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Summary of Contents for RockShox TwistLoc Ultimate
- Page 1 TwistLoc Ultimate SERVICE MANUAL GEN.0000000007449 Rev A © 2023 SRAM, LLC...
- Page 2 SAFETY FIRST! We care about YOU. Please, always wear your safety glasses and protective gloves when servicing RockShox products. Protect yourself! Wear your safety gear!
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Page 3: Table Of Contents
TABLE OF CONTENTS ROCKSHOX SERVICE ......................................4 PART PREPARTION ................................................4 MODEL CODE IDENTIFICATION ..........................................4 WARRANTY AND TRADEMARK ...........................................4 TWISTLOC ULTIMATE REMOTE ..................................5 PARTS, TOOLS, AND SUPPLIES ..........................................5 TORQUE VALUES ................................................5 EXPLODED VIEW- TWISTLOC ULTIMATE .........................................6 REMOTE THROTTLE AND HOUSING SERVICE ...................................... 7... -
Page 4: Rockshox Service
P a r t P r e p a r t i o n Remove the component from the bicycle before service. Disconnect and remove the remote cable or hydraulic hose from the fork or rear shock, if applicable. For additional information about RockShox remotes, user manuals are available at www.sram.com/service. -
Page 5: Twistloc Ultimate Remote
• Remote Twist Grip - 2 Position (2P) and 3 Position (3P) - TwistLoc • Hex wrench: 2.5 mm Ultimate B1+ (2024+) • Pick, fine point • Remote Cable Guide - 30 degree and straight - TwistLoc Ultimate • Torque wrench B1+ (2024+) Safety and Protection Supplies •... -
Page 6: Exploded View- Twistloc Ultimate
End plug Grip O-ring Ball bearings (QTY: 45) Throttle body Slider Detent spring White bushing Housing and detent insert Plug Body tube Clamp and clamp bolt Cable liner(s) Curved guide and bolt Straight guide and bolt Exploded View- TwistLoc Ultimate... -
Page 7: Remote Throttle And Housing Service
R e m o t e T h r o t t l e a n d H o u s i n g S e r v i c e The procedure for the 2P and 3P remote are the same. The photos in this section show the 3P remote. Rotate the remote to the Open position. - Page 8 Remove and discard the cable liners. Remove and discard the o-ring from the throttle. Pick Remove the forty-five bearing balls from the groove in the throttle. Use the pick to guide the balls to the exit groove in the aluminum channel. All forty-five bearing balls must be removed before proceeding.
- Page 9 Removing the detent insert will damage the housing. Grease Install a new slider under the RockShox logo so the smooth side is facing the center of the housing. Install the body tube through the center of the housing so the pointed end of the tube installs flush in the housing.
- Page 10 Install the housing/body tube assembly onto the throttle. Align the blue line on the throttle with Open. Compress the detent spring and press together. Apply grease to the end of a pick. Use the pick to guide forty-five bearing balls down the 4 keyways and into the deepest aluminum groove.
- Page 11 Apply grease over the top of the bearing balls. Install a new o-ring into the o-ring gland. Grease Install the clamp bolt. Clamp bolt torque off bar 0.6 N∙m (1 in-lb) Clamp bolt torque on bar 1.1 N∙m (10 in-lb) 2.5 mm See Table Install new cable liner(s).
- Page 12 Install the cables through the cable guide. Install and tighten the cable guide bolt. Do not overtighten the bolt. 2 mm 0.7 N∙m (6 in-lb) Clean the assembly with isopropyl alcohol. This concludes the service for the RockShox TwistLoc Ultimate Remote. Remote Throttle and Housing Service...
- Page 13 ASIAN HEADQUARTERS WORLD HEADQUARTERS EUROPEAN HEADQUARTERS SRAM Taiwan SRAM LLC SRAM Europe No. 1598-8 Chung Shan Road 1000 W. Fulton Market, 4th Floor Paasbosweg 14-16 Shen Kang Hsiang, Taichung City Chicago, Illinois 60607 3862ZS Nijkerk Taiwan U.S.A. The Netherlands...
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