BASE METAL DC CURRENT DC CURRENT TUNGSTEN FILLER ROD ARGON GAS JOINT TYPE THICKNESS FOR MILD STEEL FOR STAINLESS ELECTRODE DIAMETER FLOW RATE STEEL DIAMETER (IF REQUIRED) LITRES/MIN 0.040” 35-45 20-30 0.040” 1/16”... - Page 58 BLUEVENOM XF190 OPERATING MANUAL FAULT CAUSE REMEDY 6 Electrode melts or oxidises when an arc A Torch lead connected to positive A Connect torch lead to negative is struck. welding terminal. welding terminal. B No gas flowing to welding region. B Check the gas lines for kinks or breaks and gas cylinder contents.
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Page 59: Mma (Stick) Welding
OPERATING MANUAL BLUEVENOM XF190 SECTION 7: MMA (STICK) WELDING 7.01 MMA (STICK) MODE AND SETUP Figure 7-1: MMA (Stick) Mode A. Process Selection Button. Select MMA (Stick) C. Control Knob. B. VRD ON/OFF Indicator (MMA/STICK MODE) Turn clockwise to increase the value; Turn anti-clockwise to decrease the value;... -
Page 60: Setup For Mma (Stick) Welding
BLUEVENOM XF190 OPERATING MANUAL D. Settings Button E. Digital Meters Hot Start In MMA (Stick) Mode the digital meters display Pre-set VRD Voltage (not adjustable) and also display the Preview This feature operates in MMA (Stick) mode. The Hot (adjustable) Amperage. Whilst welding the digital meters Start feature improves the arc start characteristics by display the actual welding Voltage and Amperage of the momentarily increasing the welding current to a level... -
Page 61: Arc Welding Electrodes
OPERATING MANUAL BLUEVENOM XF190 CAUTION Remove any packaging material prior to use. Do not block the air vents at the front or rear of the Welding Power Source. NOTE Consult electrode manufacturer’ s information for correct polarity For other features including Settings refer to Section 7.01 Figure 7-5: Setup for MMA (STICK) Welding... - Page 62 BLUEVENOM XF190 OPERATING MANUAL CIGWELD ELECTRODE SELECTION CHART DESCRIPTION CLASS. CLASS. DIA. PACK PART NO APPLICATION AUS/ NZ STD (NEW) SATINCRAFT B E4313 A E6013 2.5mm 1kg Pack 322135 A high performance General Purpose (GP) welding electrode suitable for all positional welding, 2.5mm 2.5kg Pack 612182 except vertical-down, for use on, mild and...
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Page 63: Size Of Electrode
OPERATING MANUAL BLUEVENOM XF190 CIGWELD ELECTRODE SELECTION CHART DESCRIPTION CLASS. CLASS. DIA. PACK PART NO APPLICATION AUS/ NZ STD (NEW) WELDSKILL 1855-A4 3.2mm 10 Rod WEH0232 HARDA is designed for hard surfacing of steel HARDA Handypack components subjected to wet or dry hard particle HARDFACING abrasion and low to moderate impact loading. -
Page 64: Routing Service
BLUEVENOM XF190 OPERATING MANUAL SECTION 8: ROUTINE SERVICE REQUIREMENTS AND POWER SOURCE PROBLEMS 8.01 ROUTINE MAINTENANCE 8.02 CLEANING THE WELDING & INSPECTION POWER SOURCE To clean the Welding Power Source, open the enclosure ELECTRICAL WARNING and use a vacuum cleaner to remove any accumulated dirt, There are extremely dangerous voltage and power metal filings, slag and loose material. -
Page 65: Basic Troubleshooting
OPERATING MANUAL BLUEVENOM XF190 8.04 BASIC TROUBLESHOOTING 8.05 RESTORE FACTORY DEFAULT SETTINGS ELECTRICAL WARNING There are extremely dangerous voltage and power levels present inside this product. Do not attempt to open or repair unless you are a qualified electrical tradesperson and you have had training in power measurements and troubleshooting techniques. -
Page 66: Bluevenom Xf190 Error Codes
BLUEVENOM XF190 OPERATING MANUAL 8.06 BLUEVENOM XF190 ERROR CODES ERROR CODE CAUSE REMEDY A Duty cycle of the Power Source has been Over _P_E2 exceeded. Leave the power source switched Temperature ON with the fan running and allow it to cool. B Check front and rear Panel Air Louvres are clean and not blocked by any dirt or obstacles. -
Page 67: Key Spare Parts
OPERATING MANUAL BLUEVENOM XF190 SECTION 9: KEY SPARE PARTS 9.01 BLUEVENOM XF190 KEY SPARE PARTS Figure 9-1: BLUEVENOM XF190 Key Spare Parts BLUEVENOM XF190 POWER SOURCE KEY SPARE PARTS ITEM PART NUMBER DESCRIPTION ITEM PART NUMBER DESCRIPTION W7007350 LED Display PCB W7007355 Fan Assembly W7007351... -
Page 68: Cmgbz15E3 Mig Gun Bz15 Euro, 3M Spare
BLUEVENOM XF190 OPERATING MANUAL 9.02 CMGBZ15E3 MIG GUN BZ15 EURO, 3m SPARE PARTS (PART NO W52BR15E3) Figure 9-2: CMGBZ15E3 MIG Gun BZ15 Euro, 3m, Spare Parts MIG GUN 3m MODEL NO CMGBZ15E3 SPARE PARTS ITEM PART DESCRIPTION ITEM PART DESCRIPTION NUMBER NUMBER BZN1512... -
Page 69: Appendix 1
OPERATING MANUAL BLUEVENOM XF190 APPENDIX 1: BLUEVENOM XF190 CIRCUIT DIAGRAM Figure 9-3 BLUEVENOM XF190 Circuit Diagram CIGWELD.COM.AU... -
Page 70: Cigweld - Limited Warranty Terms
BLUEVENOM XF190 OPERATING MANUAL LIMITED WARRANTY TERMS LIMITED WARRANTY: CIGWELD Pty Ltd, An ESAB Brand, The warranty is effective for the time stated below beginning hereafter, “CIGWELD” warrants to customers of its authorized on the date that the authorized distributor delivers the distributors hereafter “Purchaser”... -
Page 71: Warranty Schedule - Bluevenom Xf190 Inverter
OPERATING MANUAL BLUEVENOM XF190 WARRANTY SCHEDULE – CIGWELD LIMITED WARRANTY BLUEVENOM XF190 INVERTER DOES NOT APPLY TO; • Obsolete goods sold at auction, second-hand goods and WARRANTY WARRANTY prototype goods. PERIOD • Consumable Parts for MIG, Plasma welding, Plasma cutting (PARTS AND and Oxy fuel torches, O-rings, fuses, filters or other parts LABOUR) - Page 72 71 Gower Street, Preston VIC 3072 Australia CUSTOMER CARE: Tel: 1300 654 674 | Intl Tel: +61 9474 7400 In the interest of continuous improvements, CIGWELD Pty Ltd ABN 56 007 226 815 (An ESAB Brand) Email: enquiries@cigweld.com.au reserves the right to change specifications or design on any of its products without prior notice.
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