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Polaris TBM 75 LH Installation, Operation And Maintenance Manual

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INSTALLATION, OPERATION AND MAINTENANCE MANUAL
POLARIS - SERIES TBM 75 LH ( 3" ) - TYPE PHO / PBO / PVO
DOCUMENT NBR. :
A0452
POLARIS SERIES TBM 75 LH ( 3" ) TYPE PHO / PBO / PVO
REVISION:
ELECTRO-SUBMERSIBLE PUMP
PUMP TYPE:
POLARIS PART NBR.:
HP / V / Hz / Poles:
INSULATION:
EXPLOSION PROOF:
CONTINUOUS IN AIR
HIGH AMBIENT 90 Deg.C :
LOW AMBIENT -25 Deg.C :
EQUIPMENT OPTIONS:
IMPELLER TRIM:
POWER CABLE:
INTERNAL SLURRY SEAL
SLURRY BOSS
SLURRY BOSS QUENCH RING
LIGHT DUTY SLURRY SEAL
SEAL GUARD
WATER JET RING
WATER COOLING JACKET
COAL TAR EPOXY
®
DUROMAR
EPOXY
PUMP SERIAL NUMBER:
DATE:
CUSTOMER:
CUSTOMER P.O. NBR.
SHIPPED TO:
EFFECTIVE
4
DATE:
TBM 75 LH ( 3" ) TYPE (
700.200.05.
/
F
H
(
) mm (
TOTAL
(FEET)
1of 30
01-17-2006
)
/
/
) in.

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  • Page 1 INSTALLATION, OPERATION AND MAINTENANCE MANUAL 1of 30 POLARIS - SERIES TBM 75 LH ( 3” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : REVISION: EFFECTIVE A0452 01-17-2006 DATE: POLARIS SERIES TBM 75 LH ( 3" ) TYPE PHO / PBO / PVO...

  • Page 2: Table Of Contents

    INSTALLATION, OPERATION AND MAINTENANCE MANUAL 2of 30 POLARIS - SERIES TBM 75 LH ( 3” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : REVISION: EFFECTIVE A0452 01-17-2006 DATE: TABLE OF CONTENTS SECTION 1.0 INTRODUCTION SECTION 2.0 WARRANTIES SECTION 3.0...
  • Page 3 INSTALLATION, OPERATION AND MAINTENANCE MANUAL 3of 30 POLARIS - SERIES TBM 75 LH ( 3” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : REVISION: EFFECTIVE A0452 01-17-2006 DATE: SECTION 6.0 OPERATION PRE START UP CHECK PUMP START UP...
  • Page 4 INSTALLATION, OPERATION AND MAINTENANCE MANUAL 4of 30 POLARIS - SERIES TBM 75 LH ( 3” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : REVISION: EFFECTIVE A0452 01-17-2006 DATE: INTRODUCTION Your new Series TBM pump has been designed and manufactured to perform for many years with a minimum of maintenance.
  • Page 5 INSTALLATION, OPERATION AND MAINTENANCE MANUAL 5of 30 POLARIS - SERIES TBM 75 LH ( 3” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : REVISION: EFFECTIVE A0452 01-17-2006 DATE: WARRANTIES Seller warrants that the products covered by this contract conform to applicable drawings and...
  • Page 6 INSTALLATION, OPERATION AND MAINTENANCE MANUAL 6of 30 POLARIS - SERIES TBM 75 LH ( 3” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : REVISION: EFFECTIVE A0452 01-17-2006 DATE: SAFETY Do not install the equipment other than in accordance with the instructions contained in this manual.

  • Page 7: Receiving Inspection

    INSTALLATION, OPERATION AND MAINTENANCE MANUAL 7of 30 POLARIS - SERIES TBM 75 LH ( 3” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : REVISION: EFFECTIVE A0452 01-17-2006 DATE: INSTALLATION 4.1 RECEIVING INSPECTION The unit must be inspected immediately upon arrival and any irregularities and damages due to shipment must be reported to the carrier and POLARIS PUMPS.

  • Page 8: Used Pump Storage

    INSTALLATION, OPERATION AND MAINTENANCE MANUAL 8of 30 POLARIS - SERIES TBM 75 LH ( 3” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : REVISION: EFFECTIVE A0452 01-17-2006 DATE: 4.2.2 USED PUMP STORAGE A used pump should be completely disassembled and all parts cleaned and inspected.

  • Page 9: Pump Set Up / Mounting

    INSTALLATION, OPERATION AND MAINTENANCE MANUAL 9of 30 POLARIS - SERIES TBM 75 LH ( 3” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : REVISION: EFFECTIVE A0452 01-17-2006 DATE: PUMP SET UP / MOUNTING 4.5.1 CABLE AND CHAIN SUSPESION Pumps of SERIES TBM are fitted with integral lifting lugs sized to accommodate the dead weight of the pump assembly.

  • Page 10: Primary Seal Flush Piping

    INSTALLATION, OPERATION AND MAINTENANCE MANUAL 10of 30 POLARIS - SERIES TBM 75 LH ( 3” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : REVISION: EFFECTIVE A0452 01-17-2006 DATE: 4.6.2 PRIMARY SEAL FLUSH Polaris pumps equipped with the standard, run dry capable internal slurry seal arrangement do not require an external seal flush or cooling.

  • Page 11: Electrical Installation

    INSTALLATION, OPERATION AND MAINTENANCE MANUAL 11of 30 POLARIS - SERIES TBM 75 LH ( 3” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : REVISION: EFFECTIVE A0452 01-17-2006 DATE: ELECTRICAL INSTALLATION GENERAL Power supply and electrical work must be as per local and national codes. All wiring and installation of cables, relays, disconnects, etc., should be performed by qualified...
  • Page 12 INSTALLATION, OPERATION AND MAINTENANCE MANUAL 12of 30 POLARIS - SERIES TBM 75 LH ( 3” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : REVISION: EFFECTIVE A0452 01-17-2006 DATE: OPERATION PRE-START UP CHECK A pre-start up check should always be performed prior to putting your pump into service.
  • Page 13 INSTALLATION, OPERATION AND MAINTENANCE MANUAL 13of 30 POLARIS - SERIES TBM 75 LH ( 3” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : REVISION: EFFECTIVE A0452 01-17-2006 DATE: PUMP START UP Whenever possible, start the pump in clear liquid to prime discharge piping and/or hoses.
  • Page 14 INSTALLATION, OPERATION AND MAINTENANCE MANUAL 14of 30 POLARIS - SERIES TBM 75 LH ( 3” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : REVISION: EFFECTIVE A0452 01-17-2006 DATE: PUMP SHUT DOWN Never stop the pump while pumping solids through the system. This will plug the piping.
  • Page 15 INSTALLATION, OPERATION AND MAINTENANCE MANUAL 15of 30 POLARIS - SERIES TBM 75 LH ( 3” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : REVISION: EFFECTIVE A0452 01-17-2006 DATE: TROUBLE SHOOTING 6.4.1 FAULT TRACING To carry out fault tracing on electrical equipment, a multi-meter, test lamp and wiring diagram are required.
  • Page 16 INSTALLATION, OPERATION AND MAINTENANCE MANUAL 16of 30 POLARIS - SERIES TBM 75 LH ( 3” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : REVISION: EFFECTIVE A0452 01-17-2006 DATE: Check for faulty level-control system components (start or high water sensors).
  • Page 17 INSTALLATION, OPERATION AND MAINTENANCE MANUAL 17of 30 POLARIS - SERIES TBM 75 LH ( 3” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : REVISION: EFFECTIVE A0452 01-17-2006 DATE: If the pump has been running satisfactory and is capable of emptying the sump to the control stop level, check for leakage in discharge piping and connections.
  • Page 18 INSTALLATION, OPERATION AND MAINTENANCE MANUAL 18of 30 POLARIS - SERIES TBM 75 LH ( 3” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : REVISION: EFFECTIVE A0452 01-17-2006 DATE: This can be caused by either pump and / or system related problems.
  • Page 19 INSTALLATION, OPERATION AND MAINTENANCE MANUAL 19of 30 POLARIS - SERIES TBM 75 LH ( 3” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : REVISION: EFFECTIVE A0452 01-17-2006 DATE: WET END INSTALLATION Inspect and inventory all parts before you begin assembly. Clean all parts and remove protective coatings as required.
  • Page 20 INSTALLATION, OPERATION AND MAINTENANCE MANUAL 20of 30 POLARIS - SERIES TBM 75 LH ( 3” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : REVISION: EFFECTIVE A0452 01-17-2006 DATE: TBM 75 LH - TYPE PHO Drawing A0115 and A0127 Refer to Appendix 8.4 (A0432) for Fastener Torque requirements...
  • Page 22 POLARIS PUMPS - SERIES TBM - 75 LH TYPE PHO A0127 (Rev.2) ITEM ITEM ITEM PART NUMBER QTY. DESCRIPTION EXT. DESC.1 MODEL1 MODEL 2 WT.(KG) WT.(lbs) MTL. DWG. # 151.200.05.00165 KIT, WET END - BASIC TBM 75 LH 75.95 167.10 101.012.05.00003...
  • Page 23 INSTALLATION, OPERATION AND MAINTENANCE MANUAL 23of 30 POLARIS - SERIES TBM 75 LH ( 3” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : REVISION: EFFECTIVE A0452 01-17-2006 DATE: TBM 75 LH - TYPE PBO Drawing A0116 and A0128 Refer to Appendix 8.4 (A0432) for Fastener Torque requirements...
  • Page 25 POLARIS PUMPS - SERIES TBM - 75 LH TYPE PBO A0128 (Rev.2) ITEM ITEM ITEM PART NUMBER QTY. DESCRIPTION EXT. DESC.1 MODEL1 MODEL 2 WT.(KG) WT.(lbs) MTL. DWG. # 151.200.05.00165 KIT, WET END - BASIC TBM 75 LH 75.95 167.10 101.012.05.00003...
  • Page 26 INSTALLATION, OPERATION AND MAINTENANCE MANUAL 26of 30 POLARIS - SERIES TBM 75 LH ( 3” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : REVISION: EFFECTIVE A0452 01-17-2006 DATE: TBM 75 LH - TYPE PVO Drawing A0117 and A0129 Refer to Appendix 8.4 (A0432) for Fastener Torque requirements...
  • Page 28 POLARIS PUMPS - SERIES TBM - 75 LH TYPE PVO A0129 (Rev.2) ITEM ITEM ITEM PART NUMBER QTY. DESCRIPTION EXT. DESC.1 MODEL1 MODEL 2 WT.(KG) WT.(lbs) MTL. DWG. # 151.200.05.00165 KIT, WET END - BASIC TBM 75 LH 75.95 167.10 101.012.05.00003...
  • Page 29 INSTALLATION, OPERATION AND MAINTENANCE MANUAL 29of 30 POLARIS - SERIES TBM 75 LH ( 3” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : REVISION: EFFECTIVE A0452 01-17-2006 DATE: APPENDIX PUMP GENERAL ARRANGEMENT DRAWING, TBM 75 LH – PHO, PBO, PVO TBM 75 LH –...
  • Page 34 AC Submersible Pump Motors Installation & Operating Manual 4/09 MN414...
  • Page 35 Any trademarks used in this manual are the property of their respective owners.
  • Page 36 Table of Contents Section 1 General Information ................1−1 Overview .
  • Page 37 Section 1 General Information ii Table of Contents MN414...
  • Page 38 Section 1 General Information Overview This manual contains general procedures that apply to BaldorSReliance Motor products. Be sure to read and understand the Safety Notice statements in this manual. For your protection, do not install, operate or attempt to perform maintenance procedures until you understand the Warning and Caution statements.
  • Page 39 Section 1 General Information Safety Notice Continued Pacemaker danger − Magnetic and electromagnetic fields in the vicinity of current carrying WARNING: carrying conductors and permanent magnet motors can result result in a serious health hazard to persons with cardiac pacemakers, metal implants, and hearing aids. To avoid risk, stay way from the area surrounding a permanent magnet motor.
  • Page 40 Section 2 Installation & Operation Overview Installation should conform to the National Electrical Code as well as local codes and practices. All BaldorSReliance Submersible Pump Motors Include thermal devices as standard. Normally, there are four conditions during which a submersible sewage pump may be operated in gases or vapors.
  • Page 41 WARNING: Do not touch electrical connections before you first ensure that power has been disconnected. Electrical shock can cause serious or fatal injury. Only qualified personnel should attempt the installation, operation and maintenance of this equipment. WARNING: The Adjustable Speed Controller may apply hazardous voltages to the motor leads after power to the controller has been turned off.
  • Page 42 Grounding In the USA consult the National Electrical Code, Article 430 for information on grounding of motors and generators, and Article 250 for general information on grounding. In making the ground connection, the installer should make certain that there is a solid and permanent metallic connection between the ground point, the motor or generator terminal housing, and the motor or generator frame.
  • Page 43 Moisture Protection The submersible moisture protection system consists of the non−wicking cable cap assembly and the dual moisture sensing probes. The cable cap assembly prevents moisture from wicking through the cable assembly even when the cable jacket has been punctured. Dual moisture sensing probes (Warrick type) extend into the oil chamber located between the tandem mechanical seals.
  • Page 44 Installation (for reference only) Note: Since changes occur, always refer to installation and connection documentation from the manufacturer and follow their procedures. All type 2800−XXX controls are identified by a specific component number which follows the format 2800−XXX where the X’s are replaced by numbers and letters indicative of the A−C supply line voltage and frequency, contact configuration and enclosure.
  • Page 45 Section 1 General Information WARNING: Surface temperatures of motor enclosures may reach temperatures which can cause discomfort or injury to personnel accidentally coming into contact with hot surfaces. Protection should be provided by the user to protect against accidental contact with hot surfaces. Failure to observe this precaution could result in bodily injury.
  • Page 46 Baldor District Offices...
  • Page 47 BALDOR ELECTRIC COMPANY World Headquarters P.O. Box 2400 Fort Smith, AR 72901−2400 (479) 646−4711 Fax (479) 648−5792 www.baldor.com © 2009 Baldor Electric Company All rights reserved. Printed in USA MN414 4/09...
  • Page 48 ENGINEERING STANDARD PROCEDURE 1of 2 IMPELLER INSTALLATION – TECH BULLETIN DOCUMENT NBR. : A0431 REVISION: EFFECTIVE 01-26-2012 DATE: SCOPE: The purpose of this Engineering Standard Document is to define the procedure to be followed in installing the Impeller and Impeller Lock Screw for Series TBM. ***DO NOT REUSE OLD IMPELLER LOCK SCREWS WHEN REBUILDING PUMPS*** ***ALWAYS USE A NEW IMPELLER LOCK SCREW*** METHOD:...
  • Page 49 ENGINEERING STANDARD PROCEDURE 2of 2 IMPELLER INSTALLATION – TECH BULLETIN DOCUMENT NBR. : A0431 REVISION: EFFECTIVE 01-26-2012 DATE: 2.3 – Impeller Cap / Shaft Adapter Installation Using a grease remover or solvent, remove all oil or grease from impeller screw. Install O-Rings onto impeller screw and impeller cap (Model PHO) or shaft adapter (Models PBO, PVO).
  • Page 50 ENGINEERING STANDARD PROCEDURE 1of 1 FASTENER TORQUE – TECH BULLETIN DOCUMENT NBR. : REVISION: EFFECTIVE A0432 01-17-2006 DATE: SCOPE: Assembly Pre-Load / Bolt Torque requirements for Metric Fasteners of Grades A2-70 (304L) A4-70 (316L) and 8.8, for Sizes M4 to M20. METHOD: ASSEMBLY TORQUE / ASSEMBLY PRE-LOAD TIGHTENING TORQUE...

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