Related Manuals for ABB RD344
Summary of Contents for ABB RD344
- Page 1 Original instructions Safety Roller Door RD344 Roller door with safe interlocking 2TLC172213M0201 rev. B ABB Jokab Safety Varlabergsvägen 11, SE-434 39 Kungsbacka, Sweden www.abb.com/jokabsafety...
- Page 2 DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. In no event shall responsibility of ABB JOKAB SAFETY for any act exceed the individual price of the product on which liability asserted.
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Page 3: Table Of Contents
Step 12 – Test run the door ................................. 20 Step 13 – Adjustment of Eden sensors ............................... 20 Step 14 – Fronts....................................20 Stand for mounting ............................21 Checklist for mechanical and electrical installation, test run and adjustments ..22 Troubleshooting ......................23 www.abb.com/jokabsafety 2TLC172213M0201, rev. B... - Page 4 Maintenance........................24 Technical data ........................25 EC Declaration of Conformity ..................26 Connection examples .....................27 2TLC172213M0201, rev. B www.abb.com/jokabsafety...
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Page 5: Introduction
Introduction Scope These instructions contain information on the efficiency in the use of Safety Roller Door RD344 in accordance with the intended applications. These instructions constitute a part of the scope of the delivery. Audience This document is intended for authorized installation personnel. -
Page 6: Preparations Before Installation
• that the width and height of the supplied door match the actual opening (see section 1.2). • when mounting the door in ABB JOKAB Safety’s Quick Guard system; that necessary parts of the fencing system are at hand. •... -
Page 7: Space Needed For The Door
Another way of securing that nobody is inside the risk area, when the door is to be operated downwards, is by timed reset. A facility like this is not a part of door and has to be ordered separately. Contact ABB/ JOKAB Safety for more information. -
Page 8: To Lift/Move The Door And Its Parts
When the frames have to be dismantled the upper parts must be secured with appropriate lifting equipment. Fasten the drive unit when mounting/dismantling • When the drive unit is to be mounted/dismantled it must be secured in appropriate lifting equipment. 2TLC172213M0201, rev. B www.abb.com/jokabsafety... -
Page 9: Description Of The Roller Door Safety Devices
To protect personnel from being injured by the door it is equipped with a contact strip on the bottom beam profile. If the door hits a person the contact strip will be actuated, and the control system will reverse the door to its fully open position. www.abb.com/jokabsafety 2TLC172213M0201, rev. B... -
Page 10: Mechanical Installation
Mechanical installation Exploded view with parts list 45 93 OPTION Figure 4.1 - Exploded view 2TLC172213M0201, rev. B www.abb.com/jokabsafety... - Page 11 Adjustment plate Nut Hexflange M6 Fork moulding Left Screw KT6 M6x6 Lower wall mounting Right Screw KT6 M6x6 Cable chain Screw M6S M10x20 Decorative moulding, frame (JSM T3) Screw M6S M8x16 Fork mounting Right Washer BRB 8.4 www.abb.com/jokabsafety 2TLC172213M0201, rev. B...
- Page 12 Title Note Screw KT6 M6x12 Screw MLC6S M4x12 Manufacturing sign Back plate, motor cover Option Screw MF6S M8x16 Velcro fastener Screw KT6 M6x12 Screw KT6 M6x12 2TLC172213M0201, rev. B www.abb.com/jokabsafety...
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Page 13: Fixing Points
Fixing points DETAIL A SCALE 1 : 2 DETAIL B SCALE 1 : 2 DETAIL C SCALE 1 : 2 www.abb.com/jokabsafety 2TLC172213M0201, rev. B... -
Page 14: Mounting Instructions, Step By Step
The lower holes require a long drill (150 mm). Screw the door tight in the wall. Use the pre-drilled holes and at least M10 screws in the upper wall attachments (09/15) and the lower wall Figure 4.3 attachments (36/40). See ”Figure 4.4”. Figure 4.4 2TLC172213M0201, rev. B www.abb.com/jokabsafety... -
Page 15: Step 5 - Fit The Drive Unit
Fit the other four screws in the bearing plate and wall mounting. Remove the strap that secures the roller. Slide in the door fabric and guides in the frame. Fit the side with the safety sensor first. See ”Figure 4.8”. Figure 4.7 Figure 4.8 www.abb.com/jokabsafety 2TLC172213M0201, rev. B... -
Page 16: Step 7 - Centering
½ - ¾ turn. Use a drift that is inserted in a pre-drilled hole. Tighten the locking screw. See ”Figure 4.10a-d”. • Tighten all the screws in the bearing. locking ring with same distance locking screw Figure 4.9 Figure 4.10a Figure 4.10b 1/2 - 3/4 Figure 4.10c Figure 4.10d 2TLC172213M0201, rev. B www.abb.com/jokabsafety... -
Page 17: Electrical Installation
If the supply voltage is 360-425 V the motor shall be Y-connected. See ”Figure 5.1 - Y-connection”. • If the supply voltage is 208-240 V the motor shall be D-connected. See ”Figure 5.2 - D-connection”. Figure 5.1 - Y-connection Figure 5.2 - D-connection www.abb.com/jokabsafety 2TLC172213M0201, rev. B... -
Page 18: Step 9 - Electrical Cabinet
Connection of contact strip 37-44 (X3) Option: Focus II Receiver M12 45-48 (X3) Option: Focus II Transmitter M12 50-51 Safety output; to be connected to the machine 52-53 Safety output; to be connected to the machine 2TLC172213M0201, rev. B www.abb.com/jokabsafety... -
Page 19: Adjustments, Testing And Mounting Of Cover Plates
Important! The “OPEN” cam switch should be adjusted so that a distance of 60 mm is left between the upper part of the bottom beam profile and the top cover (02). The reason for this is to minimize the risk for personal injuries of squeezing hands or fingers between the bottom beam and top cover. www.abb.com/jokabsafety 2TLC172213M0201, rev. B... -
Page 20: Step 12 - Test Run The Door
Lift the front (02) into position and screw it against the bearing plates’ collar. • Mount the motor cover (01) on the motor, and wall (03) on the non-motor side. • Install the cable duct protection and decorative moulding (38) for the frame cover. 2TLC172213M0201, rev. B www.abb.com/jokabsafety... -
Page 21: Stand For Mounting
SCALE 1 : 5 VKR 40x40x2 VKR 80x40x3 Pls 80x8x300 Drawing showing no pre-drilled hole SECTION A-A for door frame SCALE 1 : 10 SECTION D-D SCALE 1 : 10 DETAIL F SCALE 1 : 5 www.abb.com/jokabsafety 2TLC172213M0201, rev. B... -
Page 22: Checklist For Mechanical And Electrical Installation, Test Run And Adjustments
Check that machine/ machines inside risk area is stopped correctly when door leaves its bottom position. Check that chosen safety distance is fulfilled and sufficient for the machinery to stop before operator can reach moving parts. 2TLC172213M0201, rev. B www.abb.com/jokabsafety... -
Page 23: Troubleshooting
Green Eva within range, safety circuit closed; door closed. LED on Eden Green-Red (flashing) Eva within range; the door is closed but the signal is not OK. Eva out of range, safety circuit open; door open. www.abb.com/jokabsafety 2TLC172213M0201, rev. B... -
Page 24: Maintenance
60 mm between the upper part of the bottom beam and the top cover, • the door blade does not get crinkled in the bottom position 2TLC172213M0201, rev. B www.abb.com/jokabsafety... -
Page 25: Technical Data
Durability towards chemicals Ammoniac, sodium hydrate, phosphoric acid, tartaric acid, oxalic acid, hydrochloric acid, citric acid, acetic acid, oil, detergent, calcium chloride (contact ABB Jokab Safety for more specifications) Safety Control monitoring unit for roller ABB Jokab Safety´s Safety-PLC, Pluto... -
Page 26: Ec Declaration Of Conformity
EC Declaration of Conformity EC Declaration of conformity (According to 2006/42/EC, Annex 2A) ABB AB declare that the safety components of ABB AB make with type designations and safety JOKAB Safety functions as listed below, are in conformity with the Directives Varlabergsvägen 11... -
Page 27: Connection Examples
Forts Cont Standard RD100010 Panel Panel Panel Extern Extern Extern Konstr Design Godk Appr Datum Date Blad Sheet Anmärkning Remark 031113 Rullport Safety RollerDoor Ritad Drawn Sidor Pages Ritn nr Drawing no Forts Cont Standard RD100011 www.abb.com/jokabsafety 2TLC172213M0201, rev. B... - Page 28 Forts Cont Standard RD100012 380 mm 210 mm 380 mm Konstr Design Godk Appr Datum Date Blad Sheet Anmärkning Remark 031113 Rullport Safety RollerDoor Ritad Drawn Sidor Pages Ritn nr Drawing no Forts Cont Standard RD100013 2TLC172213M0201, rev. B www.abb.com/jokabsafety...
- Page 29 FOCUS TRANSMITTER M12 PROCESS START OPTION OPTION MACHINE SAFETY STRIP Roller Door Anmärkning Remark Konstr Design Godk Appr Datum Date Blad Sheet 031113 Rullport Safety RollerDoor Ritad Drawn Sidor Pages Ritn nr Drawing no Forts Cont Standard RD100015 www.abb.com/jokabsafety 2TLC172213M0201, rev. B...
- Page 30 2TLC172213M0201, rev. B www.abb.com/jokabsafety...