Front Gearcase Removal And Installation; Gearcase Installation - Polaris RANGER ETX 2015 Owner's Manual

Table of Contents

FRONT GEARCASE REMOVAL AND INSTALLATION

1. Install the gearcase back into the vehicle through the

left-hand wheel well area, between the upper and

lower A-arms.

2. Install the propshaft onto the front gearcase input

shaft. Use a NEW spring pin in the front propshaft.

3. Install the (4) bolts that secure the front gearcase to

the frame and torque to specification.

4. Install the vent line (Item 3) and attach wire harness

(Item 2) to the retaining dart.

Front Gearcase Mounting Bolts:

33 ft-lbs (56 Nm)

9926806 R03 - 2015 - 2016 RANGER ETX / 570 2-SEAT 2015 - 2016 RANGER 570 CREW Service Manual

5. Connect the AWD wire harness (Item 4).

6. Refer to "FRONT DRIVE SHAFT - Drive Shaft

Installation" and install both front drive shafts into the

7. Add the proper lubricant to the front gearcase. Refer

to Chapter 2 for fluid fill and change information.

Polaris Demand Drive

(PN 2877922)

Front Housing Capacity

6.7–7.6 fl. oz. (200–225 ml)

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