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Summary of Contents for ESAB CIGWELD BLUEVENOM SV135
- Page 1 STICK WITH STICK PULSE DC LIFT TIG WITH TIG PULSE STICK & TIG WELDER WITH PULSE OPERATING MANUAL BLUEVENOM SV135, P/N: W1500135 2 YEAR VRD STICK DC LIFT TIG 230/240V 10A 135A WITH PULSE WITH PULSE WARRANTY POWER PLUG & PLAY...
- Page 2 PART NUMBER W1500135 Where Purchased: product is backed by our extensive warranty and world-wide for ESAB. We are a mainline supplier to major welding industry service network. sectors in the Asia Pacific and emerging global markets This Operating Manual has been designed to instruct you on including;...
- Page 3 BLUEVENOM SV135 OPERATING MANUAL OPERATING MANUAL BLUEVENOM SV135 BE SURE THIS INFORMATION REACHES THE OPERATOR. YOU CAN GET EXTRA COPIES FOR FREE BY DOWNLOADING FROM THE CIGWELD WEBSITE. CAUTION These INSTRUCTIONS are for experienced operators. If you are not fully familiar with the principles of operation and safe practices for arc welding and cutting equipment, we urge you to read our booklet, “Precautions and Safe Practices for Arc Welding, Cutting, and Gouging,”...
- Page 4 BLUEVENOM SV135 OPERATING MANUAL OPERATING MANUAL BLUEVENOM SV135 TABLE OF CONTENTS SECTION 1: SECTION 3: SECTION 6: SECTION 8: ARC WELDING SAFETY INSTALLATION LIFT TIG (GTAW) WELDING KEY SPARE PARTS INSTRUCTIONS AND 3.01 ENVIRONMENT 6.01 LIFT TIG MODE AND SETUP 8.01 BLUEVENOM SV135 KEY SPARE PARTS WARNINGS...
- Page 5 BLUEVENOM SV135 OPERATING MANUAL OPERATING MANUAL BLUEVENOM SV135 WARNING ELECTRIC SHOCK can kill. Touching live electrical parts can cause fatal shocks or severe burns. The electrode and work circuit is electrically live whenever the output is on. The input power circuit and machine internal circuits are also live when power is on. SECTION 1: In semiautomatic or automatic wire welding, the wire, wire reel, drive roll housing, and all metal parts touching the welding wire are electrically live.
- Page 6 BLUEVENOM SV135 OPERATING MANUAL OPERATING MANUAL BLUEVENOM SV135 FUMES AND GASES WELDING RECOMMENDED PROTECTIVE FILTERS FOR ELECTRIC WELDING Approximate Range of Welding Minimum Shade WARNING WARNING Description of Process Current in Amps Number of Filter(s) FUMES & GASES CAN BE HAZARDOUS WELDING CAN CAUSE FIRE OR EXPLOSION.
- Page 7 BLUEVENOM SV135 OPERATING MANUAL OPERATING MANUAL BLUEVENOM SV135 FLYING SPARKS AND HOT METAL MOVING PARTS 1.02 PRINCIPAL SAFETY STANDARDS WARNING WARNING WARNING Safety in welding and allied processes Part 1: Fire Precautions, The procedures below are among those also FLYING SPARKS & HOT METAL CAN CAUSE INJURY. AS 1674.1-1997 from SAI Global Limited, www.saiglobal.com.
- Page 8 BLUEVENOM SV135 OPERATING MANUAL OPERATING MANUAL BLUEVENOM SV135 2.04 SYMBOL CHART Note that only some of these symbols will appear on your model. THREE PHASE PURGING OF GAS THREE PHASE STATIC FREQUENCY CONVERTER- CONTINUOUS WELD MODE TRANSFORMER-RECTIFIER SECTION 2: DANGEROUS VOLTAGE REMOTE SPOT WELD MODE INTRODUCTION...
- Page 9 2.07 WHAT’S IN THE BOX 2.09 DUTY CYCLE The CIGWELD BLUEVENOM SV135 is here and is loaded with Xtra BLUEVENOM SV135 (Part No. W1500135) The rated duty cycle of a Welding Power Source, is a statement of the time it may be operated at its rated welding current output Functions that pack a serious sting to help you get your job •...
- Page 10 BLUEVENOM SV135 OPERATING MANUAL OPERATING MANUAL BLUEVENOM SV135 2.11 OPTIONAL ACCESSORIES 2.12 RELATED PRODUCTS We recommend genuine CIGWELD products. The biggest range and best quality with guaranteed performance. PART NUMBER DESCRIPTION PART NUMBER DESCRIPTION WeldSkill Heavy Duty Arcmaster XC20 Torque Welding 646766 WHAMXC120 PART NUMBER...
- Page 11 BLUEVENOM SV135 OPERATING MANUAL OPERATING MANUAL BLUEVENOM SV135 B. ASSESSMENT OF AREA WARNING Before installing welding equipment, the user shall Any electrical work must be carried out by a make an assessment of potential electromagnetic qualified Electrical Tradesperson problems in the surrounding area. The following shall be taken into account Other supply cables, control cables, signalling and 3.05 GENERATORS...
- Page 12 BLUEVENOM SV135 OPERATING MANUAL OPERATING MANUAL BLUEVENOM SV135 Maintenance of Welding Equipment Earthing of the Workpiece The welding equipment should be routinely maintained Where the workpiece is not bonded to earth for according to the manufacturer’ s recommendations. electrical safety, nor connected to earth because All access and service doors and covers should be of it’...
- Page 13 BLUEVENOM SV135 OPERATING MANUAL OPERATING MANUAL BLUEVENOM SV135 POWER ON/OFF SWITCH CAUTION 4.01 POWER SOURCE CONTROLS, INDICATORS AND FEATURES Loose welding terminal connections can cause This switch is used to turn the unit ON/OFF. When this switch overheating and result in the male plug being fused is turned ON the LED Digital Display on the front panel will in the DINSE terminal.
- Page 14 BLUEVENOM SV135 OPERATING MANUAL OPERATING MANUAL BLUEVENOM SV135 The red VRD indicator illuminates when the VRD is inactive For example, if a Pulse Base Current of 60% is set, the during welding operation. Under this condition the output variation will be 40% between Peak and Base. This will voltage of the unit will be at welding potential which in make the weld much hotter when the pulse is at the Top most cases exceeds 35 VDC.
- Page 15 BLUEVENOM SV135 OPERATING MANUAL OPERATING MANUAL BLUEVENOM SV135 5.02 SETUP FOR STICK (MMA) WELDING 5.03 SETUP FOR STICK (MMA) CAUTION WITH PULSE Remove any packaging material prior to use. Do not block the air vents at the front or rear of the Welding Power Source. Ensure that the Power Source ON/OFF Switch located on the rear of the Power Source is in the OFF position.
- Page 16 BLUEVENOM SV135 OPERATING MANUAL OPERATING MANUAL BLUEVENOM SV135 CIGWELD ELECTRODE SELECTION CHART CIGWELD ELECTRODE SELECTION CHART DESCRIPTION CLASS. CLASS. DIA. PACK PART NO APPLICATION DESCRIPTION CLASS. CLASS. DIA. PACK PART NO APPLICATION AUS/ AUS/ NZ STD NZ STD (NEW) (NEW) SATINCRAFT B E4313 A E6013 2.5mm...
- Page 17 BLUEVENOM SV135 OPERATING MANUAL OPERATING MANUAL BLUEVENOM SV135 E. Pulses Per Second (P’S SEC) D. BackGround Current (BGC%) (Only available in TIG (GTAW) with Pulse Mode) (Only available in TIG (GTAW) with Pulse Mode) Press the Control Knob (Quick press) to cycle through the Press the Control Knob (Quick press) to cycle through the settings until reaching Pulses Per Second (It will highlight settings until reaching BackGround Current (It will highlight...
- Page 18 BLUEVENOM SV135 OPERATING MANUAL OPERATING MANUAL BLUEVENOM SV135 6.02 SHIELDING GAS REGULATOR/FLOWMETER OPERATING INSTRUCTIONS Connect the regulator/flowmeter inlet connection ADJUSTING FLOW RATE to cylinder or pipeline and tighten it firmly but not With the regulator/flowmeter ready for operation, adjust excessively, with a suitable spanner. relieved.
- Page 19 BLUEVENOM SV135 OPERATING MANUAL OPERATING MANUAL BLUEVENOM SV135 SHUTDOWN 6.03 SETUP FOR LIFT TIG 6.04 SETUP FOR LIFT TIG (GTAW) WARNING (GTAW) WELDING & PULSE WELDING Close cylinder valve whenever the regulator/flowmeter is Before connecting the work clamp to the work not in use.
- Page 20 BLUEVENOM SV135 OPERATING MANUAL OPERATING MANUAL BLUEVENOM SV135 6.04 TIG TUNGSTEN ELECTRODES AND FILLER RODS BLUEVENOM SV135 TIG WELDING FILLER RODS SELECTION CHART DESCRIPTION CLASS. CLASS. DIA. PACK PART NO APPLICATION AUS/ GUIDE FOR SELECTING FILLER WIRE DIAMETER ELECTRODE DIAMETER DC CURRENT (AMPS) NZ STD 0.040”...
- Page 21 BLUEVENOM SV135 OPERATING MANUAL OPERATING MANUAL BLUEVENOM SV135 BLUEVENOM SV135 TIG WELDING FILLER RODS SELECTION CHART TIG WELDING SETUP CHART BASE METAL DC CURRENT DC CURRENT TUNGSTEN FILLER ROD ARGON GAS JOINT TYPE DESCRIPTION CLASS. CLASS. DIA. PACK PART NO APPLICATION THICKNESS FOR MILD STEEL FOR STAINLESS...
- Page 22 BLUEVENOM SV135 OPERATING MANUAL OPERATING MANUAL BLUEVENOM SV135 FAULT CAUSE REMEDY 6 Electrode melts or oxidises when an arc A Torch lead connected to positive A Connect torch lead to negative is struck. welding terminal. welding terminal. B No gas flowing to welding region. B Check the gas lines for kinks or breaks and gas cylinder contents.
- Page 23 BLUEVENOM SV135 OPERATING MANUAL OPERATING MANUAL BLUEVENOM SV135 7.03 BASIC TROUBLESHOOTING 7.04 RESTORE FACTORY 7.05 BLUEVENOM SV135 ERROR CODE DEFAULT SETTINGS ELECTRICAL WARNING ERROR CODE CAUSE REMEDY A Duty cycle of the Power Source has been There are extremely dangerous voltage and power Over exceeded.
- Page 24 BLUEVENOM SV135 OPERATING MANUAL OPERATING MANUAL BLUEVENOM SV135 APPENDIX 1: BLUEVENOM SV135 CIRCUIT DIAGRAM SECTION 8: KEY SPARE PARTS 8.01 BLUEVENOM SV135 KEY SPARE PARTS Figure 8-1: BLUEVENOM SV135 Key Spare Parts BLUEVENOM SV135 POWER SOURCE KEY SPARE PARTS ITEM PART NUMBER DESCRIPTION ITEM...
- Page 25 CIGWELD LIMITED WARRANTY BLUEVENOM SV135 INVERTER DOES NOT APPLY TO; LIMITED WARRANTY: CIGWELD Pty Ltd, An ESAB Brand, The warranty is effective for the time stated below beginning hereafter, “CIGWELD” warrants to customers of its authorized on the date that the authorized distributor delivers the •...
- Page 26 BLUEVENOM SV135 OPERATING MANUAL OPERATING MANUAL BLUEVENOM SV135 NOTES: CIGWELD.COM.AU CIGWELD.COM.AU...
- Page 27 71 Gower Street, Preston VIC 3072 Australia CUSTOMER CARE: Tel: 1300 654 674 | Intl Tel: +61 9474 7400 In the interest of continuous improvements, CIGWELD Pty Ltd ABN 56 007 226 815 (An ESAB Brand) Email: enquiries@cigweld.com.au reserves the right to change specifications or design on any of its products without prior notice.
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