Siemens SITRANS F FM100 Operating Instructions Manual
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Siemens SITRANS F FM100 Operating Instructions Manual

Electromagnetic flowmeters
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Operating Instructions
SITRANS F
Electromagnetic flowmeters
SITRANS FM100
Edition
02/2020
www.siemens.com/flow

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Summary of Contents for Siemens SITRANS F FM100

  • Page 1 Operating Instructions SITRANS F Electromagnetic flowmeters SITRANS FM100 Edition 02/2020 www.siemens.com/flow...

  • Page 2: Table Of Contents

    We don’t accept warranty and liability claims neither upon this publication nor in case of improper treatment of the described products. The document may contain technical inaccuracies and typographical errors. The content will be revised on a regular basis. These changes will be implemented in later versions.
  • Page 3 17.1 IO-Link process data structure ............54 17.2 IO-Link diagnosis information ............55 17.3 IO-Link system command table ............56 17.4 IO Link ISDU parameter table ............57 Sold by: Siemens AG Digital Industries Postfach 48 48 90026 NÜRNBERG GERMANY...

  • Page 4: Note

    SITRANS FM100 2. Note Please read these operating instructions before unpacking and putting the unit into operation. Follow the instructions precisely as described herein. The devices are only to be used, maintained and serviced by persons familiar with these operating instructions and in accordance with local regulations applying to Health &...

  • Page 5: Instrument Inspection

    SITRANS FM100 3. Instrument Inspection Instruments are inspected before shipping and sent out in perfect condition. Should damage to a device be visible, we recommend a thorough inspection of the delivery packaging. In case of damage, please inform your parcel service / forwarding agent immediately, since they are responsible for damages during transit.

  • Page 6: Operating Principle

    SITRANS FM100 6. Operating principle 6.1 General The new Siemens SITRANS FM100 Flowmeter is designed to measure and monitor small and medium flows of conductive fluids in piping. The device works on the magnetic-inductive measuring principle. According to Faraday's law of induction, a voltage is induced in a conductor moving in a magnetic field.

  • Page 7: Check Operating Conditions

    SITRANS FM100 7.1 Check operating conditions • flow rate • max. operating pressure • max. operating temperature In general, FM100 is subjected to the same loads as the piping into which it is installed. The FM100 should therefore be kept away from extreme loads, such as pressure surges with strong, dynamic pipe movements, vibrations in the proximity of centrifugal pumps, high temperature media, flooding etc.
  • Page 8 SITRANS FM100 Inlet and outlet run Installation from top to bottom avoid these installation locations Gas bubbles, particle Free outlet A5E48762204-AA page 7...

  • Page 9: Electrical Connection

    SITRANS FM100 8. Electrical Connection 8.1 General Attention! Make sure that the voltage values of your system correspond with the voltage values of the measuring unit. • Make sure that the supply wires are de-energised. • Connect the supply voltage and the output signal to the plug PIN’s as stated below.

  • Page 10: Pin Assignment

    SITRANS FM100 8.2 Pin assignment 8.2.1 External connection with electrical connector M12x1 4-pin for options C3T0 / Exx0 and Pxx0 8.2.2 Connection Exx0 / Pxx0 sensor For the remote versions Pxx0 (PVC cable) and Exx0 (ETFE cable), the sensor and transmitter are delivered ex works with the cable connected. The on-site installation may require dismantling the cable and reconnecting it later.
  • Page 11 SITRANS FM100 page 10 A5E48762204-AA...
  • Page 12 SITRANS FM100 Pin assignment see previous page Insert pre-assembled cable through the cable gland and connect to the connector strip Pull back the cable and put the contact spring on the outer shield Push the cable into the cable gland, insert the plug connector and tighten the hexagon nut of the cable gland with SK key SW 19 and lock with SW 18...
  • Page 13 SITRANS FM100 Insert gasket, make sure gasket is seated correctly Put the laminated seal disc on the screw and screw the threaded connection in the housing. When tightening the screws, reduce the gap between sheet metal housing and the cover to ~ 0.5 mm page 12 A5E48762204-AA...

  • Page 14: Connection Example Outputs

    SITRANS FM100 8.3 Connection example outputs: OUT2: analogue output 4-20 mA OUT1: analogue output 0-10 V Configurable output functions: Out 1 Out 2 analogue output 4-20 mA analogue output 4-20 mA analogue output 0-20 mA analogue output 0-20 mA analogue output 2-10 V analogue output 2-10 V analogue output 0-10 V analogue output 0-10 V...

  • Page 15: Operation And Menu Structure

    SITRANS FM100 9. Operation and menu structure 9.1 General 9.1.1 Operation of the optical buttons Deactive optical button Optical button active An optical button is located at each corner of the TFT display. The operability of the respective buttons is signaled by blue backlighting; therefore non-backlit buttons are disabled and cannot be operated.

  • Page 16: Measuring Mode

    SITRANS FM100 function key symbol designation Measuring mode menu mode value input Menu level lower / forward forward (last menu level: Save value) Menu function: menu backward level higher / back (last step: exit menu) 9.2 Measuring mode After applying the supply voltage, the device starts in measuring mode. In this mode, the measured values of the respective measuring variables are continuously recorded;...
  • Page 17 SITRANS FM100 Measurement Mode Display Layout 'Single' The measurement variables are represented by their corresponding symbols: Mesuring variables Menu entry Description Symbol Flow Flow rate Volume Accumulated totalizer Temperature Medium temperature Part volume Partial totalizer The outputs and their status are shown on the display as follows: Output function OUT1/2 Symbol Representation...
  • Page 18 SITRANS FM100 Measurement Mode Display Layout 'Dual' Out 1 configured as switching output Out 2 configured as analogue output 4-20 mA pushpull and assigned to flow and assigned to temperature Font white: MV within MR Measuring variables with sign for direction Font yellow: 100% MR <=MV <=OverFlow Font red: MV >OverFlow Unit for measuring variable...

  • Page 19: Menu Mode

    SITRANS FM100 9.3 Menu Mode In menu mode, all device parameters can be set. The individual parameters are arranged in menu groups by function. While the menu mode is activated, the signal processing and the outputs are still active in the background. However, all display parameters and outputs are updated after exiting the menu mode or in the measuring mode.

  • Page 20: Device Configuration

    The flowmeter FM100 is pre-configured in factory. Changing the parameters "Measuring range" and "Sensor constant" or "K factor" is therefore not permitted. The adjustment of these parameters is only possible on the part of Siemens - factory. In the event of subsequent changes to volume or throughput units, the dependent parameters are converted and adjusted accordingly.

  • Page 21: Display

    SITRANS FM100 10.3 Display 10.3.1 Refresh Parameter "Refresh" defines the time interval within which the measuring variables are displayed. The "Refreshrate" can be increased in steps of 0.5 sec. to 10 sec. An increase in the refresh rate time causes an increased "filtering" of the display value.
  • Page 22 SITRANS FM100 The called hotkey function remains permanently activated and can only be left by pressing the key . A direct reset function is available for the MIN / MAX measured value function and the partial quantity counter. 10.3.6 Key sensitivity The sensitivity of the keys can be adjusted by setting the key sensitivity.

  • Page 23: Measurement

    SITRANS FM100 Parameter table Display Sub- Sub- Sub- Default Default Parameter para- para- para- Value range/ Sublevel Description value value level meter meter meter value list level 1 level 2 level 3 Sets the display refresh Refresh value input 0.5-10 sec 0.5 sec rate Rotates the display 90 °...
  • Page 24 SITRANS FM100 10.4.1 Flow 10.4.1.1 Unit The displayed unit for the flow measurement can be selected from various predefined standard units. It is also possible to define a user-defined unit ("user"), here the "user unit" must be in LPM (liters / min.) be programmed: e.g.
  • Page 25 SITRANS FM100 10.4.2.2 Unit of the total volume counter The parameter "Unit" determines the volume unit of the total volume counter. The listed volume units are available. When changing the volume unit, the current counter reading is converted to the new volume unit. 10.4.3 Temperature 10.4.3.1...
  • Page 26 SITRANS FM100 Volume flow, temperature and part quantity counter The simulation starts as soon as the simulation is activated and the setting menu is exited. The simulation is interrupted or stopped, if the setting menu is called up. There are 3 different simulation types available for each purpose: a.) „Triangle“...

  • Page 27: Dosing Function

    SITRANS FM100 Parameter table Measuring Sublevel Para- Subpara- Sub- Sub- Description Value range/ Default Default meter meter level para- para- value list value value level meter meter level 2 level 3 L/m, L/h, m3/h, galUS/m, galUS/h, galUs/ Unit Sets the flow unit List selection galUK/m, galUK/h, L/s,...
  • Page 28 SITRANS FM100 The different output types are optimized for different types of applications. The following table contains the application recommendations for the different output types. If the outputs are not used according to the recommendations, measurement deviations can occur and the desired functionality is not achieved. Application Output type Analog...
  • Page 29 SITRANS FM100 10.6.1.2 Output type The parameter "Output type" defines the function of the transistor output. NPN, PNP or PP (push-pull) output types are available. The push-pull type combines NPN and PNP and is therefore the best choice for most circuits. All outputs are short circuit and overload protected.
  • Page 30 SITRANS FM100 10.6.1.7 Filter factor (delay) Further suppression of the switching outputs of fluctuating measuring signals can be achieved by setting the parameter "Filter factor". If this parameter is selected greater than 0, the switching of the output will be delayed accordingly. The "Supp direction"...
  • Page 31 SITRANS FM100 10.6.2 Analogue outputs 10.6.2.1 Current output 0(4)-20 mA The current output gives a measured variable (flow or temperature) in scaled form as a 0 (4) -20 mA current signal. The current output is scaled via the "Value 20 mA "and" Value 4 mA "(with current output 0-20 mA "Value 0 mA").
  • Page 32 SITRANS FM100 Output (overflow) 22mA / 11V 20,5mA / 10,3V NAMUR Standard disabled 20mA / 10V 10mA / 5V 0mA / 0V Meas. value Value for 0mA Value for 20mA Value for 0V Value for 10V Output behaviour 0-20 mA and 0-10 V 10.6.2.3 Activation of behaviour according to NAMUR recommendation NE43...
  • Page 33 SITRANS FM100 The electrical output type of the pulse output is push-pull, therefore HIGH and LOW are actively switched through at the output. Behavior on OVERFLOW: If the volumetric flow measurement is in the OVERFLOW range, the pulse output is switched off and a constant HIGH level is applied to the output. Generation of the output pulse train: The pulse volume (pulse value volume per output pulse) can be set freely within wide ranges.
  • Page 34 SITRANS FM100 Measuring pulse width min. pulse max. pulse rate range [LPM] [ms] volume [L] [pulse/L] 0.08889 11.25 0.04444 22.50 0.02222 45.00 0.00444 225.00 0.04444 22.50 0.02222 45.00 0.01111 90.00 0.00222 450.00 0.02222 45.00 0.01111 90.00 0.00556 180.00 0.00111 900.00 0.00889 112.50 0.00444...
  • Page 35 SITRANS FM100 10.6.4 Frequency output The FM100 flowmeter provides a scalable frequency output. When this output is activated, the measurement variable (flow or temperature) associated with the frequency output is output proportionally as a frequency with a 1: 1 pulse / pause duration.
  • Page 36 SITRANS FM100 Parameter table Output 1/2 – Flow Sub- Sub- Sub-parameter Value range / Standard Standard parameter parameter Description level 1 value list value LPM value GPM level 2 level 3 disabled Output deactivated IO-Link Limit function / Function Sets the basic function Limit function window function Output...
  • Page 37 SITRANS FM100 Sub- Sub- Sub-parameter Value range / Standard Standard parameter parameter Description level 1 value list value LPM value GPM level 2 level 3 Frequency output at max. frequency 50-1000 Hz 500 Hz "value at max. Hz" Overflow value in % of the value overflow 1-100 [%]...
  • Page 38 SITRANS FM100 Parameter table Output 1/2 – Temperature Sub- Sub- Sub- Value range / Standard Standard parameter parameter parameter Description value list value LPM value GPM level 1 level 2 level 3 disabled Output deactivated disabled Sets the basic Limit function / window Function Limit function function...

  • Page 39: User Service

    If the user password is changed to other than "00000", the password prompt becomes active the next time the user menu is entered. If the set password is no longer known, a master password can be requested from Siemens. 10.7.2 User service / factory setting By activating this function, the user can reset the device to the factory settings.

  • Page 40: Service / Factory Service

    SITRANS FM100 Parameter table User menu Standard Parameter Value range / Standard Sublevel Description value level value list value LPM Protects the user service Password value input menu by password prompting 00000-99999 00000 if the password is not "00000" Resets the device to factory Factory reset Yes / No settings With "locked", the menu...

  • Page 41: Device Default Settings

    SITRANS FM100 Parameter table Info Menu Sublevel Description level General Displays the measuring ranges of the device Version Displays the hardware and software version Info Manual Displays the QR code to download the instruction manual 10.10 Device default settings The FM100 flowmeter is factory set and unloaded with the following configuration: Display - Dual Upper display - Flow Lower display - Temperature...

  • Page 42: Status

    Measuring tube is not completely measuring circuit or filled with medium or medium Empty Pipe conductivity of the medium with too low conductivity is used. (> 20 μs / cm) Siemens Error in the temperature Repair by Service Temp Sens Error measuring circuit necessary...

  • Page 43: Dosing Function

    SITRANS FM100 12. Dosing function The standard FM100 provides a simple dosing function. This can be permanently activated or deactivated in the settings menu under the menu item "dosing". If the dosing function is activated, fixed functions are assigned to the 2 outputs which cannot be changed as long as the dosing function is activated: OUT2 (Pin 2): Dosing output in push pull configuration...
  • Page 44 SITRANS FM100 Control input: Connection OUT1 can be used as a control input for the functions Start / Stop / Reset when the dosing function is activated. Function Conditions Control pulsetime START Stop Modus 0.5 s < t < 4 s high STOP Run Modus...
  • Page 45 SITRANS FM100 Description of dosing parameters Dosing quantity "Value" Parameter "Value" determines the dosing volume. The volume unit is specified in the "Unit" parameter. The maximum size is limited to 9999.9 (one digit after the decimal point). The absolute quantity can be extended or restricted by a suitable choice of dosing unit.
  • Page 46 SITRANS FM100 Parameter table Dosing Subpara- Subpara- Subpara- Standard Parameter Value range / Standard Sublevel meter meter meter Description value level value list value LPM level 1 level 2 level 3 Dosing function disabled deactivated disabled Dosing function Activation activated Value 0 ≤...

  • Page 47: Io-Link Function

    The device description files (IODD) are available in the IODDfinder, ioddfinder.io-link.com. Further information on IO-Link is available on the homepage www.io-link.com. 13.1 Specification Manufacturer ID 1105 (decimal), 0x0451 (hex) Manufacturer name Siemens AG IO-Link specification V1.1 bitrate COM3 Minimum cycle time 1.1 ms...

  • Page 48: Technical Information

    SITRANS FM100 14. Technical Information Measurement process: electromagnetic Range: see order details Media: conductive fluids Minimum conductivity: ≥20 µS/cm 70 mm 2 /s Max. medium viscosity: Max. pressure: 16 bar Accuracy: <±(0.8% of reading+ 0.5% of full scale)* Repeatability: ±0.2% of full scale Response time flow t (alarm/pulse/frequency output): <100 ms...
  • Page 49 SITRANS FM100 Pulse output Push-Pull, freely scalable, configurable for partial or accumulated totalizer Frequency output Push-Pull, freely scalable, Overflow frequency adjustable Alarm output: NPN, PNP, Push-Pull, configurable max. 30 V max. 200 mA short-circuit proof Analogue output: active, 3 wire, 0(4)-20 mA, max.
  • Page 50 SITRANS FM100 Pressure Drop Curves [typical] dP [mbar] 1: FM100-1240xx9 Q [%FS] 2: FM100-1205xG4 3: FM100-1215xG5 4: FM100-1235xx9 5: FM100-1220xG6 6: FM100-1210xG5 7: FM100-1203xG4 8: FM100-1215xG6 A5E48762204-AA page 49...

  • Page 51: Dimensions

    SITRANS FM100 15. Dimensions [mm] Compact version page 50 A5E48762204-AA...
  • Page 52 SITRANS FM100 Remote version Without wall mounting brackets With wall mounting brackets A5E48762204-AA page 51...

  • Page 53: Product Documentation And Support

    SITRANS FM100 16. Product documentation and support 16.1 Product documentation Process instrumentation product documentation is available in the following formats: Certificates • • Downloads (firmware, EDDs, software) • Catalog and catalog sheets Manuals • You have the option to show, open, save, or configure the manual. •...

  • Page 54: Technical Support

    Additional information on our technical support can be found at Technical Support. Service & support on the Internet In addition to our technical support, Siemens offers comprehensive online services at Service & Support. Contact If you have further questions about the device, contact your local Siemens...

  • Page 55: Appendix

    SITRANS FM100 17. Appendix 17.1 IO-Link process data structure Process data length: 9 bytes Byte Data Bit count Format Factor Range Value 0 - 2 Flow 24 Bit IntegerT 1/1000 +/-8388,608 L/min 3 - 6 Volume 32 Bit FloatT +/-1,4*10 ...

  • Page 56: Io-Link Diagnosis Information

    SITRANS FM100 17.2 IO-Link diagnosis information Event Event Name Device Type Definition Code Code Status [hex] [dec] 0x7710 30480 Short Circuit Error check installation 0x8C10 35856 Process Variable Range Overrun Warning process data uncertain 0x8C20 35872 Measurement Range Overrun Error check application 0x8C30 35888...

  • Page 57: Io-Link System Command Table

    SITRANS FM100 Event Event Name Device Type Definition Code Code Status [hex] [dec] no flow timeout of the dosing function is active 0x184B 6219 Simulation Active Warning indicades that one of the simulations is running 17.3 IO-Link system command table Command (hex) Command (hex) Command name...

  • Page 58: Io Link Isdu Parameter Table

    Length Data Type Access [hex] [Bytes] System 0x0002 SystemCommand See Table UIntegerT "Comand Codes" Product Identification (Vendor specific parameters) 0x0010 VendorName Siemens AG max. 20 StringT 0x0011 VendorText www.siemens.com max. 32 StringT /processinstrumen tation 0x0012 ProductName SITRANS FM100 max. 16...
  • Page 59 SITRANS FM100 Index Name Description Factory default Max Value Min Value Length Data Type Access [hex] [Bytes] Device Status Information 0x0024 DeviceStatus 0 - Device OK UIntegerT 1 - Maintenance required 2 - Out of specification 3 - Functional check 4 - Failure 0x0025 DetaildDevice...
  • Page 60 SITRANS FM100 Index Name Description Factory default Max Value Min Value Length Data Type Access [hex] [Bytes] 0x0110 OUT1Source Source for the (0) - Flow UIntegerT output (1) - Volume (production (2) - Temperature setting) (3) - Part Volume 0x0111 OUT1Type Configuration of (0) - disabled...
  • Page 61 SITRANS FM100 Index Name Description Factory default Max Value Min Value Length Data Type Access [hex] [Bytes] 0x0123 OUT1Analog If enabled (1) the (0) - NAMUR disabled UIntegerT NamurStandard analogoutput (1) - NAMUR enabled conforms with the NAMUR Standard NE42. If disabled (0) the analogoutput stays in his equivalent...
  • Page 62 SITRANS FM100 Index Name Description Factory default Max Value Min Value Length Data Type Access [hex] [Bytes] 0x0147 OUT1Frequencyat Max. frequency in 1000 UIntegerT Hz for the output 0x0149 OUT1Frequency Overflow UIntegerT Overflow frequency in percent of the max frequency 0x014A OUT1Frequency Value from source...
  • Page 63 SITRANS FM100 Index Name Description Factory default Max Value Min Value Length Data Type Access [hex] [Bytes] 0x0170 OUT2Alarm Switching 9999,0 -9999,0 FloatT Hysteresis hysteresis for the alarmoutput 0x0174 OUT2Alarm How many times UIntegerT SuppressionFactor the threshold must be hit in order to switch the alarm output 0x0175...
  • Page 64 SITRANS FM100 Index Name Description Factory default Max Value Min Value Length Data Type Access [hex] [Bytes] 0x0193 OUT2PulseVolume Unit used for the (0) - USER UIntegerT Unit pulse output (1) - L (2) - mL (3) - m3 (4) - galUS (5) - galUK (6) - Barrel 0x0194...
  • Page 65 SITRANS FM100 Index Name Description Factory default Max Value Min Value Length Data Type Access [hex] [Bytes] 0x01C3 DosingTimeout Timeout in 10,0 FloatT seconds for no flow 0x01C7 DosingCounter Saved dosing 999999,0 -999999,0 FloatT volume counter stats Service 0x01CB ServiceUser Password for user 99999 UIntegerT...
  • Page 66 SITRANS FM100 Index Name Description Factory default Max Value Min Value Length Data Type Access [hex] [Bytes] 0x0319 SimIncrement Incrementation 10,0 999,0 -999,0 FloatT Value value of the simulation 0x031D SimNumber Number of 65000 UIntegerT Intervals intervals to simulation 0x031F SimTimingIntervals Timinig in ms 50000 UIntegerT...
  • Page 67 SITRANS FM100 Index Name Description Factory default Max Value Min Value Length Data Type Access [hex] [Bytes] 0x03DC SimMode Mode of the (0) - Static UIntegerT Simulation: (1) - Triangle Static,Triangle or (2) - Monotonic Monotonic 0x03DD SimStartValue Value to start with 9999,0 -9999,0 FloatT...
  • Page 68 SITRANS FM100 Index Name Description Factory default Max Value Min Value Length Data Type Access [hex] [Bytes] 0x0441 SimStartValue Value to start with 9999,0 -9999,0 FloatT the simulation 0x0445 SimIncrement Incrementation 10,0 999,0 -999,0 FloatT Value value of the simulation 0x0449 SimNumber Number of...
  • Page 69 For more information www.siemens.com/flow www.siemens.com/processautomation Siemens AG Process Industries and Drives Process Automation 76181 Karlsruhe Germany Product Information...

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