Ascon tecnologic TLK94-A Operating Instructions Manual

Ascon tecnologic TLK94-A Operating Instructions Manual

Digital electronic controller

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TLK94-A
ELECTRONIC CONTROLLER
OPERATING INSTRUCTIONS
12/04 - Code: ISTR_M_TLK94_E_02_--
ASCON TECNOLOGIC S.r.l.
Viale Indipendenza 56
27029 Vigevano (PV) ITALY
TEL.: +39 0381 69871 - FAX: +39 0381 698730
http:\\www.ascontecnologic.com
e-mail: info@ascontecnologic.com
FOREWORD
This
manual
necessary for the product to be installed
correctly
maintenance and use; we therefore recommend
that the utmost attention is paid to the following
instructions and to save it.
This
document
is
the
Tecnologic which forbids any reproduction and divulgation ,
even in part, of the document, unless expressly authorized.
Ascon Tecnologic reserves the right to make any formal or
functional changes at any moment and without any notice.
Whenever a failure or a malfunction of the device may cause
dangerous situations for persons, thing or animals, please
remember that the plant has to be equipped with additional
devices which will guarantee safety.
Ascon Tecnologic and its legal representatives do not
assume any responsibility for any damage to people, things or
animals deriving from violation, wrong or improper use or in
any case not in compliance with the instrument's features.
DIGITAL
contains
the
and
also
instructions
exclusive
property
Ascon Tecnologic - TLK 94-A - OPERATING INSTRUCTIONS - PAG. 1
INDEX
1
INSTRUMENT DESCRIPTION
1.1
GENERAL DESCRIPTION
1.2
FRONT PANEL DESCRIPTION
2
PROGRAMMING
2.1
FAST PROGRAMMING OF SET POINT
2.2
SELECTION OF CONTROL STATE AND PARAMETER
PROGRAMMING
2.3
PARAMETER PROGRAMMING LEVELS
2.4
CONTROL STATES
2.5
RESET PARAMETERS TO DEFAULT VALUE/LEVEL
3
INFORMATION ON INSTALLATION AND USE
3.1
PERMITTED USE
3.2
MECHANICAL MOUNTING
3.3
ELECTRICAL CONNECTIONS
3.4
ELECTRICAL WIRING DIAGRAM
4
FUNCTIONS
4.1
MEASURING AND VISUALIZATION
4.2
OUTPUTS CONFIGURATION
4.3
ON/OFF CONTROL
4.4
NEUTRAL ZONE ON/OFF CONTROL
4.5
SINGLE ACTION PID CONTROL
4.6
DOUBLE ACTION PID CONTROL
4.7
AUTO-TUNING FUNCTION
4.8
ALARM FUNCTIONS
4.9
HEATER BREAK ALARM FUNCTION
4.10
PARAMETERS CONFIGURATION BY A01
5
PROGRAMMABLE PARAMETERS
6
PROBLEMS , MAINTENANCE AND GUARANTEE
6.1
ERROR SIGNALLING
6.2
CLEANING
WARRANTY AND REPAIRS
6.3
7
TECHNICAL DATA
7.1
ELECTRICAL DATA
7.2
MECHANICAL DATA
7.3
MECHANICAL DIMENSIONS, PANEL CUT-OUT AND
MOUNTING
7.4
FUNCTIONAL DATA
7.5
MEASUREMENT RANGE TABLE
7.6
INSTRUMENT ORDERING CODE
1 - INSTRUMENT DESCRIPTION
information
1.1 - GENERAL DESCRIPTION
TLK 94-A is a "single loop" digital microprocessor-based controller,
for
its
with ON/OFF, Neutral Zone ON/OFF, PID single action, PID dual
action (direct and reverse) control and with AUTO-TUNING
function (FAST or OSCILLATING type), and automatic calculation
of the FUZZY OVERSHOOT CONTROL parameter for PID control.
Ascon
of
The PID control has a particular algorithm with TWO DEGREES
OF
FREEDOM
independently in the event of process disturbance and Set Point
variations.
The process value is visualized on 4 red display, the Set value is
visualized on 4 green display while the outputs state is indicated by
6 led.
The instrument can have up to 5 outputs: relay type or to drive solid
state relays type (SSR).
The input is programmable and accepts temperature probes
(Thermocouples J,K,S,B,C,E,L,N,R,T; Thermo-resistances Pt100,
Pt1000; Thermistors PTC and NTC; Infrared sensors mod.
TECNOLOGIC IRS) and normalized analogue signals (0/4..20 mA,
0/1..5 V, 0/2..10 V, 0..50/60 mV, 12..60 mV).
The instrument can be equipped with an input for the current
transformer, working as a Heater Break Alarm function
that
optimises
the
instrument's
features

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  • Page 1 0/1..5 V, 0/2..10 V, 0..50/60 mV, 12..60 mV). The instrument can be equipped with an input for the current transformer, working as a Heater Break Alarm function Ascon Tecnologic - TLK 94-A - OPERATING INSTRUCTIONS - PAG. 1...
  • Page 2: Front Panel Description

    “UP” or “DOWN” keys. after the visualisation of the last Set Point, or alternatively, if no key is pressed for approx. 15 seconds, the display will return to normal functioning automatically. Ascon Tecnologic - TLK 94-A - OPERATING INSTRUCTIONS - PAG. 2...
  • Page 3: Up And Down

    The alarm outputs are instead working normally. power supply is the same as that indicated on the instrument and Ascon Tecnologic - TLK 94-A - OPERATING INSTRUCTIONS - PAG. 3...
  • Page 4: Electrical Wiring Diagram

    (“FunC”=HEAt), it deactivates the output, when correct measurement. the process value reaches [SP1 + HSEt] in case of symmetrical Ascon Tecnologic - TLK 94-A - OPERATING INSTRUCTIONS - PAG. 4...
  • Page 5 To activate the AUTO-TUNING function proceed as follows : "dEr" - Derivative Time 1) Program and activate the desired Set Point. “FuOC” - Fuzzy Overshoot Control 2) Program par. "Cont" =Pid Ascon Tecnologic - TLK 94-A - OPERATING INSTRUCTIONS - PAG. 5...
  • Page 6 To make the error “ErAt” disappear, press key P. maximum set of “AL1” by “AL1L” and “AL1H” parameters. The autotuning cycle is limited to a maximum of 12 hours. Ascon Tecnologic - TLK 94-A - OPERATING INSTRUCTIONS - PAG. 6...
  • Page 7: Parameters Configuration By "A01"

    = 1 : The alarm is active when, with output 1rEG active, the current measured by the input TAHB is lower than the value programmed on par. "IHbL" . Ascon Tecnologic - TLK 94-A - OPERATING INSTRUCTIONS - PAG. 7...
  • Page 8: Programmable Parameters Table

    LoAb see “AL1t” LHAb / LodE High scale limit in case SSC ÷ 9999 HidE / LHdE of input with V / I Alarm AL2 threshold AL2L÷ AL2H signals Ascon Tecnologic - TLK 94-A - OPERATING INSTRUCTIONS - PAG. 8...
  • Page 9: Error Signalling

    1 / 2 / 3 / 4 Fatal memory error Replace the instrument or Err.t 1= Min. 1.rEG on ship to factory for repair 2=Max. 1.rEG off 3= Min. 1.rEG on and Max. 1.rEG off Ascon Tecnologic - TLK 94-A - OPERATING INSTRUCTIONS - PAG. 9...
  • Page 10 Display: Display: 4 digit, 1 Red (PV) h 10mm and 1 green (SV), h 7,5 mm Compliance: ECC directive EMC 2004/108/CE (EN 61326), ECC directive LV 2006/95/CE (EN 61010-1) Ascon Tecnologic - TLK 94-A - OPERATING INSTRUCTIONS - PAG. 10...
  • Page 11 -1999 ... 9999 “SEnS” = 0.5 -1.999 ... 9.999 1 ... 5 V -199.9 ... 999.9 “HCFG” = UoLt -1999 ... 9999 -19.99 ... 99.99 “SEnS” = 1.5 -1.999 ... 9.999 Ascon Tecnologic - TLK 94-A - OPERATING INSTRUCTIONS - PAG. 11...

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