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Sealey SUPERMIG230.V2 Manual

230a professional mig welder with binzel euro torch

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Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions,
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
Refer to
Wear eye
instructions
protection
Breathing
Electromagnetic
welding
fields can cause
fumes can be
pacemaker
hazardous to
malfunction.
your health.
1. SAFETY
ELECTRICAL SAFETY
1.1.
WARNING! It is the responsibility of the owner and the operator to read, understand and comply with the following:
You must check all electrical products, before use, to ensure that they are safe. You must inspect power cables, plugs, sockets and
any other connectors for wear or damage. You must ensure that the risk of electric shock is minimised by the installation of
appropriate safety devices. A Residual Current Circuit Breaker (RCCB) should be incorporated in the main distribution board.
We also recommend that a Residual Current Device (RCD) is used. It is particularly important to use an RCD with portable
products that are plugged into a supply which is not protected by an RCCB. If in any doubt consult a qualified electrician. You may obtain
a Residual Current Device by contacting your Sealey stockist. You must also read and understand the following instructions concerning
electrical safety.
1.1.1.
The Electricity at Work Act 1989 requires that all portable electrical appliances, if used on business premises, are tested by a qualified
electrician, using a Portable Appliance Tester (PAT), at least once a year.
The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of those appliances and
1.1.2.
the safety of the appliance operators. If in any doubt about electrical safety, contact a qualified electrician.
1.1.3.
Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply. See 1.1.1. and and use a
Portable Appliance Tester.
1.1.4.
Ensure that cables are always protected against short circuit and overload.
1.1.5.
Regularly inspect power supply cables and plugs for wear or damage and check all connections to ensure that none is loose.
Important: Ensure that the voltage marked on the appliance matches the power supply to be used and that the supply is correctly fused.
DO NOT pull or carry the appliance by the power cable.
8
DO NOT pull the plug from the socket by the cable.
8
DO NOT use worn or damaged cables, plugs or connectors. Immediately have any faulty item repaired or replaced by a qualified
8
electrician.
SUPERMIG230 is a single phase machine and must be run from a minimum 16amp supply. To achieve maximum output this model
1.1.6.
will require a 30Amp fused supply. We recommend you discuss the installation of an industrial round pin plug and socket with
your electrician.
1.1.7.
Fit a plug according to the following instructions (UK only).
a) Connect the GREEN/YELLOW earth wire to the earth terminal 'E'.
b) Connect the BROWN live wire to the live terminal 'L'.
c) Connect the BLUE neutral wire to the neutral terminal 'N'.
d) After wiring, check that there are no bare wires, that all wires have been correctly connected, that the cable outer insulation
extends beyond the cable restraint and that the restraint is tight.
1.1.8.
When a cable extension reel is used it should be fully unwound before connection. A cable reel with an RCD fitted is recommended since
any product which is plugged into the cable reel will be protected. The cross-section of the cable on the cable reel must be suitable for the
unit and never lower than the cross-section of the mains cable supplied with the unit.
1.2.
GENERAL SAFETY
DANGER! Unplug the welder from the mains power supply before performing maintenance or service.
Keep the welder and cables in good working order and condition. Take immediate action to repair or replace damaged parts.
9
Use genuine parts and accessories only. Unapproved parts may be dangerous and will invalidate the warranty.
9
Use an air hose to regularly blow out any dirt from the liner and keep the welder clean for best and safest performance.
9
Check and spray the gas cup and contact tip regularly with anti-spatter spray, available from your Sealey stockist.
9
© Jack Sealey Limited
230A PROFESSIONAL MIG WELDER WITH
BINZEL® EURO TORCH
MODEL NO:
Wear protective
Wear safety
gloves
footwear
Warning!
Welding sparks
Keep away
can cause
from rain
explosions or
fire.
Original Language Version
SUPERMIG230.V2
Wear protective
Arc rays can
clothing
burn eyes and
injure skin.
Warning!
Electricity
Shock hazard
Electric shock
Hot surfaces
from welding
electrodes can
kill.
SUPERMIG230.V2 Issue:1
08/07/22

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Summary of Contents for Sealey SUPERMIG230.V2

  • Page 1 SUPERMIG230.V2 MODEL NO: Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble free performance. IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED.
  • Page 2: Specification

    Euro torch reduces accidental arcing and is comfortable in the hand thus ensuring a steadier weld bead. Welds stainless and aluminium too. Includes industrial gas regulator, contact tips 0.6, 0.8mm and gas cup. 3. SPECIFICATION Model No: ..........SUPERMIG230.V2 Welding Current: ............30-230A Wire Capacity: ............. 5-15kg Duty Cycle: ....
  • Page 3 Ensure that the wire is coming off the bottom of the reel in the direction of the wire drive unit as shown in fig.10. Original Language Version © Jack Sealey Limited SUPERMIG230.V2 Issue:1 08/07/22...
  • Page 4: Clutch Adjustment

    Turn the roller over to use the other groove or use a roller with different sized grooves as required. The groove to be used should be positioned furthest away from you to be in line with the drive path. Original Language Version © Jack Sealey Limited SUPERMIG230.V2 Issue:1 08/07/22...
  • Page 5: Mig/Mag Welding

    Best connection is obtained by grinding clean the point of contact on the workpiece before connecting the earth clamp. b) The weld area must also be free of paint, rust, grease, etc. c) When welding a vehicle, be sure the vehicle battery is disconnected or fit an Electronic Circuit Protector available from your Sealey stockists.
  • Page 6: Ratings Plate

    To keep the contact tip free from spatter, we recommend the use of Sealey anti-spatter spray (MIG/722308) available from your Sealey stockist. Refer to fig.12 and section 3.9 for removal and replacement.
  • Page 7: Environment Protection

    Please note that other versions of this product are available. If you require documentation for alternative versions, please email or call our technical team on technical@sealey.co.uk or 01284 757505. Important: No Liability is accepted for incorrect use of this product.