Page 1 LUNA2000-(97KWH-1H1, 129KWH-2H1, 161KWH-2H1, 200KWH-2H1) Smart String ESS Maintenance Manual Issue Date 2023-06-30 HUAWEI DIGITAL POWER TECHNOLOGIES CO., LTD.
Page 2 Notice The purchased products, services and features are stipulated by the contract made between Huawei Digital Power Technologies Co., Ltd. and the customer. All or part of the products, services and features described in this document may not be within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements, information, and recommendations in this document are provided "AS IS"...
Page 3: About This Document
Indicates a hazard with a low level of risk which, if not avoided, could result in minor or moderate injury. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 4 4 Replacing a Battery Pack. Updated 28 Emergency Handling. Updated 29.3 Battery Pack Storage and Single Battery Pack Charge. Issue 01 (2022-10-30) This issue is used for first office application (FOA). Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 5: Table Of Contents
6 Replacing a Battery Pack Fan..................... 45 7 Replacing a Smart PCS......................46 8 Replacing a Smart Rack Controller................... 47 9 Replacing a Rack Controller Fan..................59 10 Replacing an Air Conditioner................... 65 Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 6 29.2 How Do I Repair Paint Damage?..........................127 29.3 Battery Pack Storage and Single Battery Pack Charge..................131 29.4 How Can I Export Device Logs?..........................136 A Acronyms and Abbreviations................... 137 Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 8: Personal Safety
D ANGER During operations, use dedicated insulated tools to prevent electric shocks or short circuits. The dielectric withstanding voltage level must comply with local laws, regulations, standards, and specifications. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 9 Personnel who will perform special tasks such as electrical operations, working at heights, and operations of special equipment must possess the required local qualifications. ● Only certified high-voltage electricians are allowed to operate medium- voltage equipment. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 10: Electrical Safety
Observe the power plant safety regulations, such as the operation and work ticket mechanisms. ● Install temporary fences or warning ropes and hang "No Entry" signs around the operation area to keep unauthorized personnel away from the area. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 11 Do not use solvents such as water, alcohol, or oil to clean electrical components inside or outside of the equipment. Grounding ● Ensure that the grounding impedance of the equipment complies with local electrical standards. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 12 0°C. Handle cables with caution, especially at a low temperature. – Cables stored at subzero temperatures must be stored at room temperature for at least 24 hours before they are laid out. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 13: Environment Requirements
1.3 Environment Requirements D ANGER Do not expose the equipment to flammable or explosive gas or smoke. Do not perform any operation on the equipment in such environments. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 14 Do not install the equipment in an area conducive to the growth of microorganisms such as fungus or mildew. ● Do not install the equipment in an area with strong vibration, noise, or electromagnetic interference. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 15: Mechanical Safety
Do not mount it on an insecure moveable object or metal object with sharp edges. Make sure that the hooks will not slide off. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 16 ● Use correct tools and operate them in the correct way. Moving Heavy Objects ● Be cautious to prevent injury when moving heavy objects. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 17 Only trained and qualified personnel are allowed to work at heights. ● Do not work at heights when steel pipes are wet or other risky situations exist. After the preceding conditions no longer exist, the safety owner and Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 18 When climbing up the ladder, keep your body stable and your center of gravity between the side rails, and do not overreach to the sides. ● When a step ladder is used, ensure that the pull ropes are secured. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 19: Equipment Safety
To avoid short circuits or other risks, do not drill holes into buried pipes or cables. ● When drilling holes, protect the equipment from shavings. After drilling, clean up any shavings. 1.5 Equipment Safety Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 21 Professionals must wear safety goggles, rubber gloves, gas masks, and protective clothing, power off the equipment, remove the battery, and contact technical engineers. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 23 (for example, in an environment that is damp or prone to rain). ● Batteries are not charged as required during storage due to your reasons, resulting in capacity loss or other irreversible damages to the batteries. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 24 When installing batteries, do not place installation tools, metal parts, or sundries on the batteries. After the installation is complete, clean up the objects on the batteries and the surrounding area. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 25 Leakage Handling NO TICE Electrolyte leakage may damage the equipment. It will corrode metal parts and boards, and ultimately damage the boards. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 26 Do not place waste batteries in environments with high humidity or corrosive substances. ● Do not use faulty batteries. Contact a battery recycling company to scrap them as soon as possible to avoid environmental pollution. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 27: Routine Maintenance
This section lists only personal protective equipment (PPE). For details about the tools required for replacement, see the specific parts replacement section. Insulated gloves Protective gloves Goggles Dust mask Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 28: Powering Off A Single Ess
Item Remarks Powering Powering off the battery side As shown by (1) in Figure off the AC of the AC power distribution 2-2. side of the cabinet Smart PCS Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 29: Power-Off Operations
On the embedded power subrack (SK1), turn off the DC/DC switch 2FCB1, DC light power switch 2FCB2, TCUE switch 2FCB3, fan 1 switch 2FCB6, fan 2 switch 2FCB7, air conditioner 1 switch 2FCB8, and air conditioner 2 switch 2FCB9 in sequence. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 30: Powering Off The Power Supply Loop Of The Ac Power Distribution Cabinet
● Door lock ● The door locks are not ● Vent damaged. ● There is no dust at the vents. ● There are no insects, rodents, snakes or other animals. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 31 Ensure that there is no foreign object, ice, or snow on the pressure relief windows. Clean the foreign objects, ice, or snow in the specified area to avoid damaging the pressure relief devices due to improper operations. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 32: Semi-Annual Maintenance
The recommended tool is high pressure water gun. Note [2]: Remove cables from the solenoid valve in advance of the test to prevent extinguishant release. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 33: Annual Maintenance
● Fan abnormal sound. ● Front panel vent ● The front panel vent is clean and free from blockage. Adapter Check the indicator status. The indicator is steady green. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 34: Alarm Reference
LUNA2000-(97KWH-1H1, 129KWH-2H1, 161KWH-2H1, 200KWH-2H1) Smart String ESS Maintenance Manual 3 Alarm Reference Alarm Reference For details about alarms, see the LUNA2000-200KWH Series Smart String ESS Alarm Reference. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 35: Replacing A Battery Pack
● Do not smoke or have an open flame around batteries. ● Do not use wet cloth to clean exposed copper bars or other conductive parts. ● Do not use water or any solvent to clean batteries. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 36 If the battery pack appears normal and without irritating odor, remove the faulty battery pack. Step 2 Press to open the covers on both sides of the battery pack. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 37 Figure 4-2 Removing copper bars and cables Step 4 Remove screws from the battery pack. Figure 4-3 Removing screws Step 5 Use a forklift to transport the installation kit to the vicinity of the ESS. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 38 Figure 4-4 Forklift space dimensions Step 6 Take out the installation kit. Figure 4-5 Taking out the installation kit Step 7 Insert, assemble, and secure the installation kit onto the forklift. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 39 Figure 4-6 Assembling the installation kit Step 8 Install the operating handle on the battery pack, pull the old battery pack onto the installation kit, and secure the battery pack. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 40 ● When using the lifting handles delivered with the product, hold the end closer to the device. Figure 4-8 Correct and incorrect lifting handle installation Step 10 Move the new battery pack onto the installation kit, and bind the battery pack. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 41 Figure 4-9 Moving the new battery onto the installation kit Step 11 Install the new battery pack in the ESS. Figure 4-10 Installing the battery pack in the ESS Step 12 Secure the new battery pack. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 42 ● Module temperature range: –20°C to +55°C ● Charging cutoff SOC for the ESR: Set it to 90% first, and then adjust it to 100% after the system balancing is complete. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 43 ● There is no obvious paint peeling or rust. ● The screws are secured. ● The fans rotate properly without abnormal sound. ● The front panel vent is clean and free from blockage. ----End Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 44: Replacing A Battery Management Module
There are multiple battery pack appearances. This section uses one type of battery pack as an example. The actual product may vary. Step 1 Press to open the covers on both sides of the battery pack. Figure 5-1 Opening the battery pack covers Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 45 Figure 5-3 Removing the front panel of the battery pack Step 4 Remove the three flat cables from the management module and wrap them with insulation tape. Figure 5-4 Removing the flat cables Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 46 Step 7 Remove the 10 screws from the management module and remove the management module (including the battery pack fixture). NO TICE During the operation, prevent screws from falling into the bottom of the ESS. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 47 Maintenance Manual 5 Replacing a Battery Management Module Figure 5-7 Removing the screws Step 8 Install a new management module. Figure 5-8 Installing the screws Figure 5-9 Installing the nuts Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 48 Otherwise, the battery may be short-circuited. NO TICE After installing nuts, verify the torque. Mark the nuts whose torque has been verified using a marker. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 49 Step 2 Log in to the CMU WebUI or SmartLogger WebUI, and choose Maintenance > Software Upgrade to upgrade the battery pack. Figure 5-14 Upgrade Step 3 Check whether the functions are restored. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 50 ● There is no obvious paint peeling or rust. ● The screws are secured. ● The fans rotate properly without abnormal sound. ● The front panel vent is clean and free from blockage. ----End Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 51: Replacing A Battery Pack Fan
Step 1 Power on the system. For details, see the power-on section in the ESS user manual. Step 2 Check the running status of the system and ensure that the functions are restored. ----End Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 52: Replacing A Smart Pcs
● At least four persons are required to replace the component. For details about how to replace a Smart PCS, see the LUNA2000-100KTL-M1 Smart Power Control System User Manual. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 53: Replacing A Smart Rack Controller
Step 1 Remove the decorative cover and maintenance compartment cover from the rack controller. Figure 8-1 Removing covers Step 2 Remove cables from the BAT/BUS terminals, and then wrap the exposed terminals. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 54 Figure 8-3 Removing the J1 and J2 terminals, and the FE network cable Step 4 Remove the short-circuiting copper bars. Figure 8-4 Removing short-circuiting copper bars (200 kWh model) Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 55 Step 5 Install the maintenance compartment cover and the decorative cover to the rack controller. Figure 8-6 Installing covers Step 6 Remove the ground cable and the delivered protective covers. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 56 ● If the stud of a lifting handle is bent, replace the lifting handle in time. ● When using the lifting handles delivered with the product, hold the end closer to the device. Figure 8-8 Correct and incorrect lifting handle installation Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 57 Step 8 Remove the upper brackets, lower brackets, and lifting handles from the rack controller. Figure 8-10 Removing mounting kits Step 9 Install the upper brackets, lower brackets, and lifting handles to a new rack controller. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 58 Figure 8-11 Installing mounting kits Step 10 Install the new rack controller to the mounting bracket on the ESS. Figure 8-12 Installing the rack controller Step 11 Install the short-circuiting copper bars. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 59 Figure 8-14 Installing short-circuiting copper bars (97 kWh/129 kWh/161 kWh model) Step 12 Install cables to the BAT/BUS, J1, and J2 terminals, and FE network cable for the rack controller. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 60 Figure 8-17 Installing covers Step 14 Install the protective covers, connect the ground cable, and bind the cable. Bind and secure the magnetic rings and the protective covers. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 61 Device, select the old device, and delete it. Step 3 To delete invalid modules (perform this step 2 minutes after the ESU is connected), log in to the CMU, click Monitoring, and select the corresponding Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 62 Step 6 Click Monitoring, choose Running Param. > Setting, and set the ESS mode to no control and the active power control mode to no limit. Step 7 On the Deployment Wizard page, click Search for Device to check cable connections and allocate addresses. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 63 Step 8 Click Monitoring, select the old device, choose Running Param. > Setting > All > Batch configurations, select the new device, and click Confirm to synchronize data to the new device. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 64 Total discharged energy calibration to be the same as those of the old device. Figure 8-21 Energy yield calibration Step 10 Check the running status of the Smart Rack Controller and check whether it functions properly. ----End Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 65: Replacing A Rack Controller Fan
Step 1 Remove the decorative cover from the Smart Rack Controller. Figure 9-1 Removing the decorative cover Step 2 Remove screws from the fan tray, and then pull it out. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 66 Figure 9-3 Disconnecting cables Step 4 Remove cable ties from the faulty fan. ● FAN 1 is faulty. Figure 9-4 Removing the FAN 1 cable ties ● FAN 2 is faulty. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 67 Step 5 Remove the faulty fan (FAN 1 is used as an example). Figure 9-7 Removing the fan Step 6 Install a new fan (FAN 1 is used as an example). Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 68 Binding positions for FAN 1 Figure 9-9 Binding the cables of FAN 1 ● Binding positions for FAN 2 Figure 9-10 Binding the cables of FAN 2 ● Binding position for FAN 3 Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 69 Step 8 Connect the cables correctly according to the cable labels and bind the cables. Figure 9-12 Binding cables Step 9 Push the fan tray into the slot and tighten the screw. Figure 9-13 Reinstalling the fan tray ----End Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 70 Step 4 Turn on DC switch 1Q1 in the cabinet. Step 5 Turn on DC switch 1Q2 in the cabinet. Step 6 Check the running status of the rack controller and check whether it functions properly. ----End Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 71: Replacing An Air Conditioner
The power loop of the ESS does not need to be powered off. You are advised to set the ESS in standby or shutdown mode during replacement. Procedure Step 1 Remove the air duct. Figure 10-1 Removing the air duct Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 72 Figure 10-3 Removing the front cover of the air conditioner Step 4 Remove the screws from the fixing plate of the internal fan, and then remove the internal fan and the fixing plate. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 73 Step 9 Connect and arrange the internal fan cable bundle to the main control board. Step 10 Install the front cover. Step 11 Install the air conditioner cables. Step 12 Install the air duct. ----End Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 74: Replacing An Air Conditioner External Fan
Procedure Step 1 Remove the rear cover of the air conditioner, and use a dedicated T20 security torx screwdriver to remove the two security torx screws from the bottom. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 75 Figure 10-8 Removing the external fan and the fixing plate Step 3 Remove cables from the quick connect port of the external fan, and remove the external fan from the support. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 76: Replacing An Air Conditioner Main Control Board
Refer to the alarm handling suggestions in the alarm list. ● Tools: flat-head or Phillips insulated torque screwdriver, multimeter ● Power-off: Turn off the power switch of the air conditioner in the cabinet. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 77 Figure 10-10 Removing the air duct Step 2 Remove cables from the air conditioner. Figure 10-11 Removing air conditioner cables Step 3 Remove the front cover of the air conditioner. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 78 Step 7 Reinstall the cables of the main control board. Step 8 Install the front cover. Step 9 Connect the air conditioner cables. Step 10 Install the air duct for the air conditioner. ----End Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 79 Step 4 Check whether the functions are restored. Check Item Criteria Alarm information No component communication alarm is generated. Function The functions are normal. Running data Air conditioner status: normal operation ----End Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 80: Replacing An Air Conditioner
At least two persons are required to replace the component. Procedure Step 1 Remove the air duct. Figure 10-16 Removing the air duct Step 2 Remove cables from the air conditioner. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 81 Step 3 Remove screws and sealing tapes, and then remove the old air conditioner. Figure 10-18 Removing the old air conditioner Step 4 Remove the remaining sealing tapes from the door frame. Step 5 Install a new air conditioner. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 82 Step 2 Log in to the CMU, choose Maintenance > Connect Device > Remove Devices, and remove the old air conditioner. Figure 10-20 Removing the old air conditioner Step 3 Click Auto. Search and add the new air conditioner. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 83 Step 4 Check whether the functions are restored. Check Item Criteria Alarm information No component communication alarm is generated. Function The functions are normal. Running data Air conditioner status: normal operation ----End Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 84: Replacing A Light
Step 2 Install a new light in the original position. ----End Follow-up Procedure Step 1 Turn on the DC switch of the light in the ESS. Step 2 Check whether the lighting function is restored. ----End Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 85: Replacing A Fuse
Power off the ESS. For details, see 2.2 Powering Off a Single ESS. Procedure Step 1 Remove the fuse. Figure 12-1 Removing the fuse Step 2 Install a new fuse. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 86 Step 1 Power on the system. For details, see the power-on section in the ESS user manual. Step 2 Check the running status of the system and ensure that the functions are restored. ----End Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 87: Replacing A Circuit Breaker
1. The switch is not ON or 1. Set the switch to OFF and faulty due to OFF. then to ON. overcurrent or 2. The switch is faulty. 2. Replace the switch. short circuit. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 88 Step 1 Remove the cover from the power distribution area. Step 2 Remove the DC switch. Figure 13-2 Removing the DC switch NO TE Insulate the removed cables and copper bars. Step 3 Install a new DC switch. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 89 Step 1 Power on the system. For details, see the power-on section in the ESS user manual. Step 2 Check the running status of the system and ensure that the functions are restored. ----End Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 90: Replacing An Ac Main Switch
Step 1 Disconnect cables from the AC main switch and label the cables. Step 2 Remove the faulty AC main switch. Step 3 Install a new AC main switch. Step 4 Connect the cables based on the labels. ----End Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 91: Replacing A 220 V Socket Switch
Step 1 Disconnect cables from the 220 V socket switch and label the cables. Step 2 Remove the faulty 220 V socket switch. Step 3 Install a new 220 V socket switch. Step 4 Connect the cables based on the labels. ----End Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 92: Replacing A Psu Switch
Step 1 Disconnect cables from the PSU switch and label the cables. Step 2 Remove the faulty PSU switch. Step 3 Install a new PSU switch. Step 4 Connect the cables based on the labels. ----End Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 93: Replacing A Ups Switch
Step 1 Disconnect cables from the UPS switch and label the cables. Step 2 Remove the faulty UPS switch. Step 3 Install a new UPS switch. Step 4 Connect the cables based on the labels. ----End Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 94: Replacing A Dc Power Distribution Switch
Step 1 Disconnect the cables from the DC power distribution switch, and label the cables. Step 2 Remove the faulty DC power distribution switch. Step 3 Install a new DC power distribution switch. Step 4 Connect the cables based on the labels. ----End Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 95: Replacing An Spd
Tools: ESD wrist strap or gloves, ESD box or bag, cabinet door key, removal and insertion tool ● Power off the ESS. For details, see 2.2 Powering Off a Single ESS. D ANGER Do not replace an SPD during a thunderstorm. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 96 Step 1 Remove the faulty surge protection module from the SPD. Step 2 Install a new surge protection module. Figure 14-2 Replacing a surge protection module ----End Follow-up Procedure Check that the SPD alarm is cleared. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 97: Replacing An Emergency Stop Switch
Step 1 Remove the screws from the panel of the emergency stop button using a Phillips insulated torque screwdriver. Step 2 Record the cable information, disconnect the cables from the emergency stop button, and remove the emergency stop button. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 98 Step 1 Power on the system. For details, see the power-on section in the ESS user manual. Step 2 Check the running status of the system and ensure that the functions are restored. ----End Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 99: Replacing An Embedded Power Subrack
Power-off: Turn off the upstream AC input switch for the embedded power subrack in the cabinet. Procedure Step 1 Wear protective gloves. Step 2 Record the cable connection positions on the embedded power subrack and disconnect the cables. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 100 Step 6 Reconnect the cables to the new embedded power subrack based on the recorded information. Step 7 Remove the protective gloves. ----End Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 101: Replacing A Cmu Adapter
Check the fault indicator. Status Color Indicat Description Status The power Gree Steady The power input and output are module is normal, and the power module is normal. running properly. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 103: Replacing A Cmu
If you cannot log in to the CMU because the CMU is damaged, skip this step. Set parameters after replacement. Log in to the CMU, choose Maintenance > System Maint., and export the configuration files of the old CMU. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 104 At least two persons are required to replace the component. Procedure Step 1 Disconnect cables from the CMU and label them. Step 2 Remove the faulty CMU and its cabinet-mounting bracket. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 105 Figure 18-4 Replacing a CMU Step 4 Install the new CMU in the cabinet. Step 5 Connect the cables based on the labels. ----End Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 106 After all configuration files are imported, you need to reload a third-party certificate if needed. Figure 18-5 Importing all configuration files Click Select File, select the exported all configuration files, and then click Import. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 107 Figure 18-6 Adding a device Click Auto Assign Address, select Adjust Address, and search and add the air conditioner again. Click Monitoring to check whether the battery rack has been connected. ----End Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 108: Replacing A Door Status Sensor
Step 1 Remove the enclosure of the door status sensor. Step 2 Unscrew and remove the alarm cables and mark the connection positions. Step 3 Unscrew and remove the door status sensor. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 109 Step 6 Connect the alarm cables in sequence and tighten the screws. Step 7 Reinstall the enclosure of the door status sensor. ----End Follow-up Procedure Check that the door status alarm is cleared. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 110: Replacing A Water Sensor
Figure 20-1 Position of the water sensor Tools: Phillips insulated torque screwdriver, torque wrench Procedure Step 1 Remove cables from the water sensor. Step 2 Remove the faulty water sensor. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 111 161KWH-2H1, 200KWH-2H1) Smart String ESS Maintenance Manual 20 Replacing a Water Sensor Figure 20-2 Removing the water sensor Step 3 Install a new water sensor. Step 4 Connect the cables. ----End Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 112: Replacing A T/H Sensor
Refer to the alarm handling suggestions in the alarm list. Figure 21-1 Position of the T/H sensor Procedure Step 1 Record the DIP switch settings. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 113 Step 4 Set the DIP switches for a new T/H sensor based on the recorded information. Step 5 Install the new T/H sensor. Step 6 Connect the cables. Step 7 Check that no alarm is generated. ----End Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 114: Replacing An Exhaust Controller
Step 1 Disconnect the upstream power input for the TCUE. Step 2 Record the cable connection positions on the TCUE, and disconnect the cables. Step 3 Remove the TCUE control box. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 115 Step 5 Record the cable connection positions on the TCUE control board and disconnect the cables. Step 6 Record the information about the jumper caps on the TCUE control board. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 116 Step 8 Connect cables to the new TCUE control board based on the recorded information. Step 9 Install the new TCUE control board to the TCUE control box. Figure 22-5 Installing the new TCUE control board Step 10 Reinstall the TCUE control box. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 117 Figure 22-6 Reinstalling the TCUE control box Step 11 Connect cables to the TCUE control box based on the recorded information. Step 12 Connect the upstream power input for the TCUE. ----End Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 118: Replacing A Co Sensor
Procedure Step 1 Record the DIP switch settings. Table 23-1 DIP switch settings Position (See Toggle Toggle Toggle Toggle Figure 23-1) Switch 1 Switch 2 Switch 3 Switch 4 Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 119 Step 4 Set the DIP switches for a new CO sensor based on the recorded information. Step 5 Install the new CO sensor. Step 6 Connect the cables. Step 7 Check that no alarm is generated. ----End Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 120: Replacing An Exhaust Fan
Step 1 Remove the fan baffle plate. Step 2 Disconnect cables between the fan and the terminals. Step 3 Unscrew and remove the exhaust fan. Step 4 Install a new fan and tighten the screws. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 121 161KWH-2H1, 200KWH-2H1) Smart String ESS Maintenance Manual 24 Replacing an Exhaust Fan Step 5 Connect the cables between the fan and the terminals. Step 6 Secure the fan baffle plate. ----End Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 122: Replacing An Smu11B
Step 2 Record the cable connection positions on the SMU panel, remove the COM communications cables, and remove the signal cable terminals. Step 3 Pull out the handle to remove the SMU from the subrack. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 123 Step 9 Disconnect the ground cable of the ESD wrist strap, and remove the ESD wrist strap and ESD gloves. ----End Follow-up Procedure Put the removed component in an ESD box or bag and return it to the local warehouse. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 124: Replacing A Smoke Detector
Step 1 Record the cable connection positions on the smoke detector and remove the cables. Step 2 Hold the smoke detector by hand, and rotate it counterclockwise to remove it from the base. Figure 26-2 Removing the smoke detector Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 125 Step 3 Install a new smoke detector and rotate the detector clockwise until it locks into place. Step 4 Reconnect the cables to the new smoke detector based on the recorded information. ----End Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 126: Replacing An I/O Expansion Board
Log in to the SmartLogger WebUI, CMU WebUI, FusionSolar app, or management system and send a shutdown command to the rack controller. Turn off the ESS output DC switch 1Q2. Turn off the ESS battery rack DC switch 1Q1. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 127 Step 2 Remove the faulty I/O expansion board. Figure 27-2 Removing the I/O expansion board Step 3 Install a new I/O expansion board. Figure 27-3 Installing an I/O expansion board Step 4 Reinstall the cables. ----End Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 128 Step 5 Check the running status of the system and ensure that the functions are restored. Step 6 Log in to the CMU WebUI, choose Maintenance > Device Mgmt. > Connect Device > Auto. Search, and connect the I/O expansion board. ----End Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 129: Emergency Handling
If any part of the batteries is submerged in water, do not touch the batteries to avoid electric shock. ● Do not use batteries that have been soaked in water. Contact a battery recycling company for disposal. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 130 After the fire is extinguished, the site must be handled by professionals in accordance with local laws and regulations. Do not open the doors of the ESS without permission. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 131 ESS capacity, battery pack location and distribution, and user manuals. Do not open the doors of the ESS before it is deemed safe by professionals. Follow local fire fighting regulations. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 132: Faq
NO TE You need to cover the related transportation expenses. Step 4 Recycling companies handle recycling. The recycled lithium batteries are at the disposal of the recycling companies. ----End Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 134 Step 2 Dip a piece of cotton cloth into anhydrous alcohol and wipe the polished or damaged area to remove the dirt and dust. Then wipe off the anhydrous alcohol with a clean and dry cotton cloth Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 135 Figure 29-3 Repainting a damaged area Step 5 Wait for 30 minutes and check whether the painting meets the requirements. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 136 NO TE The following is a paint model list provided by Huawei. The list may be updated from time to time and is for reference only. The cost of paint and technical services is subject to the local pricing standards.
Page 137: Battery Pack Storage And Single Battery Pack Charge
There must be a battery charge label on the packing case. The charge label must specify the latest charge time and the next charge time. Figure 29-4 Battery charge label Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 138 Table 29-3 Packaging label description Picture Description This way up: The package shall be vertically oriented during transport and storage. Fragile: The package contains fragile objects and shall be handled with care. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 139 The warehouse keeper shall collect battery storage information every month and periodically report the battery inventory information. The batteries in long-term storage shall be charged in a timely manner. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 140 Insulated torque socket wrench ● Charger Inspection Before Charge Before charging a battery, you need to check its appearance. Charge the qualified battery or dispose of the unqualified one. Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 141 Step 7 After the charge and discharge are complete, wait until the fan in the charger keeps running for about 5 minutes to dissipate the residual heat, turn off the AC and DC circuit breakers, and remove the cables. ----End Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 142: How Can I Export Device Logs
Step 3 Observe the progress bar and wait until the log export is complete. Step 4 After the export is successful, click Log archiving to save the logs. ----End Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 143: A Acronyms And Abbreviations
A Acronyms and Abbreviations Acronyms and Abbreviations application battery control unit battery monitoring unit control area network central monitoring unit cluster communication port emergency power-off smart rack controller battery pack battery rack Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 144 A Acronyms and Abbreviations input/output negative temperature coefficient power supply unit SACU smart array controller site monitoring unit state of charge state of health temperature control unit uninterruptible power system Issue 04 (2023-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.

This manual is also suitable for:

Luna2000-129kwh-2h1 Luna2000-161kwh-2h1 Luna2000-200kwh-2h1

Huawei LUNA2000-97KWH-1H1 Maintenance Manual

About this Document

1 Safety Information

2 Routine Maintenance

3 Alarm Reference

4 Replacing a Battery Pack

5 Replacing a Battery Management Module

6 Replacing a Battery Pack Fan

7 Replacing a Smart PCS

8 Replacing a Smart Rack Controller

9 Replacing a Rack Controller Fan

10 Replacing an Air Conditioner

11 Replacing a Light

12 Replacing a Fuse

13 Replacing a Circuit Breaker

14 Replacing an SPD

15 Replacing an Emergency Stop Switch

16 Replacing an Embedded Power Subrack

17 Replacing a CMU Adapter

18 Replacing a CMU

19 Replacing a Door Status Sensor

20 Replacing a Water Sensor

21 Replacing a T/H Sensor

22 Replacing an Exhaust Controller

23 Replacing a CO Sensor

24 Replacing an Exhaust Fan

25 Replacing an SMU11B

26 Replacing a Smoke Detector

27 Replacing an I/O Expansion Board

28 Emergency Handling

29 Faq

A Acronyms and Abbreviations

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Summary of Contents for Huawei LUNA2000-97KWH-1H1

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Table of Contents