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ABB PP882 Hardware And Installation Manual

Compact product suite panel 800 version 6
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Compact Product Suite
Panel 800 Version 6
PP882
Hardware and Installation

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Summary of Contents for ABB PP882

  • Page 1 Compact Product Suite Panel 800 Version 6 PP882 Hardware and Installation...
  • Page 3 Panel 800 Version 6 - PP882 Hardware and Installation...
  • Page 4 This document and parts thereof must not be reproduced or copied without written permission from ABB, and the contents thereof must not be imparted to a third party nor used for any unauthorized purpose. The software or hardware described in this document is furnished under a license and may be used, copied, or disclosed only in accordance with the terms of such license.
  • Page 5 TRADEMARKS All rights to copyrights, registered trademarks, and trademarks reside with their respective owners. Copyright © 2016 ABB. All rights reserved. Release: 2016-09 Document number: 3BSE069462-600 Rev D...
  • Page 6 3BSE069462-600 Rev D...

  • Page 7: Table Of Contents

    Contents CONTENTS Section 1 - Introduction General ................. Warning, Caution, Information, and Tip Icons ........Section 2 - Safety Precautions General ................. Disposal Requirements Under WEEE Regulations ....... UL and cUL Installation ............. During Installation ..............During Use ................Service and Maintenance ............Dismantling and Scrapping ............
  • Page 8 Contents Section 6 - Operator Panel Drawings Connectors ................Communication Ports ..............PP882 Outline ................. Section 7 - Additional Installation Tips Grounding the operator panel ............Ethernet Connection in the Operator Panel ........To Achieve Better EMC Protection ..........Ambient Temperature ..............

  • Page 9: Section 1 Introduction

    This manual explains how to install the operator panel. Please refer to the Panel Builder Programming and Installation manual for further information. Description User Documentation Initial release of PP882 3BSE069462-600 Amended UL battery information 3BSE069462-600 Rev A Updated UL information...

  • Page 10: Warning, Caution, Information, And Tip Icons

    Section 1 Introduction Warning, Caution, Information, and Tip Icons Warning, Caution, Information, and Tip Icons This publication includes Warning, Caution, and Information where appropriate to point out safety related or other important information. It also includes Tip to point out useful hints to the reader. The corresponding symbols should be interpreted as follows: Electrical warning icon indicates the presence of a hazard which could result in electrical shock.

  • Page 11: Section 2 Safety Precautions

    Section 2 Safety Precautions Both the installer and the owner and/or operator of the operator panel must read and understand this installation manual. General • Read the safety precautions carefully. • Check the delivery for transportation damage. If damage is found, notify the supplier as soon as possible.

  • Page 12: Disposal Requirements Under Weee Regulations

    Section 2 Safety Precautions UL and cUL Installation • The supplier neither guarantees that the operator panel is suitable for your particular application, nor assumes responsibility for your product design, installation or operation. • It is recommended to turn on and shut down the operator panel at least once before installing any components/cards or before connecting the operator panel to external devices, like for example serial devices.
  • Page 13 UL and cUL Installation Section 2 Safety Precautions Do not replace expansion unit unless power has been switched off or the area is known to be non-hazardous. NE REMPLACEZ L'UNITÉ D'EXTENSION QUE SI LE COURANT A ÉTÉ COUPÉ OU SI LA ZONE EST JUGÉE NON DANGEREUSE. •...

  • Page 14: During Installation

    Section 2 Safety Precautions During Use During Installation • The operator panel is designed for stationary installation on a planar surface, where the following conditions are fulfilled: no high explosive risks – no strong magnetic fields – no direct sunlight –...

  • Page 15: Service And Maintenance

    • Replacing the battery incorrectly may result in explosion. Only use batteries recommended by the supplier. During the warranty period, the battery needs to be replaced by an authorized ABB service center. Dismantling and Scrapping • The operator panel or parts thereof shall be recycled according to local regulations.
  • Page 16 Section 2 Safety Precautions Appearance of Air in Touch Screen 3BSE069462-600 Rev D...

  • Page 17: Section 3 Installation

    Section 3 Installation Space Requirements • Maximum installation plate thickness: 8 mm • Space requirements in millimeters when installing the operator panel: 100 mm 50 mm 100 mm 50 mm 49 mm 100 mm 340 mm The dimensions on the drawing are not proportional. 3BSE069462-600 Rev D...

  • Page 18: Installation Process

    Section 3 Installation Installation Process Installation Process The following is needed: • A Torx TX7 screwdriver Unpack and check the delivery. If damage is found, notify the supplier. Place the operator panel on a stable surface during installation. Dropping the operator panel or letting it fall may cause damage.
  • Page 19 Installation Process Section 3 Installation Connect the cables in the specified order, according to the drawing and steps below. • The operator panel must be brought to ambient temperature before it is started up. If condensation forms, ensure that the operator panel is dry before connecting it to the power outlet.

  • Page 20: Connections To The Controller

    Section 3 Installation Installation Process Connections to the Controller For information about the cables to be used when connecting the operator panel to the controller, please refer to the help file for the driver in question. Other Connections and Peripherals Cables, peripheral equipment and accessories must be suitable for the application and its environment.

  • Page 21: Section 4 Technical Data

    Section 4 Technical Data Parameter PP882 Display 12.1" Front panel, 340 × 242 × 7 mm W × H × D Cut out dimensions, 324 × 226 mm W × H Mounting depth 72 mm (172 mm including clearance) Standalone VESA 75 ×...
  • Page 22 Section 4 Technical Data Parameter PP882 Ethernet 1 × 10/100/1000 Base-T (shielded RJ45) 3 × USB Host 2.0, max output current 500 mA Processor Intel® Atom External storage 1 × SD card (optional). Only compatible with the standard SD media format with up to 2 GB storage capacity.
  • Page 23 Section 4 Technical Data Parameter PP882 CE approvals The equipment conforms completely with the following stated standards or technical specifications: — EMC Directive 2004/108/EC — EMC Directive 2004/108/EC + A1:2011 — Low Voltage Directive 2006/95/EC — Emission: EN 61000-6-4:2007 — Immunity: EN 61000-6-2:2005...
  • Page 24 Section 4 Technical Data 3BSE069462-600 Rev D...

  • Page 25: Section 5 Chemical Resistance

    Section 5 Chemical Resistance If exposure to any of the below chemicals is demanded, it is recommended to first test the chemical in a hidden spot of the equipment. Metal Casing The frame and casing material is powder-coated aluminum. This powder paint withstands exposure to the following chemicals without visible change: Acetic acid 10% Phosphoric acid 4%...
  • Page 26 Section 5 Chemical Resistance Metal Casing The powder paint shows little or no resistance to the following chemicals at room temperature: Acetic acid, conc. Methyl-ethyl ketone Toluene Acetone Nitric acid 30% Trichlorethylene Ammonia 5% Phenol Xylene Ammonia, conc. Sodium hydroxide 5% 97 octane unleaded petrol Ethyl acetate Sodium hydroxide 30%...

  • Page 27: Touch Screen And Overlay Material

    Touch Screen and Overlay Material Section 5 Chemical Resistance Touch Screen and Overlay Material Autoflex EBA 180L Autoflex EBA 180L covers the overlay surrounding the screen. Solvent Resistance Autoflex EBA 180L withstands exposure of more than 24 hours duration under DIN 42 115 Part 2 to the following chemicals without visible change: Ajax / Vim in solution Downy / Lenor...

  • Page 28: Touch Screen Surface

    Touch Screen Protection Film Autoflex EBA 180L It is recommended to use the Autoflex EBA 180L protection film, RX882, that can be ordered from ABB. Solvent Resistance The chemical resistance for Autoflex EBA 180L is described in section Autoflex EBA 180L.

  • Page 29: Section 6 Operator Panel Drawings

    Section 6 Operator Panel Drawings Connectors Pos. Connector Description Power supply +24 V DC (18-32 V DC) COM 1/2 Communication Ports LAN (Port 2) 1 × 10/100 Base-T (shielded RJ45) 2 × USB Host 2.0, max output current 500 mA Headphone Headphone Connector LAN (Port 1)

  • Page 30: Communication Ports

    Section 6 Operator Panel Drawings Communication Ports Communication Ports Serial port, 9-pin female Serial port, 9-pin female COM1 COM2 COM3 COM4* RS422 Tx+ RS422 Tx+ RS485 Tx+/Rx+ RS485 Tx+/Rx+ RS232 RxD RS232 RxD RS232 TxD RS232 TxD RS422 Rx+ RS422 Rx+ RS422 Tx- RS422 Tx- RS485 Tx-/Rx-...

  • Page 31: Pp882 Outline

    PP882 Outline Section 6 Operator Panel Drawings PP882 Outline max. 8 mm 3BSE069462-600 Rev D...
  • Page 32 Section 6 Operator Panel Drawings PP882 Outline 3BSE069462-600 Rev D...

  • Page 33: Section 7 Additional Installation Tips

    Section 7 Additional Installation Tips When experiencing communication problems in for example noisy environments or when operating close to temperature limits, the following recommendations are to be noticed. Grounding the operator panel Mounting plate in the cabinet Door Operator panel Power supply 24 V DC Ferrite core...
  • Page 34 Section 7 Additional Installation Tips Grounding the operator panel Connect a wire or grounding braid, that is sized correctly according to local electrical codes, between the chassis of the operator panel and the closest grounding point on the door, see 3 in drawing above. Connect a strong but short grounding braid between the door and the device cabinet, see 4 in drawing above.

  • Page 35: Ethernet Connection In The Operator Panel

    Ethernet Connection in the Operator Panel Section 7 Additional Installation Tips Ethernet Connection in the Operator Panel Industrial Ethernet RJ45 RJ45 RJ45 RJ45 Operator panel RJ45 Operator panel RJ45 Short and Operator panel unshielded Shielded RJ45 Operator panel RJ45 0.1 μF 250 V In some industrial units for Ethernet, the RJ45 contact’s shield is connected to the chassis via a capacitor, see 1 in drawing above.
  • Page 36 Section 7 Additional Installation Tips Ethernet Connection in the Operator Panel A good solution may be to use a shielded Ethernet cable, but to connect the shield at one end only. One option is to break the shield, see 3 in drawing above. A more elegant method is to expand the shielded Ethernet cabling with a piece of unshielded Ethernet cable, see 4 in drawing above.

  • Page 37: To Achieve Better Emc Protection

    To Achieve Better EMC Protection Section 7 Additional Installation Tips To Achieve Better EMC Protection Use shielded cables for RS232 communication. • Use twisted pair and shielded cabling for RS422 and RS485. • Use the cabling intended for the bus type; Ethernet, Profibus, CC-Link, CAN, •...

  • Page 38: Ambient Temperature

    Section 7 Additional Installation Tips Ambient Temperature Use an EMC cable gland or regular plastic cable gland, remove the outer jacket and connect the shield to the installation plate with a 360° metal cable clamp. Place the 24 V DC and communications cabling in one cable trunk/cable duct and 230/380 V AC in another.
  • Page 39 Ambient Temperature Section 7 Additional Installation Tips an electrolytic capacitor is cut in half with an 8-10 °C increase in temperature. A 15-20 °C temperature increase results in a quarter of the lifespan etc. Rittal has a good program for estimating the anticipated average temperature in the cabinet as well as a large program for controlling the temperature in the device cabinet.

  • Page 40: Safety

    Section 7 Additional Installation Tips Safety Safety Most of the operator panels are fed with 24 V DC. Power supply 230 V AC to 24 V DC Operator panel +24 V Power supply 230 V AC to 24 V DC Operator panel +24 V Distance?

  • Page 41: Galvanic Isolation

    Galvanic Isolation Section 7 Additional Installation Tips If there is a substantial distance between the relay contacts for 24 V DC and 230 V AC, it is OK to use the same 24 V devices for all feeds. See 3 in drawing above.

  • Page 42: Cable And Bus Termination Rs485

    Section 7 Additional Installation Tips Cable and Bus Termination RS485 When a PC is connected to the operator panel, the internal 0 V (GND) of the panel is connected to the protective ground via the PC. A number of USB devices can have the shield connected together with the protective ground.
  • Page 43 Cable and Bus Termination RS485 Section 7 Additional Installation Tips Depending on the recipients’ design, the bus wires may be on the same level or require pull-up or pull-down to ensure that no faulty signals are detected when the bus is in resting mode (all transmitters are disconnected). 3BSE069462-600 Rev D...
  • Page 44 Contact us www.abb.com/compactproductsuite 3BSE069462-600 Rev D www.abb.com/controlsystems Copyright © 2016 ABB. All rights reserved.

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