ABB H569-445 Product Manual

Battery distribution fuse/ circuit breaker bay (bdfb/bdcbb)

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PRODUCT MANUAL

H569-445 Battery Distribution Fuse/ Circuit

Breaker Bay (BDFB/BDCBB)

Page 1

Table of Contents

Summary of Contents for ABB H569-445

Page 2: Table Of Contents
Cabinet Extensions – G7 and G8 only ......................23 Cabinet Top Cover ............................24 Frame Ground ..............................25 Converting Top-Feed to Bottom-Feed ......................26 Converting from 2-Load to 4, 6, or 8-Load ....................29 Page 2 © Copyright 2021 ABB. All rights reserved.
Page 3: Table Of Figures
Figure 11 Bus Bar Hole Pattern and Numbering Schemes...............16 Figure 12 VIM1 Smart Meter ........................17 Figure 13 Cabinet Shipping Pallet ......................20 Figure 14 Hardware Box Location......................21 Figure 15 Footprint of Cabinets ......................22 Page 3 © Copyright 2021 ABB. All rights reserved.
Page 4: Table Of Tables
Table 1 Torque Settings ..........................19 Table 2 Anchor Kits ............................ 21 Table 3 Isolation and Leveling Kits ......................21 Table 4 VIM1C Meter Parameters ......................37 Table 5 Alarm Signal Action ........................42 Page 4 © Copyright 2021 ABB. All rights reserved.
Page 5: Introduction
ABB Energy phones are staffed from 7:00 am to 5:00 pm USA Central Time Zone (GMT -6), Monday through Friday, on normal business days. At other times, this number is still available, but for emergencies only.
Page 7: Product Description
Product Description Overview This manual describes the H569-445 Secondary DC Power Distribution Bay. This Battery Distribution Fuse Bay (BDFB) or Battery Distribution Circuit Breaker Bay (BDCCB) serves as a secondary fuse or circuit breaker distribution center for - 48V dc power delivered from a central office battery plant.
Page 8: Panel Positions And Labeling
▶ ▶ Menu Load Parameters Number of Loads identifies the number of load shunts in the BDFB. G7 and G8 G101 and G102 Figure 1 Panel Positions - Top Feed Page 8 © Copyright 2021 ABB. All rights reserved.
Page 10: Load Bus Arrangements
Note: All bus bars are copper with a bright tin finish. Bus bars do not require buffing or the application of NO-OX before connection to terminal lugs or other bus bars. Figure 3 Load Connection Points G7 and G8 Page 10 © Copyright 2021 ABB. All rights reserved.
Page 11: Load Shunt Bus Rearrangement
BDFB’s from top feed configurations to bottom feed configurations and changing from a 2-load to a 4, 6, or 8-load BDFB. Additional Load Shunt Bus Kits as shown on Figure 3 and Figure 4 may be purchased separately. Page 11 © Copyright 2021 ABB. All rights reserved.
Page 12: Distribution Panels
Each distribution position has three alarm pin openings. The outer alarm opening is the alarm output. The inner two openings are provided because some breaker styles have additional pins that require alarm power to generate the output alarm. Page 12 © Copyright 2021 ABB. All rights reserved.
Page 14: Figure 7 Distribution Connections G101 And G102
850025679 3-pole adapter bus kits. They attach to the distribution panel as shown below. The bus has 3/8-16 studs on 1 inch centers. Hardware is included. Terminal lugs are sold separately. Figure 8 Two-Pole and Three-Pole Adapter Bus Kits Page 14 © Copyright 2021 ABB. All rights reserved.
Page 15: Discharge Return Bus Options
Cable congestion resulting from twice the number of leads in the distribution bay. For these reasons, the internal discharge return option is recommended only for applications with smaller ultimate capacities. For most applications, the external return bus option is recommended. Page 15 © Copyright 2021 ABB. All rights reserved.
Page 16: Figure 10 External Discharge Return Bus Options On Cable Rack
Refer to ED83019-50 drawing for other ground bar options. Figure 10 External Discharge Return Bus Options on Cable Rack Figure 11 Bus Bar Hole Pattern and Numbering Schemes Page 16 © Copyright 2021 ABB. All rights reserved.
Page 17: Vim1C Meter
Customer Interface Board is factory wired when internal return buses are ordered, otherwise it must be field wired to the external return bus. Contacts are rated for 60V, 1/2A. • Page 17 © Copyright 2021 ABB. All rights reserved.
Page 18 Note: there are two connection points for FAJ/CB but they are connected to the same form-C contact. The default VIM1 screen displays the label “Panel”, rather than “Load Bus”, before the Load Bus identifier. Page 18 © Copyright 2021 ABB. All rights reserved.
Page 19: Installation
• Wire cutters and stripper • Crimp Tools • Drill and Drill Bits to install floor anchors • Torque wrenches 25-720 in-lb • Sockets: 5/16”, 7/16”, 9/16”, 3/4”, 15/16”, 19mm • Page 19 © Copyright 2021 ABB. All rights reserved.
Page 20: Unpacking
Before continuing, verify that the following conditions exist at the installation site: Floor is conditioned and clean (refers to removal of any combustible flooring, e.g., carpet, wood, • etc.). Job Site Documentation details cabinet locations. • Page 20 © Copyright 2021 ABB. All rights reserved.
Page 21: Floor Mounting
Shim under cabinet corners as necessary to level. • Torque anchors as specified in table below. • Seismic Zone Size 2” deep Table 3 Isolation and Leveling Kits Ordering Code Description Page 21 © Copyright 2021 ABB. All rights reserved.
Page 23: Cabinet Extensions - G7 And G8 Only
When cabinets are used in bottom feed applications, an optional 848429288 top cover kit may be installed on top of the 26-inch wide cabinet as shown below. Secure cover with four 5/8” bolts and flat washers using a 15/16” socket. Page 23 © Copyright 2021 ABB. All rights reserved.
Page 24: Cabinet Top Cover
5/8" x 1" Bolt (4 places) 848556908 G7 G8 Top Cover Washer (4 places) 5/8" x 1" Bolt (4 places) Washer (4 places) G101 G102 Figure 17 Top Cover for Bottom-Feed Applications Page 24 © Copyright 2021 ABB. All rights reserved.
Page 25: Frame Ground
Local grounding practices will determine the grounding method and size of cable connected to the cabinet. Lug Landings: All: 3/8” on 1” centers. G7 and G8 only: 1/4” on 0.625” centers. Figure 18 Top View of G7 Figure 19 Top View of G8 Page 25 © Copyright 2021 ABB. All rights reserved.
Page 26: Converting Top-Feed To Bottom-Feed
Load Bus A location from upper-left to lower-left or lower-right depending on which side you want to be side A and side B. 6. Relabeling might also be required as discussed in the Panel Positions and Labeling section. Page 26 © Copyright 2021 ABB. All rights reserved.
Page 29: Converting From 2-Load To 4, 6, Or 8-Load
Menu ▶Load Parameters ▶Number of Loads and set the number of load shunts in the BDFB. 4. Relabeling might also be required as discussed in Section 8. Stamp or Label new load designations on the labels. Page 29 © Copyright 2021 ABB. All rights reserved.
Page 30: Connect Input Feeds
Breaker/Fuse Load fed by a Two-Pole and Three-Pole protector - . Secure the Mount Adapter Bus Kits to the associated connection landings with 1/4-20 • hardware. Torque to 65 in-lb with 7/16” socket. • Page 30 © Copyright 2021 ABB. All rights reserved.
Page 31: Alarm Connections And Abs Power
Alarm Outputs consist of single form-C contact for Power loss • Current overload • Fuse/breaker alarms • Note: there are two connection points for FAJ/CB but they are connected to the same form-C contact. Page 31 © Copyright 2021 ABB. All rights reserved.
Page 33: Configure Panel Positions
1. Set Location of Panel 1 to upper-left, upper-right, lower-left or lower-right Menu ▶Load Parameters ▶First Load 2. Set Number of Load Shunts (Input Feeds) in the BDFB Menu ▶Load Parameters ▶Number of Loads Page 33 © Copyright 2021 ABB. All rights reserved.
Page 36: Programming The Meter
Overload Latch Combined Load Factor default is set to be “installed”. The Power Loss (PL) alarm is triggered upon loss of the primary DC or when the individual’s Load Power Loss Page 36 © Copyright 2021 ABB. All rights reserved.
Page 37: Table 4 Vim1C Meter Parameters
Asserts Form-C alarms available at connector fixed sequence: Fuse Alarm (FA), Power Loss (PL), and Overload (OVL). Alarm asserted is displayed on the front panel. Feature can be Start Alarm Test Page 37 © Copyright 2021 ABB. All rights reserved.
Page 38: Retrofit Or Replacement Configuration
• Set the state of each load as installed or not installed at Load Available (Item 12) • Set the local audible alarm indicator capability at Local Buzzer (Item 2) • Page 38 © Copyright 2021 ABB. All rights reserved.
Page 41: Figure 29 Alarm Wiring Schematic G7 And G8
Figure 29 Alarm Wiring Schematic G7 and G8 Alarm Relays are powered (energized) in the Normal (not alarmed) condition. All alarms are asserted (sent) when the unit is unpowered. Page 41 © Copyright 2021 ABB. All rights reserved.
Page 42: Figure 30 Alarm Wiring Schematic G101 And G102
Alarm Relays are powered (energized) in the Normal (not alarmed) condition. All alarms are asserted (sent) when the unit is unpowered. Table 5 Alarm Signal Action Alarm Signal Designation Alarm Signal Action Open on Alarm Close on Alarm (Common Return) Page 42 © Copyright 2021 ABB. All rights reserved.
Page 43: Specifications
Bullet-Style Circuit Breakers • Top Cover for Bottom Feed Applications. For G7 and G8 only • 2 ft Extension Cabinet for 9-ft application • 4-1/2 ft Extension Cabinet for 11-1/2 ft applications Page 43 © Copyright 2021 ABB. All rights reserved.
Page 45: Safety
Grounding - Connect the equipment chassis directly to ground. In enclosed equipment cabinets • connect to the cabinet AC service ground bus. In huts, vaults, and central offices connect to the system bonding network. Page 45 © Copyright 2021 ABB. All rights reserved.
Page 46: Precautions
Personnel with electronic medical devices need to be aware that proximity to DC power and • distribution systems, including batteries and cables, typically found in telecommunications utility rooms, can affect medical electronic devices, such as pacemakers. Effects decrease with distance. Page 46 © Copyright 2021 ABB. All rights reserved.
Page 47: Revision
Add References to 3-pole circuit breakers and 34-inch wide cabinet Jun/2012 Reformat, rebrand, restructure, clarify alarm signals, clarify May/2013 protector line/load marking, add G101 and G102 Released Sept/2021 Updated as per template 10/05/2021 Page 47 © Copyright 2021 ABB. All rights reserved.
Page 48 With regard to and illustrations contained therein. Any reproduction, disclosure to purchase orders, the agreed particulars shall prevail. ABB does not third parties or utilization of its contents – in whole or in parts is accept any responsibility whatsoever for potential errors or forbidden without prior written consent of ABB.

ABB H569-445 Product Manual

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