Page 1 UPS5000-E-(60 kVA-125 kVA) User Manual (Integrated UPS 3.0) Issue Date 2023-08-25 HUAWEI DIGITAL POWER TECHNOLOGIES CO., LTD.
Page 2 Notice The purchased products, services and features are stipulated by the contract made between Huawei Digital Power Technologies Co., Ltd. and the customer. All or part of the products, services and features described in this document may not be within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements, information, and recommendations in this document are provided "AS IS"...
Page 3: About This Document
About This Document Purpose This document describes the UPS5000-E-60K-HABBS, UPS5000-E-60K-HASBS, UPS5000-E-125K-HABBS-01, and UPS5000-E-125K-HASBS-01 (UPS for short) in terms of product introduction, technical specifications, installation, cable connections, power-on commissioning, and maintenance, helping readers understand how to use and maintain the UPS.
Page 4 Supplements the important information in the main text. NOTE is used to address information not related to personal injury, equipment damage, and environment deterioration. Change History Issue Date Description 2023-08-25 Updated the description about battery specifications. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 5 Updated the note if Requisite modules is set to 5 in the section about model description. 2020-12-07 Updated the GUI description. 2020-04-13 The issue is the first official release. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 6: Table Of Contents
2.3.4.2 Dry Contact Card (MUE05A)............................39 2.3.4.3 Monitoring Interface Card (MUS05A)........................44 2.3.5 MDU....................................... 48 2.4 Automatic Transfer Switch (ATS)............................ 50 2.4.1 ATS Appearance................................. 50 2.4.2 ATS Controller..................................51 2.4.3 ATS (8D) Operation Description..........................55 Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 7 5.2 System Info Screen................................120 5.2.1 Module Data..................................121 5.2.2 Running....................................121 5.2.3 Alarms....................................126 5.2.4 Settings....................................127 5.2.5 Maintenance..................................158 5.2.6 About....................................162 5.3 System Status..................................163 5.4 Common Functions................................163 Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 8 9 Parts Replacement......................206 9.1 Replacing a Fuse................................. 206 9.2 Replacing an Indicator..............................208 9.3 Replacing a Circuit Breaker............................. 210 A PDC Silk Screen Description..................... 212 B Acronyms and Abbreviations................... 213 Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 9: Safety Information
Equipment damage due to force majeure such as earthquakes, floods, volcanic eruptions, debris flows, lightning strikes, fires, wars, armed conflicts, typhoons, hurricanes, tornadoes, and extreme weather conditions ● Operation beyond the conditions specified in this document Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 10: Personal Safety
D ANGER During operations, use dedicated insulated tools to prevent electric shocks or short circuits. The insulation and voltage resistance must comply with local laws, regulations, standards, and specifications. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 11 – Trained personnel: personnel who are trained in technology and safety, have required experience, are aware of possible hazards on themselves in Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 13: Battery Safety
Do not expose batteries at high temperatures or around heat sources, such as scorching sunlight, fire sources, transformers, and heaters. Battery overheating may cause leakage, smoke, flammable gas release, thermal runaway, fire, or explosion. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 14 D ANGER The gas generated by a burning battery may irritate your eyes, skin, and throat. Take protective measures promptly. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 16 ● Batteries are damaged because you do not store them in accordance with storage requirements (for example, in an environment that is damp or prone to rain). Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 17 In the case of electrolyte leakage or structural deformation, contact the installer or professional O&M personnel immediately to remove or replace the battery. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 18 ● Skin contact: Wash the affected areas immediately with soap and water and seek immediate medical attention. ● Intake: Seek immediate medical attention. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 19: Electrical Safety
Before connecting cables, ensure that the equipment is intact. Otherwise, electric shocks or fires may occur. D ANGER Non-standard and improper operations may result in fire or electric shocks. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 21 Ensure that the ground resistance of the system for lightning protection is less than or equal to 10 ohms. ● Do not operate the equipment in the absence of a properly installed ground conductor. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 22 Do not perform any improper operations, for example, dropping cables directly from a vehicle. Otherwise, the cable performance may deteriorate due to cable damage, which affects the current-carrying capacity and temperature rise. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 23: Environmental Requirements
Do not expose the equipment to flammable or explosive gas or smoke. Do not perform any operation on the equipment in such environments. D ANGER Do not store any flammable or explosive materials in the equipment area. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 24 ● Ensure that the ground in the installation environment is solid, free from spongy or soft soil, and not prone to subsidence. The site must not be located Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 25: Mechanical Safety
Do not use tools that have signs of scratches or fail to pass the inspection or whose inspection validity period has expired. Ensure that the tools are secure and not overloaded. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 26 If two persons or more move a heavy object together, ensure that the object is lifted and landed simultaneously and moved at a uniform pace under the supervision of one person. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 27 Only trained and qualified personnel are allowed to work at heights. ● Do not work at heights when steel pipes are wet or other risky situations exist. After the preceding conditions no longer exist, the safety owner and Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 28 Ensure that the ladder is securely positioned and held firm. ● When climbing up the ladder, keep your body stable and your center of gravity between the side rails, and do not overreach to the sides. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 29 During hoisting, do not stand or walk under the crane or the hoisted objects. ● Do not drag steel ropes and hoisting tools or bump hoisted objects against hard objects during hoisting. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 30 To avoid short circuits or other risks, do not drill holes into buried pipes or cables. ● When drilling holes, protect the equipment from shavings. After drilling, clean up any shavings. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 31: Product Overview
25 kVA/25 kW. If Requisite modules is set to 4, the maximum output capacity of each power module is 30 kVA/30 kW. Figure 2-1 UPS model number Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 32: Working Principle
(DSP) intelligent control technology. Its power module consists of a rectifier and inverter. The UPS converts inputs into pure, high-quality sine wave outputs by using the high-frequency switching technology. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 33 UPS5000-E-(60 kVA-125 kVA) User Manual (Integrated UPS 3.0) 2 Product Overview Figure 2-2 Conceptual diagram in the air cooled scenario (MCCB) Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 34: Working Modes
DC power into high-precision AC outputs. The two conversions ensure high-precision and high-quality output voltages, protecting loads from interferences such as input harmonics, glitches, and voltage transients. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 35: Bypass Mode
The bypass power supply is not protected by the UPS and therefore is prone to the mains outage, abnormal AC voltage waveform, or abnormal frequency. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 36: Battery Mode
If the mains input is abnormal or the rectifier becomes abnormal, the UPS transfers to battery mode. The power module obtains energy from batteries, and the energy is converted into AC output by the inverter. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 37: Maintenance Bypass Mode
2.2.2.4 Maintenance Bypass Mode When the UPS works in maintenance bypass mode, the current flows through the maintenance bypass instead of the power module. You can maintain the circuits inside the cabinet. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 38: Eco Mode
In either bypass mode or inverter mode, the rectifier is started all the time and charges batteries using a charger. The ECO mode guarantees high efficiency. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 39: Product Introduction
2.3.1 Product Structure NO TE ● The appearance of the UPS5000-E-60K-HABBS is similar to that of the UPS5000-E-60K- HABBS-01, but the number of power modules is different. ● The appearance of the UPS5000-E-125K-HASBS is similar to that of the UPS5000-E-125K- HASBS-01, but the number of power modules is different.
Page 40 (8) Control module (9) Bypass module circuit breaker (10) Filler panels (11) Power modules (12) Monitor display unit (MDU) (13) Power distribution (14) UPS output circuit breaker - monitoring board Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 41 (7) UPS input circuit breaker (8) UPS maintenance bypass (9) Control module circuit breaker (10) Bypass module (11) Power modules (12) MDU (13) Power distribution (14) UPS output circuit breaker - monitoring board Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 42: Power Module
Modules are not configured, the inverter or at short rectifier software is being upgraded, or the interval inverter software is being upgraded (blinking at 4 Hz, on for 0.125s and off for 0.125s). Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 43 Dimensions (H x W x D): 86 mm x 442 mm x 620 mm ● Weight: < 21 kg ● Rated output capacity: 30 kVA/30 kW ● Power density: 20.64 W/inch Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 44: Bypass Module
2.5s and off for 2.5s). interval Blinking The bypass is not configured or the DSP at short software is being upgraded (blinking at 4 Hz, interval on for 0.125s and off for 0.125s). Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 45: Control Module
One subrack is reserved above the dry contact card. A backfeed protection card or dry contact extended card can be inserted into this subrack. Figure 2-13 Signal panel of the control module (8-pin COM1 port) Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 46: Ecm (Ecu01A)
The ECM controls the running status of the UPS. ● The control module consists of one active ECM and one standby ECM. ● Hot-swappable, 1 U high. Figure 2-15 Appearance Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 47: Dry Contact Card (Mue05A)
● Signal cables must be double-insulated twisted cables. If the cable length is within 25–50 m, the cross-sectional area must be 0.5–1.5 mm Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 48 The value can be the PFC power changed to based on the Closed: preset generator power limit. ● GEN port open: DG connected ● GEN port closed: DG not connected Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 49 EPO_12V port, generate an EPO EPO is triggered. alarm and stop supplying power. Before delivery, a short-circuit cable has been installed on the NC and 12V ports. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 50 OFF. The value can be changed to Closed: ● MT port closed: The PDC maintenance switch is ON. ● MT port open: The PDC maintenance switch is OFF. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 51 ON. alarm and transfer to static ● BP port closed: bypass mode. The bypass input switch or system maintenance switch is OFF. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 52: Monitoring Interface Card (Mus05A)
(MDU). ● The monitoring interface card provides the ambient temperature and humidity (T/H) sensor port, FE port, battery temperature monitoring port, and network management port. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 53 If parallel connection is required, a maximum of four devices can be connected in parallel, or an RS485 repeater can be used for connection. Figure 2-17 Appearance (8-pin COM1 port) Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 54 Modbus-TCP or SNMP; supports networking over SNMP. ● Supported protocols: Modbus-TCP, HTTPS, and SNMP RS485 Northbound ● Connects to a third-party network management communications device over two wires. port ● Supported protocol: Modbus-RTU Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 55 Connects to the MUS05A (DB26) port on the MDU for power supply and communication. Table 2-5 Pin definitions for the COM1 port Appearance COM1 Port 8PIN RS485_R+ RS485_R– 12V_PORT RS485_T+ RS485_T– 6PIN RS485_R– RS485_R+ 12V_PORT Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 56: Mdu
UPS information and parameters on the LCD. The MDU allows you to control UPS operations, view the running status and alarms, and set parameters. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 57 NOTE The USB port is protected by a security mechanism. Users can export and import data and upgrade software only after being authenticated. Reserved Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 58: Automatic Transfer Switch (Ats)
(10) Alarm ID description ● ATS controller The ATS logic control unit monitors the ATS status in real time and allows you to set ATS system parameters. ● Motor/Manual selection lever Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 59: Ats Controller
ATS controller. Figure 2-22 ATS controller (1) Alarm ID description (2) Controller buttons (3) ATS status indicators Table 2-7 describes the alarm IDs of the ATS controller in detail. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 60 OFF, both the I and II switches are off, and the ATS works in manual mode. AUTO Sets the ATS controller to the automatic or button control mode and clears alarms. Returns to the previous step. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 61 Table 2-7 describes the power status alarms. ● Figure 2-24 shows the generator status. ● Figure 2-25 shows the delay status. ● Figure 2-26 shows the secondary load status. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 62 ● If the letter G and a downward arrow are displayed, the generator is idle. ● If the letter G blinks, an alarm has been generated for the generator. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 63: Ats (8D) Operation Description
● Do not open any cover of the product. Even if the power supply is disconnected, hazardous external control voltage may still exist inside the product. ● Do not adjust the control cable when the ATS or external control cable is electrified. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 64 NO TICE If the handle is not pulled out, the automatic mode will be disabled. Step 4 The Motor/Manual selection lever has been set to the Motor ( ) position. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 65 Step 2 Check whether the ATS controller has alarms. If an alarm exists, rectify the fault first. Step 3 Flip the Motor/Manual selection lever to the Man. position. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 66 The automatic mode will be disabled after the handle is inserted into the switch panel. Step 5 Check that the Alarm LED and Power LED indicators turn on at the same time when the handle is inserted. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 67 Step 2 Check whether the ATS controller has alarms. If an alarm exists, rectify the fault first. Step 3 Press down the locking latch on the switch panel and pull out the handle. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 68 If the Auto LED indicator is on, press the Auto button once. Then the Auto LED indicator turns off, and the controller enters the button mode, as shown by (2) in Figure 2-35. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 69: Optional Components
2 Product Overview Figure 2-35 Button mode ----End 2.5 Optional Components Table 2-10 Optional components Optional Model Functions Component 10 m/15 m/60 m Transmits bus synchronization signals in a dual-bus system. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 70: Technical Specifications
Altitude 0–4000 m When the altitude is higher than 2000 m, the power is derated as described in IEC 62040-3. The upper limit of the altitude is 4000 m. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 71 Voltage dips and short IEC 61000-4-11 interruptions (220 V Table 3-5 Mains input electrical specifications Item Specifications Input system Three-phase four-wire + PE Rated input voltage 380/400/415 V AC (line voltage) Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 72 Rated input voltage 380/400/415 V AC (line voltage) Input frequency range 50/60 Hz ±6 Hz (adjustable with the tolerance of 0.5–6 Hz, ±2 Hz by default). Overvoltage category OVC II Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 73 2.23 V/cell to 2.3 V/cell, 2.25 V/cell by default (30– 44 batteries) NO TICE SmartLi The UPS supports the SmartLi. For details about the parameters, see the User Manual . Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 74 ±1% (balanced load) precision Output power factor Transfer time ● Uninterruptible transfer: 0 ms ● Interruptible transfer: ≤ 20 ms Output voltage Voltage imbalance: ±3%; phase imbalance: 120°±2° imbalance Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 75 ● If the load exceeds 1000%, the bypass can keep working for 100 ms. Derating coefficient of ● 40 A circuit breaker: 0.75 output circuit breakers ● 63 A circuit breaker: 0.7 Branch short-circuit 370 A current Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 76 User Manual (Integrated UPS 3.0) 3 Technical Specifications Table 3-9 System electrical specifications Item Specifications Current equalization specification No-load loss 1 kW Power Distribution ● TN-S, TN-C, TN-CS System ● TT ● IT Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 77: Installation And Cable Connection
4.1 Installation Preparations 4.1.1 Tools The onsite operation personnel can select tools based on the site requirements. Personal protective equipment Safety helmet Goggles Protective shoes Reflective vest Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 78 Manual pallet Lifting trolley truck Hardware installation tools Flat-head Phillips insulated Insulated torque Hex key insulated torque torque socket wrench screwdriver screwdriver Including (M2.5) (M4/M5/M6) extended sockets (M8/M10/M12/ M16) Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 79 Utility knife Marker Rivet gun Insulated ladder Cable installation tools Cable cutter Wire stripper Diagonal pliers RJ45 crimping tool Electro-hydraulic Cord end terminal Heat gun Scissors pliers crimping tool Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 80 Thermometer Clamp meter Soft measuring Steel measuring Square tape tape Level Laptop Level gauge Multimeter Network tester Phase sequence Dielectric strength Megohmmeter meter tester Machinery Small cutter Cable reel Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 81: Site
Sandpaper Heat-shrink Insulation tape tubing Other tools Electrician's knife Hacksaw Powder marker Glue gun Brush Paint brush Vacuum cleaner Flashlight Hole saw Insulation pad SPD extracting tool 4.1.2 Site Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 82: Ups Weight And Dimensions
4.1.2.1 UPS Weight and Dimensions Table 4-1 UPS weight Model Total Number of Number of Weight Modules Redundant Modules UPS5000-E-60K-HABBS 352 kg UPS5000-E-60K-HASBS 390 kg UPS5000-E-125K- 435 kg HABBS-01 UPS5000-E-125K- 453 kg HASBS-01 Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 83 4 Installation and Cable Connection Figure 4-1 Dimensions (unit: mm) (1) Front door (2) Foot (3) Caster (4) Bottom plate (5) Rear door (6) Base mounting (7) Side post (8) Beam hole Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 84: Installation Environment
● Reserve a clearance of at least 500 mm from the top of the cabinets for operations. Figure 4-2 Reserved clearances (unit: mm) 4.1.3 Preparing Power Cables Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 85 2 x 95 area (mm 2 x 95 2 x 95 Battery Maximum discharge input current (A) (SmartLi) Recommended cross- For details, see IEC-60364-5-52 and SmartLi User Manual. sectional area Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 86 Recommended cross-sectional area Lighting system 3 x 2.5 Recommended cross-sectional area IT load (40 A) 3 x 6 Recommended cross-sectional area IT load (63 A) 3 x 10 Recommended cross-sectional area Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 87 26 N·m terminals hole diameter Crimped OT/DT Rivet threaded 45 mm 46 N·m terminals hole diameter Safe grounding Crimped OT/DT Rivet threaded 16 mm 4.5 N·m terminals hole diameter Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 88: Transportation, Unpacking, And Checking
Step 4 After confirming that the cabinet is intact, remove the L-shaped bracket that secures the cabinet and pallet, and secure the sliding plate to the pallet using the two M12 screws that you have removed. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 89 UPS5000-E-(60 kVA-125 kVA) User Manual (Integrated UPS 3.0) 4 Installation and Cable Connection Figure 4-3 Removing L-shaped brackets Figure 4-4 Securing the sliding plate to the pallet Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 90: Installing A Single Ups
4.2 Installing a Single UPS 4.2.1 Installing a UPS Cabinet Secured installation Step 1 Determine the position for installing the cabinet. Mark mounting holes based on the drawings or marking-off template. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 91 Knock the expansion bolt into the hole until the expansion sleeve completely fits into the hole. The expansion sleeve must be completely buried under the ground to facilitate subsequent installation. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 92 Step 5 Open the front and rear doors of the cabinet. Step 6 Insert four M12x115 expansion bolts into the expansion bolt holes in the floor, and tighten the expansion bolts. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 93 4. Do not remove anchor bolts. Otherwise, you need to rework them for use. Step 2 Check the cabinet levelness using a level. If the cabinet is not level, wrench the anchor bolts. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 94 ● Do not remove anchor bolts. Otherwise, you need to rework them for use. Step 3 Insert four M12 bolt assemblies into the mounting holes on the UPS and support, and tighten the bolts. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 95: Installing A Tail Frame
4.2.2 Installing a Tail Frame Context The tail frame can increase the UPS depth to 1200 mm, meeting the requirements for routing cables from the bottom. The BOM number is 21242025. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 96 Step 1 Use eight M5 tapping screws to secure the tail frame accessories to the tail frame. Figure 4-13 Securing the tail frame accessories Step 2 Use four M5 tapping screws to secure the upper sealing plate to the tail frame. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 97 Step 3 Open the rear door of the UPS and remove it. NO TICE When removing the cabinet rear door, remove the ground cable between the cabinet and the rear door from the cabinet. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 98 Step 4 Remove the hinges and connecting kits from the UPS rear door and remove the ground cable. NO TICE Put aside the hinges and connecting kits as they are needed in later installation. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 99 ● Align the upper and lower holes of the tail frame before tightening screws. ● The tail frame side with anchor bolts should face the cabinet bottom. Figure 4-18 Securing the tail frame Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 100 Step 9 Install the cabinet rear door on the tail frame that has been installed. NO TICE After installing the cabinet rear door, ensure that ground cables are properly connected to the cabinet and rear door. ----End Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 101: Installing Batteries
Step 3 Pull the marked cable out of the cabinet, cut the cable from the marked position, strip the cable, and crimp a terminal. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 102: Routing Power Cables
Step 1 Remove the five rodent-proof meshes and cable hole protection panels from the top of the cabinet. NO TE You can drill holes into the removed covers as required before reinstalling them on the cabinet. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 103 Figure 4-21 Removing rodent-proof meshes Figure 4-22 Removing cable hole protection panels Step 2 Open the rear door, and remove the insulation panels at the rear of the cabinet. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 104 ● You need to prepare terminals onsite. The length of the copper wire should be the same as that of the part of the terminal that covers the conductor. Figure 4-24 Grounding Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 105 2L1, 2L2, 2L3, 2N respectively in the UPS cabinet. Figure 4-26 Input terminals Take out the PC panels beside the input copper bar and install them based on the locations of the positioning holes. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 106 Connect the PE cable, N cable, and L cable in sequence. ● Output power cables are connected in the same way for the 60 kVA and 125 kVA cabinets. The UPS5000-E-125K-HASBS-01 cabinet is used as an example. Figure 4-28 Output N cables and PE cables...
Page 107 ● Ensure that cables are correctly connected between the battery strings and the battery circuit breaker, and between the circuit breaker and the UPS. Reverse connections are prohibited. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 108: Routing Cables From The Bottom
Use corrugated pipes to protect cables when connecting cables. After cable connection is complete, reinstall the removed insulation panels at the rear of the cabinet. ----End 4.2.5.2 Routing Cables from the Bottom Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 109 Figure 4-32 Connecting a ground cable to the UPS cabinet Step 4 Connect two AC input power cables to input terminals 1L1, 1L2, 1L3, 1N and 2L1, 2L2, 2L3, 2N respectively in the UPS cabinet. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 110 UPS5000-E-(60 kVA-125 kVA) User Manual (Integrated UPS 3.0) 4 Installation and Cable Connection Figure 4-33 Input power cables Step 5 Connect ground and battery cables to the UPS cabinet. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 111 UPS5000-E-(60 kVA-125 kVA) User Manual (Integrated UPS 3.0) 4 Installation and Cable Connection Figure 4-34 Battery and ground cables Step 6 Connect the output power cables. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 112: Connecting Communications Cables
4 Installation and Cable Connection Figure 4-35 Output power cables (1) Lighting wiring terminal (2) Smart cooling product (3) IT equipment wiring wiring terminal terminal ----End 4.2.6 Connecting Communications Cables Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 113: Connecting A Remote Epo Switch
● Set remote EPO for the UPS separately. The UPS system shall not share switch contacts with other devices. Connect the EPO button to the dry contact card on the cabinet. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 114: Connecting A Communications Cable To A Northbound Device
PoE port on the smart ETH gateway. Figure 4-39 Connecting communications cables ----End 4.2.6.3 (Optional) Connecting the SmartLi Communications Cable Prerequisites The battery type is lithium battery. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 115 Step 1 Connect one end of the cable to the COM1 port on the UPS monitoring interface card, and the other end to the COM port on the SmartLi monitoring interface unit. Figure 4-40 Connecting a communications cable (8-pin COM1 port) Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 116 Figure 4-43 Communications cable between the SmartLi and the integrated UPS (6-pin COM1 port) (1) Connecting the 8-pin connector to the (2) Connecting the 6-pin connector to the UPS SmartLi ----End Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 117: Connecting Fire Protection And Generator Cables (Ats Input)
XT2-8 NO TE In this example, only one cable is connected. XT2-6 is a normally open contact, XT2-7 is a common contact, and XT2-8 is a normally closed contact. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 118: Optional) Combining Cabinets
Step 1 Open the front and rear doors of the UPS. Adjust the UPS height by turning the anchor bolts using a wrench. Use a level to check the levelness. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 119 Figure 4-45 Leveling the feet Step 2 Remove the UPS cabinet connecting kits from the rack. Step 3 Secure the connecting kits in the connection positions on the front door using screws. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 120: Installing A Double-Bus (2N) System
Step 5 Repeat the procedure to combine other UPS cabinets. NO TE When combining cabinets, ensure that the upper surfaces of all the cabinets are on the same horizontal plane. ----End 4.4 Installing a Double-Bus (2N) System Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 121: Connecting Power Cables
Step 2 Connect power cables to each UPS. Step 3 Connect battery cables to each UPS. Step 4 Connect cables to the dual-bus system. Figure 4-47 Conceptual diagram of a dual-bus system Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 122: Connecting Signal Cables
Step 1 Connect signal cables to each single UPS in the dual-bus system by referring to the single UPS installation method. Step 2 Connect BSC cables between the master and slave systems of the dual-bus system. Figure 4-49 Connecting BSC cables ----End Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 123: Verifying The Installation
Distances between cable Distances (recommended: 30 cm) ties between cable ties are the same, and no burr exists. Correct cable connections Check against cable connection diagrams whether cable connections are correct. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 124 The dust covers on the cabinets are intact. Any damaged air filter should be replaced promptly. Do not remove the dust covers during construction or before power-on. Otherwise, the equipment may be damaged. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 125: Sealing The Cabinet
Do not remove the dust cover during construction or before the device is powered on. Remove the cover only when the device is ready for operation. Otherwise, device faults may occur. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 126 UPS5000-E-(60 kVA-125 kVA) User Manual (Integrated UPS 3.0) 4 Installation and Cable Connection Figure 4-51 Dust cover ----End Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 127: Lcd Interface
● User interfaces provided in this document correspond to the MDU version V100R003C01SPC611 and are for reference only. ● The UPS5000-E-125K-HASBS-01 cabinet with the ATS input is used as an example. The LCD screen is divided into three parts: status bar, alarm bar, and information area.
Page 128: System Info Screen
Returns to the upper-level menu. Logs out. 5.2 System Info Screen On the main screen, tap System Info. The System Info screen is displayed. Figure 5-2 System Info Screen Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 129: Module Data
Runn Info screen. On this screen, you can query operating status such as AC output, UPS load, mains input, and bypass input. Figure 5-4 Runn Info screen 1 Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 130 Output reactive power of each phase on the UPS, that is, square root of the difference between the square of output apparent power and the square of output active power Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 131 Lead-acid battery: The value can be Not connected, Equalized charging, Float charging, Hibernating, Discharging, or Not chg. or dis. Lithium battery: The value can be Not connected, Float charging, Discharging, or Not chg. or dis. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 132 Temperature measured by the ambient temperature and humidity sensor. (An ambient temperature and humidity sensor is required. If no sensor is connected, the ambient temperature sampled by the bypass module is displayed.) Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 133 Cabinet input frequency Total energy (kWh) Total electric energy of the cabinet Total active power Total active power (kW) Total apparent power (kVA) Total reactive power (kVA) Load ratio (%) Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 134: Alarms
On the System Info screen, tap to enter the Alarms screen. On this screen, you can view active alarms and historical alarms, clear faults, and control the buzzer. Figure 5-6 Alarms Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 135: Settings
FusionModule app. The icon of the corresponding integrated UPS in the device layout diagram on the app will blink for 10s. 5.2.4 Settings On System Info, tap . The Settings screen is displayed. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 136 User Manual (Integrated UPS 3.0) 5 LCD Interface Figure 5-9 Settings screen 1 Figure 5-10 Settings screen 2 Comm. Settings Figure 5-11 Comm Settings (lead-acid battery) Figure 5-12 Comm Settings (lithium battery) Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 137 Otherwise, the LCD may not work properly. Subnet mask Specifies the subnet mask of 255.255.255.0 0.0.0.0– the Ethernet. 255.255.255.25 Gateway Specifies the Ethernet 192.168.0.1 1.0.0.0– gateway. 223.255.255.25 Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 138 Modbus, set this parameter based on the frame format that the upstream device Modbus supports. Northbound Specifies the northbound ModbusRTU ModbusRTU, protocol type protocol type. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 139 Figure 5-16 Amb. T/H Sensor Item Description Default Value Value Range Start address 32–44 Quantity Number of cascaded ambient 0–4 temperature and humidity sensors Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 140 16–28 Quantity Number of cascaded battery 0–4 temperature sensors Figure 5-18 BMU Item Description Default Value Value Range Start address Quantity Number of cascaded battery 0–12 monitor units (BMUs) Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 141 USB port to address identify the WiFi device to which the mobile phone is connected. Password Specifies the password for Changeme accessing WiFi. Figure 5-20 Access Control Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 142 Settings are not allowed. NetEco: The read permission and the write permission on related parameters supported by the NetEco are enabled. Enable: All functions are available. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 143 NetEco: The read permission and the write permission on related parameters supported by the NetEco are enabled. Enable: All functions are available. Figure 5-21 Battery System Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 144 4 or less to 5, ensure that the newly inserted module is ready, start the inverter, and then set Requisite modules on the screen. Figure 5-23 System Settings screen 2 Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 145 ±7%, ±8%, bypass voltage and the rated ±9%, ±10% voltage is greater than the specified value, the system determines that the ECO voltage is abnormal and transfers to inverter mode. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 146 Then the fan running status can be checked. Air filter Specifies the rack air filter 0–365 maintenance maintenance interval. If you period(d) set this parameter to 0, there is no reminder. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 147 Batt. temp. The optional negative Disable Disable, sensor temperature coefficient Enable [B_TEMP] (NTC) resistor monitors the ambient temperature near batteries. It ensures that batteries work reliably and safely. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 148 UPS and the Input cur. Specifies whether to enable Disable Disable, limiting or disable input current Enable limiting for the UPS to protect the generator. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 149 50–200 limiting ratio input current to be lower than the ratio to protect the generator. Output Settings Figure 5-26 Output Settings screen 1 Figure 5-27 Output Settings screen 2 Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 150 (less than 20 ms) occurs when the UPS transfers from normal mode to bypass mode. If the output frequency track rate is fast, the inverter frequency may be unstable. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 151 Enable, the UPS starts working after the time set for EOD restart delay when the input recovers from a power failure upon battery EOD. Bypass Settings Figure 5-28 Bypass Settings Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 152 ±3.0, ±4.0, ±5.0, range(Hz) and the rated frequency is ±6.0 greater than the specified value, the system determines that the bypass frequency is abnormal, and the bypass is unavailable. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 153 Each battery has a nominal voltage of 2 V, 6 V, or 12 V. Figure 5-29 Battery Settings (lead-acid battery) Figure 5-30 Battery Settings (lithium battery) Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 154 0.1C, 0.3C, 0.5C, or 1.0C Dis. curr. 0.3C 1.80 1.80–1.90 respectively. EOD(V/cell) Dis. curr. 0.5C 1.75 1.75–1.85 EOD(V/cell) Dis. curr. 1.0C 1.60 1.60–1.75 EOD(V/cell) Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 155 Lead-acid battery: You can 0.10 0.05–0.15 set the charge current limit value. The current limit coefficient is a multiple of the battery capacity. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 156 PDC output breaker [OUT] Specifies whether to enable or disable PDC output circuit breaker status detection. PDC maintenance breaker Specifies whether to enable or disable PDC [MT] maintenance circuit breaker status detection. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 157 DO on the MUE07A. MUE07A DO_4, MUE07A DO_5 MUE07A DI_1, MUE07A DI_2, Corresponds to the signal of the input dry MUE07A DI_3, MUE07A DI_4, contact DI on the MUE07A. MUE07A DI_5 Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 158 6– 20 characters and contain at least two types of characters. NO TE Set the date and time to the actual date and time. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 159 User Manual (Integrated UPS 3.0) 5 LCD Interface Time Zone Figure 5-32 Time Zone Set the local time zone. PDU Param. Figure 5-33 PDU Param. screen 1 Figure 5-34 PDU Param. screen 2 Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 160 UPS5000-E-(60 kVA-125 kVA) User Manual (Integrated UPS 3.0) 5 LCD Interface Figure 5-35 PDU Param. screen 3 Figure 5-36 PDU Param. screen 4 Figure 5-37 PDU Param. screen 5 Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 161 Enable, alarm enable an alarm when the branch Custom circuit breaker opens. If this parameter is set to Disable, the system does not generate the alarm under any condition. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 162 System When the mains voltage is 85.0 75.0–95.0 undervoltage lower than the rated voltage threshold (%) multiplied by the undervoltage threshold, the system generates an alarm. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 163 Undercurrent threshold (%) and lower than the rated current multiplied by the value of Overcurrent threshold (%), the system generates an alarm. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 165 Custom setting methods for Branch breaker open alarm enable and Branch exception alarm enable are the same. Branch exception alarm enable is used as an example. Figure 5-38 Custom settings Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 166: Maintenance
Enable, an alarm (backup power fault) is generated when the alarm condition is met. 5.2.5 Maintenance On the System Info screen, tap to enter the Maintenance screen. Figure 5-40 Maintenance 1 Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 167 ● Do not perform battery maintenance when a generator is connected. Battery maintenance items include Forced Equalized Charging, Shallow Dis. Test, and Capacity Test. Figure 5-42 Battery Maint. (lead-acid battery) Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 168 USB Operations You can export Fault Data, and perform Export Config., Upgrade Software, BSP Upgrade, and Import Config. on USB Operations. Figure 5-44 USB Operations Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 169 No generator is connected to the UPS. ● The mains, batteries, charger, and discharger are normal. No overload alarm is generated. ● The SOC is greater than 30%. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 170: About
On the System Info screen, tap About. On the About screen, you can view the model, manufacturer name, monitoring version, and power version. To view the detailed version information, tap Version Info. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 171: System Status
Functions screen. On this screen, you can query information about the mains input and AC output, query the system load status, start or shut down the inverter, control the buzzer, and query historical alarms. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 172 UPS5000-E-(60 kVA-125 kVA) User Manual (Integrated UPS 3.0) 5 LCD Interface Figure 5-48 Common Functions 1 Figure 5-49 Common Functions 2 Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 173: Power-On And Commissioning
The AC input voltage is within the rated input range. □ Yes □ No The battery input voltage is within the rated range. □ Yes □ No 6.2 (Optional) Commissioning the ATS Before Power- Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 174 On the default screen, press to enter the main menu screen. On the main menu screen, select system configuration and press The following table lists the system configuration attributes and values. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 175 On the main menu screen, select device configuration and press . On the device configuration screen, you can set thresholds for parameters. The following table lists the device configuration attributes and values. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 176: Powering On And Starting The Ups
Set the Francais; parameter based Itatiano; Espanol; on site Suomi; Russian; requirements. Chinese Step 8 Set the ATS controller to auto mode. ----End 6.3 Powering On and Starting the UPS Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 177: Power-On
NO TICE Technical support engineers can obtain the service authorization code through the Data Center Facility Deployment Guide . app. For details, see the Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 178 ● Set Output frequency correctly. Otherwise, loads may be affected and the UPS may not work properly. ● Set all battery parameters correctly based on site requirements. Battery parameter settings are critical to battery maintenance, battery lifespan, and UPS discharge time. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 179 Step 3 After you set parameters on the Settings Wizard screen, the system displays the Bypass mode and No battery alarms, which do not need to be handled. Other alarms need to be handled. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 180: Starting The Inverter
Procedure Step 1 After confirming that the battery strings are properly connected, turn on the battery string input switch. If there are multiple battery strings, turn on the switch Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 181: Optional) Setting The Bsc Mode
● Ensure that the BSC signal cable between the BSC master and slave systems is properly connected and that BSC-related hardware is properly installed. Step 1 Choose System Info > Settings > System Settings and set BSC mode to Standard BSC. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 182 Settings > System Settings and set BSC master/slave mode to BSC slave system. Figure 6-4 BSC slave system Step 4 If no alarm is generated after settings, the system runs properly. ----End Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 183: Shutting Down And Powering Off The Ups
UPS supplies no power, and the loads power off. Figure 6-5 Normal bypass NO TE After you shut down the inverter, the Bypass mode alarm is displayed on the LCD. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 184: Cold-Starting The Ups Using Batteries
Step 4 Hold down the BATT START button on the bypass module for at least 2 seconds. The system automatically enters the battery cold start status. The MDU displays the initialization progress bar. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 185: Transferring To Bypass Mode
● In ECO mode, the bypass takes priority over the inverter in supplying power. If the bypass is disconnected, the UPS transfers to inverter mode. The transfer Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 186 After the inverter starts, the UPS still works in bypass mode and the inverter is on standby. If the bypass is abnormal, the inverter supplies power immediately. If the inverter is not started, the UPS may be disconnected. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 187: Testing Batteries
Step 1 On the home screen of the LCD, choose System Info > Maintenance > Battery Maint. Step 2 Tap Start next to Forced Equalized Charging to start a forced equalized charging test. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 188: Shallow Discharge Test
Step 2 Set Sched. shallow dis. test time and Sched. shallow dis. test interval as required. After the setting is complete, the system will perform an automatic shallow discharge test based on the settings. ----End Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 189: Capacity Test
● The UPS generates no battery overtemperature, overvoltage, or overcurrent alarm. No generator is connected to the UPS. ● The mains, batteries, charger, and discharger are normal. No overload alarm is generated. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 190: Lithium Battery Test
Save the test data obtained from the latest 36 tests. ----End 6.9.2 Lithium Battery Test 6.9.2.1 Shallow Discharge Test Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 191 On the home screen of the UPS LCD, choose System Info > Maintenance > Battery Maint. Tap Start next to Shallow Dis. Test to start a shallow discharge test. Figure 6-12 Starting a shallow discharge test Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 192: Capacity Test
Step 1 On the home screen of the UPS LCD, choose System Info > Maintenance > Battery Maint. Step 2 Tap Start next to Capacity Test to start a capacity test. Figure 6-13 Starting a capacity test Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 193: Downloading Data
4-pin terminal on the EPO port of the dry contact card of the bypass unit. Figure 6-14 EPO ports After you press the EPO button, the EPO and No power supplied alarms are displayed on the LCD. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 194: Clearing The Epo State
UPS transfers to bypass mode. Choose System Info and tap to enter the Alarms screen. Tap Active Alarms and check whether the EPO alarm is cleared. Step 4 Start the inverter. ----End Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 195: Setting Hibernation Mode
Otherwise, loads may power off. ● In maintenance bypass mode, the mains supplies power to the loads directly over the maintenance bypass. If the mains is abnormal, the loads may power off. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 196: Transferring From Maintenance Bypass Mode To Normal Mode
Press down the maintenance bypass switch to turn it off. The Maint. Breaker closed alarm disappears from the alarm list. Check whether the UPS works in bypass mode by viewing the system running diagram on the LCD. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 197 UPS5000-E-(60 kVA-125 kVA) User Manual (Integrated UPS 3.0) 6 Power-On and Commissioning Step 2 Start the inverters. ----End Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 198: Maintenance
Do not use wet cloth to clean exposed copper bars or other conductive parts. D ANGER Do not use water or any solvent to clean the equipment. D ANGER Do not remove the safety valve or fill anything into batteries. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 199 ● When moving batteries, do not place batteries upside down. Handle them gently, and pay attention to personal safety. ● Keep the battery switch off when installing or replacing batteries. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 200: Ups Maintenance
Ambient Actual temperature: ______ ● Check method: Monthly temperature °C (0–40°C) Measure using a hygrothermograph. ● Troubleshooting: Check that the air conditioner runs properly. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 201 Air outlet The air outlet is not ● Check method: visual Quarterly blocked. inspection ● Troubleshooting: Rectify the fault based on the acceptance criteria. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 202 Signal cable ● The cables and ● Check method: visual Yearly insulation layer are inspection intact. ● Troubleshooting: ● Signal cable terminals Replace the cables. are securely connected. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 203 The three-phase load rate ● Check method: Visual Quarterly and output power factor inspection. Check the are recorded. system status on the LCD. ● Troubleshooting: Equalize the three- phase loads. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 204: Lead-Acid Battery Maintenance
Ambient Actual humidity: ______% ● Check method: Monthly humidity RH (5%–95% RH, non- Measure using a condensing) hygrothermograph. ● Troubleshooting: Check that the air conditioner runs properly. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 205 ● Check method: visual Yearly of the battery reliably connected to the inspection rack or cabinet ground bar in the ● Troubleshooting: equipment room, and the Tighten the screws. screws are tightened. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 206 The torque meets the requirements of the battery manufacturer. After checking that the battery screws meet the requirements, mark the screws for later check. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 207 ● Troubleshooting: of the battery Correct the parameter manufacturer. settings or rectify ● The battery operating battery operating temperature is lower temperature than the ambient abnormality. temperature plus 20°C. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 208 UPS. If the difference between the battery string voltage displayed on the UPS LCD and the measured value is greater than 1%, contact technical support. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 209: Power Distribution System Maintenance
Troubleshooting Power Observe the indicator If the power supply is normal but an indicator luminance, the indicator is off or generates dim light, indicators are on. replace the indicator. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 210: Annual Maintenance
If the insulation does not resistance of resistance, the insulation meet the requirement, the secondary resistance is greater than or check and maintain each loop equal to 2 megohms. component and signal cables. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 211: Troubleshooting
Turn on the battery switch and charge batteries until each battery has a voltage greater than the EOD voltage and 11.3 V/cell. If any unmentioned faults occur, see the alarm list or contact technical support. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 212 Reset the bypass mode and and does not transfer bypass transfer transfer times on the does not to inverter mode. times reaches the LCD. transfer to upper limit. inverter mode. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 213 ON to OFF or switches between ON and OFF repeatedly. NO TE For details about component replacement and maintenance mentioned in Troubleshooting and Alarm List, consult maintenance engineers. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 214: Parts Replacement
Description Route I L1 indicator fuse Route I L2 indicator fuse FU3/4/5 Mains input L1/L2/L3 fuses (AC INPUT VOLT SAMPLE) FU6/7/8 UPS output U/V/W fuses (IT INPUT VOLT SAMPLE) Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 215 (2) Fuse Procedure Step 1 Remove the protective panel. Step 2 Locate the fuse terminal in the UPS according to the onsite diagram. Figure 9-2 Fuse position (1) Fuse Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 216: Replacing An Indicator
For the ATS input, the fuses are connected to #1 and #2 fuse bases. Step 2 Remove the protective panel. NO TE A cabinet with ATS input is used as an example. Figure 9-3 Removing the protective panel Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 217 Step 8 Reinstall the indicator on the fastener, and reinstall the fastener in the cabinet. Step 9 Reinstall the fuse to reconnect the circuit. Step 10 Check that the new indicator works properly. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 218: Replacing A Circuit Breaker
Step 3 Remove the copper bar and install it on the new circuit breaker. Figure 9-7 Removing the copper bar Step 4 Switch off the new circuit breaker, install it using a jig, and close the handle. Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 219 9 Parts Replacement Figure 9-8 Closing the handle Step 5 Reinstall the circuit breaker protective cover, switch on the circuit breaker, and check that the load works properly. ----End Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 220: A Pdc Silk Screen Description
QF1 indicates the first switch in the single- input scenario. Table A-1 Symbols Symbol Name Symbol Name Circuit breaker SPD circuit breaker Surge protective device Fuse (SPD) Automatic transfer MCCB Molded case circuit breaker switch Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 221: B Acronyms And Abbreviations
AC transfer switch American wire gauge bus synchronization controller BCB-BOX battery circuit breaker BBB-BOX battery bus bar box control area network Conformite Europeenne digital signal processing Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 222 Ethernet International Electrotechnical Commission liquid crystal display monitor display unit normally closed normally open negative temperature coefficient protective earthing power distribution unit RS485 Recommend Standard Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 223 THDi total distortion of the input current waveform THDv total harmonic distortion of output voltage uninterruptible power system Universal Serial Bus VRLA valve-regulated lead acid battery Issue 06 (2023-08-25) Copyright © Huawei Digital Power Technologies Co., Ltd.

This manual is also suitable for:

Ups5000-e-60k-habbs Ups5000-e-60k-hasbs Ups5000-e-125k-habbs-01 Ups5000-e-125k-hasbs-01

Huawei UPS5000-E User Manual

About this Document

1 Safety Information

2 Product Overview

3 Technical Specifications

4 Installation and Cable Connection

5 LCD Interface

6 Power-On and Commissioning

7 Maintenance

8 Troubleshooting

9 Parts Replacement

A PDC Silk Screen Description

B Acronyms and Abbreviations

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Table of Contents